Sol-Expert 50040 User manual

SOL-EXPERT
group
group
SOL-EXPERT
group
group
10+10+
How you can help the
environment: Please return the
parts to a certified provider at
the end of their useful life!
Solar cyclist / e-biker
Wooden building kit with gearbox,
runs on "solar fuel“
SOLAR
Item no. 50040
Not a toy!

1
1BUILDING THE GEARBOX, parts:
3
AThe gear is
now correctly
positioned on
the 1 x motor
shaft.
1 x
1 x
ASSEMBLY INSTRUCTIONS
1 x
1 x
1 x
2 x
1 x
1 x
Table
Motor
Small gear
Twin gear Gearbox casing Gearbox cover
Spacing template
Place the small
gear on the table. 3
BCarefully slide
the motor
shaft into the
small gear.
3C Then use the spacing template to carefully push the
small gear all the way down.
Apply spacing
template...
...push down ...all the way down
(Small gap remains
between gear and motor)
ü
Table Table Table Table Table

3
D
Pins
1 x
1 x
1 x
2 x
3
E3
F
Place the motor on
the table with the
motor cable
toward you.
The pins are facing
away from you.
Push the gearbox
casing all the way
over the motor,
applying pressure.
Then one by one place the two twin gears
on the pins.

G H
Applying light pressure,
push the cover into the
gearbox casing until it
is secured.
If the gearbox is now easy to turn with
your finger, you can move to the next
page to continue assembly.
If it doesn't turn, open the cover and
look where the gear is block and
correct the problem.
This closes the casing.
Then carefully turn over the gearbox,
place it on the table and firmly press
on the strips.
I

1
2ATTACHING THE BASE 3
A
3C
2 x
3B
1 x
2 x 40 mm 60 mm
Attention: Make sure the correct side is up!
40 mm
60 mm
40 mm
60 mm
Set the base in front of you in the correct direction:
Apply a little glue in the
areas on the sides with
the red mark:
Now attach the sides
to the base:
ü

3D 3E
3G
2 x 3
F
ü
Apply a little glue in
the six locations with
the red mark.
Attach the long wooden
piece, applying some
pressure
Attach the long wooden
piece, applying some
pressure.
The base is now complete!
in the six locations
with the red mark.
Apply a little glue

Battery left over
Air pump left over
DECISIONS, DECISIONS... Attach the air pump or battery pack
WER DIE WAHL HAT...
After deciding if you want to install the battery or the air pump, apply a
small dot of glue in the notches on the bike frame and attach your option
flush with the bike frame, applying some pressure.
Montage Luftpumpe oder Akku
Either: Or:
1 x
1 x
1 x
E-Biker Cyclist
(1)
Battery
Air pump
(2) (2)
Apply glue

= X
3
H3I
2 x
1 x
2 x
Gearbox unit
Insert the gearbox in the base, insert the
2 screws into the holes...
... and secure from the back with the nuts.

SPROCKET ASSEMBLY
1 x
1 x
1 x
(1) (2) (3)
Gear
Pedal holder 1
Pedal holder 2 Pedal holder 2 Pedal holder 1
into the shaft opening
on the cyclist.
Slide pedal holder 2 Attach the gear to pedal
holder 1, then slide this unit
into pedal holder 2.
Important:
from each other!
Turn the two pedal
holders so the
pedals are 180 °
Gear

The cyclist is easiest to attach and align when the gearbox is turning. If you have enough light, you can use the solar cell.
If you do not have enough light, use a standard 1.5 Volt battery to power the gearbox.
= C
ATTACHING THE CYCLIST TO THE BASE
Now position the solar cell, but do not attach
to the base with the adhesive pads yet.
Apply adhesive pads
2 x
1 x
1
3
3
A
(1)
(2) (3)
Install the solar cell
as shown below.
Attach the motor cables to the terminals,
inserting the red cable into the eye
and the black cable into the eye.
You can either use a very bright LED lamp
(3 Watt or higher) or even better expose
the solar cell to direct sunlight to power
the gearbox. If the gearbox turns, you can
start attaching the cyclist.
Attaching the cyclist powered by solar cell

A
Apply glue to the areas with the marking,
insert the cyclist in the base and align so the
gears can easily engage with the gearbox
turning and the cog in the cyclist can easily
move along.
Allow the glue to dry approx. 10 minutes.
Do not move the cyclist during this time.
Then attach the adhesive pads on the solar
cells to the base. Torch with 3 Watt LED
Attaching the solar cyclist with light
1 x
3
B
Carefully adjust the cyclist along
the arrows until the model runs
smoothly:
Desk lamp with 6 Watt LED
Example:Example:
Kleber 10 min
trocknen lassen.
Shine a torch
onto the middle
of the solar cell:

Tape the end of the black cable to the of the battery with adhesive tape or packing tape.+ terminal
Tape the end of the red cable to the of the battery with adhesive tape or packing tape.- terminal The gears must now turn:
1
4MONTAGE MIT BATTERIE 1.5 Volt
1 x Alkaline
AA-LR6 - 1.5 V
+
-
ü
3
CAssembly with 1.5 Volt battery
Standard 1.5 Volt battery
(not included)

Apply glue to the areas with the
marking, insert the cyclist in the
base and align so the gears can
easily engage and the cog in the
cyclist can easily move along.
Cog
Attaching the cyclist with battery
Carefully adjust
the cyclist along
the arrows until
the model runs
smoothly:
Allow the glue to dry approx.
10 minutes. Do not move the
cyclist during this time.
Allow glue to dry
for 10 minutes.
(1) (2)
After 10 minutes you can remove
the battery and install the solar cell
as explained on page 10,
however you can straight away
glue the solar cell to the base.
?

18 x 2 mm
17 x 2.5 mm
(1) Insert 3 pins (2) Slide 4 wooden
spacers onto the pins
(3) Attach arms
ATTACHING THE CYCLIST'S ARMS AND LEGS
1
4
2 x
2 x
4 x
1 x
18 x 2 mm
17 x 2.5 mm
Spacer
A
A
B
B
A

(4) Attach 4 caps, 2 large
and 2 small.
(8) Attach 2 small caps
onto the pin.
(5) Inser the pins in the two
small caps
(6) Slide the thighs onto the
small pins
(7) Slide the lower legs onto the
pins, making sure the feet are
facing in the correct direction.
2 x
6 x
2 x
2 x
2 x
A
A
B
B
B
B
B
B
A
B
Left leg Right leg
Left leg Right leg
Left leg Right leg
Attention: Postion and attach parts exactly as shown:
Left leg: foot faces left, foot faces rightright leg:
A
B

(9) Montiere nun das rechte Bein an der
rechten Seite der Radlerfigur und das Linke
auf der linken Seite. Das Loch im Fuß wird
jeweils auf das Pedal geschoben…..
2 x
2 x
Ganz wichtig:
Verwechsle nicht das linke
mit dem rechten Bein!
A
B
Linkes Bein
s. (8)
Rechtes Bein s.(8)
Position des Oberschenkels,
:linkes Bein (?)
„innen“ zum Radlerkörper hin
„außen“ in Richtung Solarzelle
Position des Oberschenkels,
:rechtes Bein (?)
„innen“ zum Radlerkörper hin
Position des Unterschenkel:
„außen“ vom Radlerkörper weg
Linkes Bein
(9) Now attach the to the right leg
right of the cyclist and the to left leg
the left side. Slide the hole in each
foot onto the pedal.
Extremely important:
Do not confuse the left and
right leg or your cyclist will
have knock knees!!
2 x
2 x
A
B
Thigh position on the left leg:
"inside", toward the cyclist, lower
leg position: "outside", toward the
solar cell:
Thigh position on the right leg:
"inside", toward the cyclist, lower
leg position: "outside", away from
the cyclist:
Attaching the right leg Attaching the left leg
Left leg
Right leg

Congratulations - your cyclist is now ready to go, in
sunlight or bright LED light!
ü
A
B
(10) Now secure the pins with the caps. Only push the
caps far enough onto the pedal so it does not crush the
foot and still has a little play on the sides.
A
B

Other great kits from
SOL-EXPERT group:
If the solar module has
good sun exposure, the
blades on the windmill
turn tirelessly.
Item no.: 40009
The kit is quick and easy
to assemble thanks to
the detailed instructions
with pictures.
Solar Windmill "Holland“
REMEMBER!
TIP!
Without sunlight, it's like a wind turbine
trying to generate power without wind.
A solar module requires sunlight to
generate maximum power.
ü
ü

Running solar car as a kit! Quiet and
solar-friendly – solar of course!
Solar mobility made easy!
This 32-piece solar powered runner can
be assembled without much experience
thanks to the detailed instructions and
the well-thought-out design.
Item no.: 40440
At dusk, a light automatically comes
on inside the house and gives off a
pretty amber light to shine through
the windows.
Set the solar house in a sunny
location and the solar cells charge
the battery pack inside the house.
Item no.: SOH
Solar Runner, Wooden Building Kit Solar House "Sunshine Villa“
Other great kits from SOL-EXPERT group:
The blades on the solar wind turbine
"Sylt" start to turn quickly when the
solar module has good sun exposure.
Item no.: 40105
Solar Wind Turbine "Sylt",
Wooden Building Kit

Find more cool kits at:
www.sol-expert-group.de
SOL-EXPERT group, C.Repky
Mehlisstrasse 19 - D-88255 Baindt
Tel.: [phone] - 94115-0 - Fax: [phone]
[email protected] - www.sol-expert-group.de
Changes and error reserved.
April 2021 / Christian Repky ©
Please return electronic
parts to a certified provider
at the end of their useful life!
Click here for the instructions:
Hier geht es zur Anleitung:
Cliquez ici pour les instructions:
Klik hier voor de instructies:
https://www.sol-expert-
group.de/Solar-
Produkte/Modelle-aus-
Holz/Solar-Holz-
Steckbausaetze/Solar-
Radler::1346.html?language
=de
https://www.sol-expert-
group.de/Solar-products/Models-
made-of-wood/Solar-wooden-
building-kits/Solar-
cyclist::1346.html?language=en
https://www.sol-expert-
group.de/Articles-
solaires/Modeles-reduits-en-
bois/Kits-dassemblage-solaires-
en-bois/Cycliste-
solaire::1346.html?language=fr
https://www.sol-expert-
group.de/Producten-op-zonne-
energie/Modellen-van-hout/In-
elkaar-te-steken-houten-
bouwsets-op-zonne-
energie/Zonne-
fietser::1346.html?language=nl
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