Sola Hevi Duty S4K6U10000 User manual

SS4K6U10000
Power Availability
ON-LINE UPS
120/208V
120/240V
USER MANUAL

TABLE OF CONTENTS
important Safety inStructionS............................................................ 1
1.0 GloSSary of SymbolS............................................................... 3
2.0 introduction and SyStem deScription.............................................. 4
3.0 SyStem deScription.................................................................. 5
3.1 Transient Voltage Surge Suppression (TVSS) and EMI/RFI Filters.......................... 5
3.2 Rectier/PowerFactorCorrection(PFC)Circuit. ...... ...... ...... ...... ...... ...... ...... .... 5
3.3 Inverter.............................................................................................. 5
3.4 BatteryCharger.................................................................................... 5
3.5 DCtoDCConverter................................................................................ 6
3.6 Battery............................................................................................... 6
3.7 StaticBypass....................................................................................... 6
4.0 major componentS.................................................................. 7
4.1 MainFrameandElectronics...................................................................... 7
4.2 InternalBatteryPack.............................................................................. 7
4.3 Input/OutputTerminalBlocksandOptionalOutputDistribution.... ...... ...... ...... ...... ... 8
5.0 what’Sincluded..................................................................... 9
6.0 inStallation and confiGuration..................................................... 10
6.1 InstalltheMainCabinet........................................................................... 10
 6.1.1 TowerUPSInstallation.................................................................... 10
 6.1.2 InstallingtheAdjustableRack-MountKit—SoldSeparately........................... 11
6.2 ExternalBatteryCabinetInstallation............................................................. 13
6.3 ConnectInput/OutputPower..................................................................... 14
 6.3.1 DistributionModuleElectricalConnections............................................. 14
 6.3.2 Input&OutputTerminalBlockConnections... ...... ...... ...... ...... ...... ...... ..... 15
 6.3.3 AddanOutputPowerDistributionModule—Optional.......... ...... ...... ...... ..... 16
6.4 InstalltheInternalBatteryPack.................................................................. 17
7.0 initial Startup and electrical checkS............................................ 18
7.1 HardwireInputConnections...................................................................... 18
7.2 OutputReceptacleDistributionOptions......................................................... 19
i

8.0 confiGuration proGram............................................................. 20
8.1 S4K6U10000CongurationProgramFeatures..... ...... ...... ...... ...... ...... ...... ...... . 20
8.2 WhatYouWillNeed............................................................................... 20
9.0 controlS and indicatorS............................................................ 21
9.1 ON/AlarmSilence/BatteryTestButton........................................................... 21
9.2 OFF/BypassButton................................................................................ 21
9.3 L1&L2LoadLevelIndicators(TwoRowsofIndicators:4Green,1Amber). ...... ...... .. 22
9.4 BatteryLevelIndicators(5Green)............................................................... 22
9.5 FaultIndicator(Red)............................................................................... 22
9.6 BypassIndicator(Amber)......................................................................... 22
9.7 UPSONIndicator(Green)........................................................................ 22
9.8 BatteryIndicator(Amber)......................................................................... 22
9.9 ACInputIndicator(Green)........................................................................ 22
10.0 modeS of operation................................................................. 23
10.1 NormalModeOperation.......................................................................... 23
10.2 BatteryModeOperation........................................................................... 23
10.3 BatteryRechargeOperation...................................................................... 23
ii

11.0 communicationS...................................................................... 24
11.1.1CommunicationsInterfacePort.................................................................. 24
 11.1.1DB-9InterfacePort....................................................................... 24
 11.1.2Communications-SNMPAdapter-SNMPWEBCARD........ ...... ...... ...... .... 24
11.2 Pin4-RemoteShutdownonBattery............................................................ 25
11.3 UPSIntelligentCommunications................................................................. 25
11.4 RemoteEmergencyPowerOff................................................................... 26
12.0 maintenance.......................................................................... 27
12.1 BatteryReplacement............................................................................. 27
 12.1.1InternalBatteryReplacementProcedures... ...... ...... ...... ...... ...... ...... ...... . 27
12.2 UPSReplacement................................................................................. 28
13.0 troubleShootinG..................................................................... 29
13.1 Auto-LearningBatteryRunTimes................................................................ 34
14.0 SpecificationS........................................................................ 35
15.0 product reGiStration and
warranty & Software information................................................ 39
iii

FIGURES
Figure1 10kVADualInverterS4K6U10000(frontandrearviews)..... ...... ...... ...... ..... 7
Figure2 Internalbatterypackandconnector..................................................... 7
Figure3 Hardwireterminalblocks.................................................................. 8
Figure4 Optionaloutputdistributionmodules..................................................... 8
Figure5 Supportbaseandspacers................................................................ 10
Figure6 60Abranchcircuitbreakerconnectiondiagram.... ...... ...... ...... ...... ...... ......  14
Figure7 Hardwireterminalconnections........................................................... 19
Figure8 Controlandindicatoroverlays,verticalandhorizontal. ...... ...... ...... ...... ...... . 21
Figure9 REPOswitchconnections................................................................ 26
Figure10 UPSbackpanel-controllocation........................................................ 28
Figure11 Powermodulereplacement............................................................... 28
TABLES
Table1 Electricalrequirements.................................................................... 15
Table2 DB-9pinassignment...................................................................... 24
Table3 Faultindicators............................................................................. 29
Table4 Alarmconditions........................................................................... 30
Table5 Troubleshootingguide..................................................................... 31
Table6 Batteryruntimes........................................................................... 33
Table7 UPSspecications......................................................................... 35
Table8 Batteryspecications...................................................................... 36
Table9 Optionaloutputdistributionspecications..... ...... ...... ...... ...... ...... ...... ..... 37
Table10 Externalbatterycabinetspecications.. ...... ...... ...... ...... ...... ...... ...... ......  38
Table11 Replacement10kVApowermodulespecications. ...... ...... ...... ...... ...... ..... 38
iv

Important Safety Instructions
important Safety inStructionS
SAVE THESE INSTRUCTIONS
Thismanualcontainsimportantsafetyinstructions.Readallsafety,installationandoperatinginstructionsbefore
operatingtheUninterruptiblePowerSystem(UPS).Adheretoallwarningsontheunitandinthismanual.Follow
alloperatinganduserinstructions.Individualswithoutprevioustrainingcaninstallandoperatethisequipment.
 Itisnotintendedforusewithlifesupportandotherdesignatedcriticaldevices.Maximumloadmustnotexceed
thatshownontheUPSratinglabel.Ifuncertain,consultyourlocaldistributororSola/Hevi-Dutyrepresentative.
 ThisUPSisdesignedforuseonaproperlygrounded(earthed),100/200,110/220,115/230,120/208,120/240or
127/220VAC,50Hzor60Hzsupply.Thefactorydefaultsettingis120/208VAC,60Hz.Installationinstructions
andwarningnoticesarelocatedinthismanual.
This UPS is only for use with a four-wire input (L1, L2, N, G).
This UPS MAY NOT be used with a three-wire, single-phase utility source (L1, N, G).
ELECTROMAGNETIC COMPATIBILITY—TheS4K6U10000SeriescomplieswiththelimitsforaCLASSA
DIGITALDEVICE,PURSUANTTOPart15ofFCCrules.Operationissubjecttothefollowingtwoconditions:
(1)Thisdevicemaynotcauseharmfulinterferenceand(2)thisdevicemustacceptanyinterferencereceived,
includinginterferencethatmaycauseundesiredoperation.Operatingthisdeviceinaresidentialareaislikelyto
causeharmfulinterferencethatusersmustcorrectattheirownexpense.
 OperatetheUPSinanindoorenvironmentonlyinanambienttemperaturerangeof32°Fto+104°F(0°Cto
+40°C).Installitinacleanenvironment,freefromconductivecontaminants,moisture,ammableliquids,gases
andcorrosivesubstances.
 ThisUPScontainsnouserserviceablepartsexcepttheinternalbatterypack.TheOff/Bypasspushbuttondoes
notelectricallyisolateinternalparts.Undernocircumstancesattempttogainaccessinternallyotherthanto
replacethebatteriesduetoriskofelectricshockorburn.DonotcontinuetousetheUPSifthefrontpanel
indicationsarenotinaccordancewiththeseoperatinginstructionsoriftheUPSperformancealtersinuse.Refer
allfaultstoyourlocaldistributor,Sola/Hevi-DutyrepresentativeortheSola/Hevi-DutyTechnicalSupportGroup.
 Servicingofbatteriesshouldbeperformedorsupervisedbypersonnelknowledgeableofbatteriesandthe
requiredprecautions.Keepunauthorizedpersonnelawayfromthebatteries.PROPERDISPOSALOF
BATTERIESISREQUIRED.REFERTOYOURLOCALLAWSANDREGULATIONSFORBATTERY
DISPOSALREQUIREMENTS.
 NeverblockorinsertanyobjectintotheventilationholesorotheropeningsoftheUPS.
 DONOTCONNECTequipmentthatcouldoverloadtheUPSordemandhalf-waverecticationfromtheUPS,for
example:electricdrills,vacuumcleaners,laserprinters,hairdryersoranyotherapplianceusing
half-waverectication.
 StoringmagneticmediaontopoftheUPSmayresultindatalossorcorruption.
 TurntheUPSoffandisolatetheUPSbeforecleaning;useonlyasoftcloth,neverliquidoraerosolcleaners.Keep
thefrontandrearventsfreeofdustaccumulationthatcouldrestrictairow.
WARNING
Openingorremovingthecovermayexposeyoutolethalvoltageswithinthisunitevenwhenitis
apparentlynotoperatingandtheinputwiringisdisconnectedfromtheelectricalsource.Observeall
cautionsandwarningsinthismanual.Failuretodosomayresultinseriousinjuryordeath.Referall
UPSandbatteryservicetoqualiedservicepersonnel.Donotattempttoservicethisproductyourself.
Neverworkalone.
1

CAUTION
Donotdisposeofbatteryorbatteriesinare.Thebatterymayexplode.Donotopenormutilatethe
batteryorbatteries.Releasedelectrolyteisharmfultoskinandeyes.Itistoxic.
CAUTION
Abatterycanpresentariskofelectricalshockandhighshortcircuitcurrent.Thefollowingprecautions
shouldbeobservedwhenworkingonbatteries:
•Removewatches,ringsandothermetalobjects.
•Usetoolswithinsulatedhandles.
•Wearrubberglovesandboots.
•Donotlaytoolsormetalpartsontopofbatteries.
•Disconnectchargingsourcepriortoconnectingordisconnectingbatteryterminals.
•Determineifthebatteryisinadvertentlygrounded.Ifinadvertentlygrounded,removesourceof
ground.Contactwithanypartofagroundedbatterycanresultinelectricalshock.Thelikelihoodof
suchshockwillbereducedifsuchgroundsareremovedduringinstallationandmaintenance
(applicabletoaUPSandaremotebatterysupplynothavingagroundedsupplycircuit).
2
 Whenreplacingbatteries,replacewiththesameSola/Hevi-Dutyauthorizedreplacementbatterykits.When
replacingpowermodule,replacewiththesameSola/Hevi-Dutyauthorizedreplacementpowermodulekit.
Important Safety Instructions

Glossary of Symbols
1.0 GloSSary of SymbolS
Risk of Electrical Shock
Indicates Caution Followed By Important Instructions
AC Input
AC Output
Requests The User To Consult The Manual
Indicates The Unit Contains A Valve-Regulated Lead Acid Battery
Recycle
DC Voltage
Equipment Grounding Conductor
Bonded To Ground
AC Voltage
ON/Alarm Silence/Battery Test
OFF/Bypass
3

Introduction and System Description
2.0 introduction and SyStem deScription
 CongratulationsonyourchoiceoftheSola/Hevi-DutyS4K6U10000UninterruptiblePowerSupply(UPS).
Itprovidesconditionedpowertomicrocomputersandothersensitiveelectronicequipment.
 Upongeneration,ACpoweriscleanandstable.However,duringtransmissionanddistributionitissubjectto
voltagesags,spikesorcompletepowerfailurethatmayinterruptcomputeroperations,causedatalossoreven
damageequipment.TheS4K6U10000protectsequipmentfromthesedisturbances.
 TheS4K6U10000isacompact,on-lineUPS.Anon-lineUPScontinuouslyconditionsandregulatesitsoutput
voltagewhetherutilitypowerispresentornot.Itsuppliesconnectedequipmentwithcleansinewavepower.
Sensitiveelectronicequipmentoperatesbestfromsinewavepower.
 Foreaseofuse,theS4K6U10000featuresalight-emittingdiode(LED)displaytoindicatebothloadpercentage
andbatterycapacity.Italsoprovidesself-diagnostictests,acombinationON/AlarmSilence/BatteryTestbutton,
aStandbybutton,usercongurableprogramandtwolevelsofalarmswhentheunitisoperatingonbattery.
 TheS4K6U10000hasaninterfaceportforcommunicationbetweentheUPSandanetworkserverorother
computersystems.Thisportprovidesdetailedoperatinginformationincludingvoltages,currentsandalarmstatus
tothehostsystemwhenusedinconjunctionwithMultiLink™software.MultiLinksoftwarecanalsocontrolUPS
operation remotely.
4

System Description
3.0 SyStem deScription
Input Output
Inverter
Battery
Battery
Charger
DC to DC
Converter
Rectifier
/PFC
TVSS &
EMI/RFI
Filters
L1
GG
Static
Bypass
L2
N
L1
L2
N
3.1 Transient Voltage Surge Suppression (TVSS) and EMI/RFI Filters
TheseUPScomponentsprovidesurgeprotectionandlterbothelectromagneticinterference(EMI)andradio
frequencyinterference(RFI).Theyminimizeanysurgesorinterferencepresentintheutilitylineandkeepthe
sensitiveequipmentprotected.
3.2 Rectier/PowerFactorCorrection(PFC)Circuit
Innormaloperation,therectier/powerfactorcorrection(PFC)circuitconvertsutilityACpowertoregulatedDC
powerforusebytheinverterwhileensuringthatthewaveshapeoftheinputcurrentusedbytheUPSisnear
ideal.Extractingthissinewaveinputcurrentachievestwoobjectives:
  •TheutilitypowerisusedasefcientlyaspossiblebytheUPS.
  •Theamountofdistortionreectedontheutilityisreduced.
 Thisresultsincleanerpowerbeingavailabletootherdevicesinthebuildingnotbeingprotectedby
theS4K6U10000.
3.3 Inverter
Innormaloperation,theinverterutilizestheDCoutputofthepowerfactorcorrectioncircuitandinvertsitinto
precise,regulatedsinewaveACpower.Uponautilitypowerfailure,theinverterreceivesenergyfromthebattery
throughtheDCtoDCconverter.Inbothmodesofoperation,theUPSinverterison-lineandcontinuously
generatingclean,precise,regulatedACoutputpower.
3.4 Battery Charger
Thebatterychargerutilizesenergyfromtheutilitypowerandpreciselyregulatesittocontinuouslyoatchargethe
batteries.ThebatteriesarebeingchargedwhenevertheS4K6U10000ispluggedin,evenwhentheUPSisnot
turned on.
5

Introduction and System Description
3.5 DC to DC Converter
TheDCtoDCconverterutilizesenergyfromthebatterysystemandraisestheDCvoltagetotheoptimum
operatingvoltagefortheinverter.Thisallowstheinvertertooperatecontinuouslyatitsoptimumefciencyand
voltage,thusincreasingreliability.
3.6 Battery
TheS4K6U10000utilizesvalve-regulated,non-spillable,ameretardant,leadacidbatteries.Tomaintainbattery
designlife,operatetheUPSinanambienttemperatureof68°Fto77°F(20°Cto25°C).Optionalexternalbattery
cabinetsareavailabletoextendbatteryruntimes.
3.7 Dynamic Bypass
TheS4K6U10000providesanalternatepathforutilitypowertotheconnectedloadintheunlikelyeventofaUPS
malfunction.ShouldtheUPShaveanoverload,overtemperatureorUPSfailurecondition,theUPSautomatically
transferstheconnectedloadtobypass.Bypassoperationisindicatedbyanaudiblealarmandilluminatedamber
Bypassindicator(otherindicatorsmaybeilluminatedtoindicatethediagnosedproblem).
 TheusermaymanuallytransfertheconnectedloadfromtheinvertertobypassbypressingtheStandby
buttononce.
NOTE
The bypass power path does NOT protect the connected equipment from disturbances on
the utility supply.
6

Major Components
4.0 major componentS
 TheS4K6U10000iscomposedofthreemajorassembliestoprovideeasierhandling,installationandversatility.
4.1 Main Frame and Electronics
This6UcabinetarriveswithoutinternalbatteriestolightentheUPSforeasierinstallation.Oncethecabinethas
beenplacedinitsnaloororrackposition,theinternalbatteriesmaybeinstalled.TheUPSisshippedwith
standardhardwireterminalblocksforinputandoutputconnections.
4.2 Internal Battery Pack
Thecenterfrontbezelcanberemovedbyunscrewingthesidemountedscrewstorevealthebatteryaccessplate.
Thecoverplatecanberemovedbyextractingthethreescrewsatthetopofthecoverplateandliftingtheplate
off.Thetwointernalbatterypacksarecompactassembliesreadytoslideintothebatterycompartmentafterthe
frontbatteryaccessplatehasbeenremoved.Electricalconnectionismadewiththetwoslotted
batteryconnectors.
7
Figure 1 10 kVA Dual Inverter S4K6U10000 (front and rear views)
FRONT VIEW Status Indicators
and Controls
Front Bezel
Battery Compartment (behind front bezel);
Internal Battery Pack is shipped loose
(See Section 4.2)
Support Base
Hardwire
Knockouts
Intellislot®
Port
Cooling Fan,
1 of 3
REPO
Switch
External Battery
Connectors
DB-9
Communications
Ports, 2
Input Circuit
Breaker
Output
Circuit
Breaker
UPS/Bypass
Breaker
REAR VIEW
S4K Industrial UPS
!
L1L2
ACINPUT
- +
BATTERY
UPSON
BYPASS
Figure 2 Internal battery pack and connector Battery connector
on front of battery pack

Major Components
4.3 Input/Output Terminal Blocks and Optional Output Distribution
TheUPSisshippedwithhardwireterminalblocks.Formaximumexibility,additionaldistributionoptionsare
availablethatprovidethebenetofoutputreceptacleconvenience.
8
Figure 3 Hardwire terminal blocks
INPUT L1
N
L2N L1
L2
OUTPUT
Figure 4 Optional output distribution modules
S4KPAD-101
Power Distribution Option
with Internal Connector
S4KPAD-102
Power Distribution Option
Power Distribution Option
with Internal Connector
120A 125V
PUSH TO
RESTART
OUTPUTBREAKER 20A250V~/TOUTPUTBREAKER 20A 250V~/T
OUTPUT L1
OUTPUTL2
PD~102
120A 125V
PUSH TO
RESTART
OUTPUTBREAKER20A 250V~/T OUTPUT BREAKER 20A 250V~/T

What’s Included
5.0 what’Sincluded
 TheS4K6U10000isshippedwiththefollowingitems:
 •S4K6U10000UserManual
• Vertical Display Overlay
•FrontBezel*(are assembled on S4K6U10000)
•BatteryCoverGrille*(are assembled on S4K6U10000)
•BatteryPackBrackets-2
•MultiLinkSoftwareCD
•MultiLinkSerialCable,10ft.(3m)
•RackMountHandles
•SupportBasesandSpacers-2
•MountingHardware
•S4KCongurationProgramDisk
• Ferrite Beads (2)
MultiLink
Serial Cable
10 ft (3m)
Rack Mount
Handles
S4KConguration
Program Disk
Ferrite
Beads (2)
Mounting Hardware
9
Front Bezel
!
Vertical
Display
Overlay
S4K Industrial UPS
!
L1 L2
AC INPUT
- +
BATTERY
UPS ON
BYPASS
Support Bases
with Spacers
Battery Cover Grille
Box containing accessories is shipped in the UPS’
battery compartment
MultiLink
Software CD
Battery Pack Brackets
* Front Bezel and Battery Cover Grille are assembled on S4K6U10000 UPS. You must remove these items in
order to install S4K288INTBAT.

Installation and Conguration
6.0 inStallation and confiGuration
 Thissectionincludesinstructionsonhowtoinstall,congureandperforminitialelectricalchecksofyour
UPSinstallation.
DONOTattempttostarttheUPS,turnonanycircuitbreakerorenergizetheinputpoweruntilinstructedtodoso
in 7.0 - Initial Startup and Electrical Checks.
VisuallyinspecttheUPSforfreightdamage.Reportdamagetothecarrierandyourlocaldistributoror
Sola/Hevi-Dutyrepresentative.
CAUTION
TheUPSisheavy(see14.0-Specications).Takeproperprecautionswhenliftingormovingit.
 InstalltheUPSindoorsinacontrolledenvironment,whereitcannotbeaccidentallyturnedoff.Placeitinanarea
ofunrestrictedairowaroundtheunit,awayfromwater,ammableliquids,gases,corrosivesandother
conductivecontaminants.Maintainaminimumclearanceof4”(100mm)inthefrontandrearoftheUPS.Maintain
anambienttemperaturerangeof32°Fto104°F(0°Cto40°C).
6.1 Install the Main Cabinet
TheS4K6U10000maybeinstalledeitherasatowerunitorinarack,dependingonavailablespaceanduse
considerations.Determinethetypeofinstallationandfollowtheappropriateinstructionsineither6.1.1- Tower
UPS Installation or 6.1.2- Installing the Adjustable Rack-Mount Kit—Sold Separately.
6.1.1 Tower UPS Installation
WhenusingtheS4K6U10000inatowerconguration,usetheincludedsupportbase(shownbelow,left)to
stabilizetheUPS.
Ifanyexternalbatterycabinetsareadded,theywillincludespacerstoaccommodatetheadditionalcabinets
(showninSection 6.2).
NOTE
UPS operation in sustained temperatures above 77°F (25°C) reduces battery life.
10
Figure 5 Support base and spacers
End Bases
Spacers
Attach Bezels to Top
Whenusedasatower,theS4K6U10000requiresbezelsattachedtothetop.Toconnectthebezels:
 1.PositiontheUPSsothatthebatterycompartmentsareontherightside.
2.AttachthetopbezelsbyplacingthemonthemountingholesandslidingthemtowardtherearoftheUPS.

Installation and Conguration
6.1.2 Installing the Adjustable Rack-Mount Kit—Sold Separately
ThiskitcontainspartsneededtomountseveraldifferentmodelsofUPSandexternalbatterycabinetsinto
EIA310-Dstandardfour-postracksthatare18-32”deep(457-813mm).Theweightlimitperpairofadjustable
rack-mountingbracketsis270pounds(123kg).
 Sola/Hevi-Dutyrack-mountbracketkit,part#SRS1832,includes:
Item Quantity
Rearbracketmembers 2
Frontbracketmembers 2
Innerbracketmembers 2
M4x8mmmachinescrews 16
M4lockinghexnuts 8
M5x16mmmachinescrews 12
Greasepacket. 1
 Toolsneededforinstallationare:
 •onePhillipsscrewdriver
 •one7mmwrench
 Theadjustablerack-mountingbracketsfeatureretaininglatchestopreventusersfrominadvertentlyslidingthe
UPSorbatterycabinetoutoftherack.
 Toinstalltherackmountbrackets:
 1.Unpacktwo(2)rack-mountingbracketassembliesandmounting
hardwarefromthiskit.Bracketassembliesareinterchangeable
betweenleft-handorright-hand.Removeinnermemberofeach
bracketassemblyasshowninatrightbyextendingittoits
outermostposition,depressingtheretaininglatchandthenpulling
theinnermemberoutofthebracketassembly.
 2.Determinetheheightpositioninsidetherackenclosurewhere
youwanttomounttheUPSorbatterycabinet.
 3.Installtherearmemberofeachbracketassemblyintorack
enclosurewithtwo(2)M5screwsprovidedinthiskit(seegureat
right).Thereturnangesonthebracketassemblyttotheinside
ofrackmountingrails.Insertscrewsloosely(nger-tight)intothe
topandbottomholesofthereturnangeontherearmember.
Extendthebracketassemblybyslidingthefrontmember
forwarduntilittouchesthefrontrackmountingrail.Inserttwo(2)
M5screwsloosely(nger-tight)intotopandbottomholesofthe
returnangeoneachfrontmember.Makesurebracket
assembliesareatthesamemountingheightonallfour(4)rack
mounting rails.
Retaining
Latches
Return
Flanges
Inner
Members
Front
Members
M5 Screws
Front Rack
Mounting Rails
M5 Screws
Rear Rack
Mounting Rails
CAUTION
Reducetheriskoftippingtherackenclosurebyplacing
theUPSorbatterycabinetinthelowestpossible
rackposition.
11

Installation and Conguration
 4.Geteight(8)M4screwsandeight(8)M4nutsfromthehardware
packinthiskit.Eachnuthasalocking,nyloninsertthatbegins
grippingthescrewwhenitishalfwaytight.Makesuretotighten
thenutandscrewcompletelytoensurelockingaction.Fasten
therearmemberandthefrontmembertogetherusing(4)screws
and(4)nutsperbracketassemblyasshowninatright.Formaxi-
mumsupport,insertfastenersforeachbracketassemblyasfar
apartaspossible,dependingonrackdepth,whilestilljoiningboth
members(seeguresatright).Checkalignmentofbracket
assembliesandTIGHTENALLSCREWSFROMSteps 2 and 3.
5.PreparetheUPSorbatterycabinet(the“equipment”)forrack
mountingbyfollowinginstructionsintheequipment’suser
manual.Theequipmentmayrequireadditionalpartstobeadded
orpartstoberemovedforrackmounting.Afteritisprepared,
laytheequipmentinrack-mountingposition.Fastentheinner
membersfromStep 1totheequipmentonbothsidesasshown
atrightwitheight(8)M4screwsprovidedinthekit.Makesure
retaininglatchisneartherearoftheequipmentasshown
(seegureatright).
6.Openthegreasepacketprovidedinthekit.Applya1”longbead
ofgreaseatfour(4)placesinsidethebottom,curvedtracksofthe
frontmembersasshownbelowright.Thegreasewillallowthe
equipmenttoslideintothebracketassembliesmoreeasily.
CAUTION
Liftingequipmentintotherackmaybeatwo-personjob,
dependingontheweightoftheequipment.(See
equipment’susermanual.)
 7.Inserttheequipment,withinnermembersattachedinStep 5,into
thebracketassembliesbyinsertingthetopandbottomedgesof
theinnermembersintothetopandbottomcurvedtracksofthe
frontmembersandslidingtheequipmentintotherack(seegure
atright).Endsofinnermembersaretaperedtoallowtherearof
theequipmenttobeangledupwardbeforeinsertion,if
spaceallows.
Thentherear,bottomedgesoftheinnermemberscanbeplaced
intothefrontedgeofthebottomtracksandthefrontofthe
equipmentcanbetippedupsotheyareleveltoinsertthetop
edgesoftheinnermembersbeforeslidingtheequip-mentinto
therack(seegurebelowright).Theequipmentshouldmove
smoothlyintothebracketassemblies.Ifitdoesnot,recheckthe
alignmentofthefrontandrearmembersfromSteps 2 and 3.
 8.Securethefrontoftheequipmenttotherackmountingrailsto
preventtheequipmentfromslidingoutofposition.Ifsecuring
holesareprovidedonthefrontoftheequipmentthatalignwith
thecenterholesonthereturnangeofthefrontmembers,you
canusethefour(4)extraM5screwsprovidedinthekittosecure
theequipment.Otherwise,theequipmentshouldbesecuredto
thefrontoftherackwithfour(4)customer-suppliedfasteners.
M4 Nuts M4
Screws
M4 Nuts
18” Rack
Depth
M4 Nuts M4
Screws
M4 Nuts
32” Rack
Depth
M4 Nuts Retaining Latch
UPS or Battery
Cabinet
Front M4 Screws
UPS or
Battery
Cabinet
Apply
Grease
(inside)
Apply
Grease
...and push it
into the Rack
Insert the UPS into the Front
Members, lift the Front...
12

Installation and Conguration
6.2 External Battery Cabinet Installation
OptionalSola/Hevi-DutyexternalbatterycabinetsmaybeconnectedtotheUPStoprovideadditionalbattery
runtime.ExternalbatterycabinetsaredesignedtobeplacedononesideoftheUPSorstackedbeneath
theUPS.
Theexternalbatterycabinetframeandbatterykitsareshippedseparately.This4Ucabinetarriveswithout
internalbatteriestolightenthecabinetforeasierinstallation.Oncethecabinethasbeenplacedinitsnaloor
orrackposition,theinternalbatteriesmaybeinstalled.
CAUTION
Theexternalbatterycabinet(s)areheavy(see14.0-Specications).Externalbatterycabinetscan
beusedinrack-mountortowerconguration.Takeproperprecautionswhenliftingthem.
CAUTION
VerifythatthebatterycabinetcircuitbreakerisintheOFFposition.Donotenergizethebattery
cabinetatthistime.Wheninstallationiscomplete,youwillbeinstructedtoturnonthecircuitbreaker.
 Whentheexternalbatterycabinetisreceived,itshouldbeinspectedforfreightdamage.Reportdamagetothe
carrierandyourlocaldistributororSola/Hevi-Dutyrepresentative.
 Toinstallanexternalbatterycabinet:
1.Forsliderailinstallations,rstremovethetopbezel.Optionalrack-mounthandlesareshippedwiththe
externalbatterycabinetandmaybeinstallednow.(Securinghardwareandsliderailsaresoldseparately.
PleasecontactyourlocaldistributororSola/Hevi-Dutyrepresentativefortheseadditionaloptionsandany
assistance needed.)
 2.Fastentheslidesintopositionwiththescrewsaccordingtotheinstructionsincludedwiththesliderails.
 3.Usetheenclosedsupportbasesforthetoweroptiontopreventtheassemblyfromtippingover.Oneadditional
setofsupportbaseextensionsshipswitheachexternalbatterycabinet.
 4.Installthetwobatterypacksandsecurewiththetwobracketssupplied.
 5.Connectthetwoslottedbatterycables.
 6.Attachthebatterycoverplateandthetwofrontbezels.
 7.Connectthesuppliedexternalbatterycabinetcablestoeithersetof
connectorsontherearoftheexternalbatterycabinet,thentotherear
oftheUPS.
 8.TheUPSisnowequippedwithadditionalbackupbatteryruntime.
Forapproximatebatteryruntimes,refertoTable 6 - Battery run times
inthismanual.
 9.DoNOTturnonthebatterycabinetcircuitbreakeratthistime.
Pleasecompletetheremainderoftheinstallationrst.
Support Base With
Spacers for External
Battery Cabinets
NOTE
UPS automatically detects the number of standard
batteries that are connected. The conguration
program maybe used to setup the UPS for operation
with non-standard external batteries. Instructions for
using the conguration program follow in
8.0 - Conguration Program.
13
UPS and
External Battery Cabinet
+
BATTERY CONNECTORBATTERYCONNECTION
CIRCUIT BREAKER +
++

Installation and Conguration
6.3 Connect Input/Output Power
TheUPShashardwireterminalblocksforinputandoutputelectricalconnections.Optionaloutputdistribution
modulespermitconnectingadditionalloadstotheUPS.Theseoptionalplug-and-playdistributionmodulesoffer
differenttypesandnumbersofconnectionplugs.
14
WARNING
TheUPSmustbecompletelypowereddownbeforebeginningtomaketheseelectricalconnections.
6.3.1 Distribution Module Electrical Connections
ElectricalconnectionsaremadethrougharemovableconduitboxthatattachestotherearoftheUPS.
Theinstallermustprovidea60Abranchcircuitbreaker.Theinputcircuitbreakerandtheoutputcircuitbreakeron
therearxed-paneloftheUPSdisconnectallpowerbetweenthemaincabinetandthedistributionbox.
Themanualbypassswitchpassesutilitypowerdirectlytothebypassswitchfromtheinputterminalblock.The
inputcircuitbreakerdoesnotdisconnectpowerfromthemanualbypassswitch.
Figure 6 60A branch circuit breaker connection diagram
Optional
Output
Distribution
Plate
Utility
Input
60A External
Branch
Circuit Breaker
60A
Input
Circuit
Breaker Output
Terminal
Block
60A
Output
Circuit
Breaker
60A Maintenance
Bypass Breaker
UPS
Input
Indicator Output Indicator
CAUTION
AdisconnectswitchshallbeprovidedbyothersforACinputcircuit.Toreducetheriskofre,connect
onlytoacircuitprovidedwithbranchcircuitover-currentprotectionfor60amperesratingin
accordancewiththeNationalElectricCode,ANSI/NFPA70.