Skov DOL 100 I/O box Series Manual

DOL 100 I/O Box
Technical User Guide
604373 • 2019-07-01
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DOL 100 I/O Box
Technical User Guide 3
Product and Documentation Changes
SKOV A/S reserves the right to change this document and the product herein described without further notice.
In case of doubt, please contact SKOV A/S.
The date of change appears from the front and back page.
Note
• All rights belong to SKOV A/S. No part of this manual may be reproduced in any manner whatsoever without
the expressed written permission of SKOV A/S in each case.
• All reasonable efforts have been made to ensure the accuracy of the information contained in this manual.
Should any mistakes or imprecise information occur in spite of this, SKOV A/S would appreciate being noti-
fied thereof.
• Irrespective of the above, SKOV A/S shall not accept any liability with regard to loss or damage caused or
alleged to be caused by reliance on any information contained herein.
• Copyright by SKOV A/S.

DOL 100 I/O Box
Technical User Guide
1 Product description........................................................................................................................................5
2 Product survey ...............................................................................................................................................6
2.1 Accessories.................................................................................................................................. 6
3 Mounting guide...............................................................................................................................................7
3.1 Recommended tools .................................................................................................................... 7
3.2 Mounting on wall .......................................................................................................................... 8
4 Installation guide ............................................................................................................................................9
4.1 Electrical connection .................................................................................................................... 9
4.2 Cable routing................................................................................................................................ 9
4.3 CAN bus module........................................................................................................................ 10
4.4 I/O type 15 ................................................................................................................................. 11
4.5 Connection of CAN bus cable in DOL 100................................................................................. 12
4.6 Setting up the DOL 100 in the controller.................................................................................... 13
4.7 Cable plan.................................................................................................................................. 14
4.8 Circuit diagram........................................................................................................................... 15
4.8.1 DOL 100 I/O and water flushing................................................................................................. 15
5 Cleaning ........................................................................................................................................................16
6 Troubleshooting guide.................................................................................................................................17
7 Technical data...............................................................................................................................................18
7.1 Dimensioned sketch................................................................................................................... 19

DOL 100 I/O Box
Technical User Guide 5
1 Product description
DOL 100 I/O box 10RL/20RL is used to control valves used for water flushing.
The DOL 100 converts the signal into digital signals and transmits them to the controller using CAN bus commu-
nication.
• The DOL 100 I/O box is available in two variants:
• DOL 100 I/O box 10RL
• DOL 100 I/O box 20RL
(A)
(B)
(C)
(A) Climate/Production Controller
(B) DOL 100 I/O box
(C) Water flushing

DOL 100 I/O Box
6 Technical User Guide
2 Product survey
130195 DOL 100 I/O box 10 RL
130196 DOL 100 I/O box 20 RL
External I/O box is used to control valves used for water flushing.
DOL 100 I/O box contains one or two I/O modules type 15.
Relays: 10/20 x NO/NC potential free max.
The DOL 100 converts signals into digital signals and transmits them to the
controller using CAN bus communication.
Standard software / hardware of the DOL 530/630 series supports 13 I/O
modules in total. DOL 100 I/O box 10 RL counts as one module. DOL 100 I/
O box 20 RL counts as two modules.
Is used with the CAN bus module (132245) and a CAN bus cable
(130121-130128).
2.1 Accessories
132245 CAN bus module
Always use the CAN bus module when using external CAN bus communi-
cation.
One for each controller.
130121 CAN bus cable 50 m
130125 CAN bus cable 100 m
130126 CAN bus cable 250 m
130122 CAN bus cable 500 m
For indoor use.
Use these cables in connection with external units using the CAN bus com-
munication.
130123 CAN bus cable UV 50 m
130127 CAN bus cable UV 100 m
130128 CAN bus cable UV 250 m
130124 CAN bus cable UV 500 m
For outdoor use.
Use these cables for external units that apply CAN bus communication and
for extending silo load cell cables.

DOL 100 I/O Box
Technical User Guide 7
3 Mounting guide
3.1 Recommended tools
Below follows a list of tools recommended for installation of the DOL 100.
Item Description
Cordless drill
Screwdriver bits
Utility knife
Multimeter
Tape measure
Side cutter
Needle-nose pliers
Ladder
Screwdriver
Spirit level

DOL 100 I/O Box
8 Technical User Guide
3.2 Mounting on wall
Mount the DOL 100 digital box on the wall us-
ing four screws.

DOL 100 I/O Box
Technical User Guide 9
4 Installation guide
4.1 Electrical connection
Installation, servicing and troubleshooting of all electrical equipment must be carried out by quali-
fied personnel in compliance with the applicable national and international standard EN 60204-1
and any other EU standards that are applicable in Europe.
The installation of a power supply isolator is required for each motor and power supply to facilitate
voltage-free work on the electrical equipment. The power supply isolator is not included.
4.2 Cable routing
To prevent water from running into the DOL
100 via cables and screwed connections, run
the cables so that water does not gather around
the cable in the gasket of the screwed connec-
tion.

DOL 100 I/O Box
10 Technical User Guide
4.3 CAN bus module
(A)
(C)
(B)
(D)
(E)
(F)
(G)
Item Function Description
(A) L7 CAN-Hi
L8 CAN-Lo
L9 CANGND
L10 CAN-Hi
L11 CAN-Lo
L12 CANGND
CAN high (brown CAN bus)
CAN low (white CAN bus)
GND (green CAN bus)
The terminals below can also be used as a looped terminal strip to the next box.
CAN high (brown CAN bus)
CAN low (white CAN bus)
GND (green CAN bus)
(B) Shield termina-
tion
Used for termination of the shield (braided shield in CAN bus cable)
(C) CAN EXT-
TERM
OFF/ON
CAN bus termination. If DOL 100 is the last node on the CAN bus, the jumper must
be set to (ON) .
(D) OFF/ON
EMERGENCY
OPENING
Jumper is set to (OFF)
(E) CAN INT-
TERM
OFF/ON
Internal CAN bus termination must always be set to (ON)
(F) RXD LED shines (green) when data is received on connection terminals L7 to L12.
(G) TXD LED shines (red) when data is sent from connection terminals L7 to L12.

DOL 100 I/O Box
Technical User Guide 11
4.4 I/O type 15
I/O type 15 # 1
(A)
I/O type 15 # 2
(B)
(C)
Item Function Description
(A) CAN TERM The modules are controlled via CAN bus communication. It is important that the CAN
termination jumpers are set correctly in order to achieve secure communication between
the modules. The jumper must be ON on the module where communication ends.
Type 15 # 1 Type 15 # 2
DOL 100 I/O 10RL
Jumper setting ON
Address 7.
-
DOL 100 I/O 20RL
Jumper setting OFF Ad-
dress 7
Jumper setting ON
Address 8.
(B) CAN-ad-
dress
Each I/O module must have a specific CAN address for the controller to commu-
nicate with it. The address of the individual module corresponds to the address in the
controller’s Technical | Setup | Installation | I/O Modules | Additional I/O Modules
menu.
(C) Relays 10 relays for controlling flushing valves

DOL 100 I/O Box
12 Technical User Guide
4.5 Connection of CAN bus cable in DOL 100
24 V DC power supply
CAN bus connection, see dimensions below.
CAN_Hi = brown
CAN_Lo = white
CAN GND = green.
Strip the cable so the shield can be connected to the
DOL 100 when mounting in the connection terminal.
As illustrated by the picture, the connection terminal can
also be used as a looped terminal strip to the next box.

DOL 100 I/O Box
Technical User Guide 13
4.6 Setting up the DOL 100 in the controller
Make sure the CAN protocol is set to CANopen.
Technical | Setup | Installation | I/O Modules | CAN protocol
Technical | Setup | Installation | I/O Modules | Extra I/O modules
Select the number of DOL 100 IO 10RL.
Using the DOL 100 I/O box 10RL, select one DOL 100 IO 10RL
Using the DOL 100 I/O box 20RL, select two DOL 100 IO 10RL.
DOL 100 IO 10RL supports up to 10 valves for water flushing.
The DOL 100 I/O box 10RL counts as one module
The DOL 100 I/O box 20RL counts as two modules
The software supports up to 13 I/O modules.
Here you see the CAN bus address (CAN ID) and if it is connected.
Select the number of water lines for flushing
Technical | Setup | Installation | Production | Water | Water flush-
ing
The DOL 539/535 installation menu specifies which termnial numbers
and in which DOL 100 box the water line for flushing must be con-
nected.
For correct connection of the water line for flushing see the menu
Technical | Setup | Show connections
I/O#7 S21+S22 = DOL 100 box I/O module with address 7, terminal
S21 and S22

DOL 100 I/O Box
14 Technical User Guide
4.7 Cable plan
Power supply
100 - 230 V
Power supply
100 - 230 V
CAN bus cable max. 400 m
(A)
(B)
(C)
(D)
(D)
(A) Power supply to the controller two-wire cable including earthing contact.
(B) Max. 400 m CAN bus communication cable between the DOL 100 I/O box and the controller. The CAN bus
cable connecting all units of the system may not exceed 400 m.
(C) Power supply to the DOL 100 I/O box, two-wire + earthing contact.
(D) Two-wire signal cable to water flushing.

DOL 100 I/O Box
Technical User Guide 15
4.8 Circuit diagram
4.8.1 DOL 100 I/O and water flushing
Flushing
valve
Flushing
valve
Flushing
valve
Flushing
valve
DOL 100 I/O

DOL 100 I/O Box
16 Technical User Guide
5 Cleaning
The DOL 100 box is maintenance-free but should be kept free of litter and dirt.
Clean the product with a cloth that has been wrung out almost dry in water and avoid using:
• high-pressure cleaner
• solvents
• corrosive/caustic agents

DOL 100 I/O Box
Technical User Guide 17
6 Troubleshooting guide
Defects
No light in RXD (green) and TXD
(red) LED on the CAN bus module
and DOL 100 does not appear as
connected in the production con-
troller.
Check the supply to the power supply and check for 24 V DC on the
socket J41 on DOL 100.
TXD (red) LED shines. No light in
RXD (green) and on CAN bus mod-
ule.
No data is received from the CAN bus.
Check that the CAN bus cable is connected correctly and that power is
being supplied to the production controller.
DOL 100 does not appear as con-
nected in the production controller.
Check that the correct addresses are selected on the I/O modules.
See section Setting up the DOL 100 in the controller [}13].
Check resistance between CAN-Hi and CAN-Lo, the resistance must be
approximately 60 ohms.
If the resistance is > 100 ohms, a termination is missing.
If the resistance is < 45 ohms, there are too many terminations.
All units connected to the CAN bus must be measured without power
supply.

DOL 100 I/O Box
18 Technical User Guide
7 Technical data
DOL 100 I/O box
Electrical
Rated voltage V AC 115, 200 and 230/240
Operating voltage V AC 103.5-264
Frequency Hz 50/60
Effect W75
Max. power consumption A0.7
IO type 15, 10RL 8AI 8AO No jumpers. Requires external resistors for use with e.g., water me-
ters. Comes with resistors.
Inputs 8 x 0-10 V DC Input impedance 2.1 mOhm
Outputs 8 x 0-10 V DC Output impedance 10 Ohm
Relays 10 x NO/NC potential free max.
Max. voltage/current at resistive load 250Vac/5Aac
Max. voltage/current at inductive load 250Vac/2Aac
CAN bus
Protocol CANopen in accordance with CiA301 and CiA401
Baud rate (non-adjustable) Kbd 125
Max. cable length m 400
Mechanical
Material ABS
Cable knock-out holes 20 x M25 For metrical cable glands
Environment
Operating temperature °C (°F) -10 to +45 (+14 to 113)
Storage temperature °C (°F) -25 to +60 (-13 to +140)
Relative humidity, opera-
tion
% RH 0-80
Protection class IP 54 (splash-proof)
It is assumed that the base surface is flat, i.e. ≤ there is a 1.5 mm dif-
ference in height, and the front panel screw is tightened to a minimum
of 1.5 Nm.
Shipment
Dimensions
H x W x D
mm 381 x 400 x 170
Packing dimensions
H x W x D
mm 425 x 555 x 195
Weight g5800
Shipping weight g6900

DOL 100 I/O Box
Technical User Guide 19
7.1 Dimensioned sketch

604373 • 2019-07-01 • en-US • Made in Denmark
SKOV A/S • Hedelund 4 • Glyngøre • DK-7870 Roslev
Tel. [phone] • www.skov.com • E-mail: [email protected]