Solaris Steam ECX-2 User manual

SOLARIS STEAM
PART NUMBER 10058R3 12013-07-18
INSTALLATION AND OPERATION
MANUAL
ELECTRIC CABINET BASE CONVECTION STEAMER
MODELS: ECX-2
ECX-10

INSTALLATION AND OPERATION MANUAL,
ELECTRIC CABINET BASE CONVECTION STEAMER, MODELS ECX-2, ECX-10
PART NUMBER 10058R3 22013-07-18
IMPORTANT NOTES
It is recommended that this manual be read thoroughly and that all instructions be followed
carefully.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
WARNING: Improper installation, operation, adjustment, alteration,
service or maintenance can cause property damage, injury or death.
Read the installation, operating and maintenance instructions
thoroughly before installing, operating or servicing this equipment.
CAUTION: Operating, testing, and servicing should only be
performed by qualified personnel.
NOTICE: Contact the factory, the factory representative or local service
company to perform maintenance and repairs.
Intended for commercial use only. Not for household use.
This manual should be retained for future reference.

INSTALLATION AND OPERATION MANUAL,
ELECTRIC CABINET BASE CONVECTION STEAMER, MODELS ECX-2, ECX-10
PART NUMBER 10058R3 32013-07-18
TABLE OF CONTENTS
DESCRIPTION PAGE
Important Notes .......................................................... 2
1.0 Service Connections ................................................... 4
2.0 Installation Instructions .................................................. 5
3.0 Operating Instructions .................................................. 6
4.0 Periodic Maintenance .................................................. 11
5.0 Troubleshooting ...................................................... 15
6.0 Cooking Chart ........................................................16

INSTALLATION AND OPERATION MANUAL,
ELECTRIC CABINET BASE CONVECTION STEAMER, MODELS ECX-2, ECX-10
PART NUMBER 10058R3 42013-07-18
1.0 SERVICE CONNECTIONS

INSTALLATION AND OPERATION MANUAL,
ELECTRIC CABINET BASE CONVECTION STEAMER, MODELS ECX-2, ECX-10
PART NUMBER 10058R3 52013-07-18
IMPORTANT: If your equipment was supplied with split water lines and a filter,
connect the filter system to the connection marked “BOILER FEED” only.
Make a second connection to the “CONDENSER FEED” from a cold and
unfiltered water supply.
2.0 INSTALLATION INSTRUCTIONS
Ideally an exhaust system should be located directly above the appliance to exhaust steam and
heat generated by the appliance.
1. Set the unit in place and level using a spirit level.
2. Ascertain that a floor drain (open gap) is convenient to the appliance drain.
3. Mark hole locations on floor through anchoring holes provided in flanged adjustable feet.
4. Remove appliance and drill holes in locations marked on floor and insert proper anchoring
devices.
5. Set unit back in position and re-level left to right and front to back.
6. Bolt and anchor appliance securely to the floor.
7. Seal bolts and flanged feet with Silastic or equivalent compound.
8. Make service connections as indicated.
WARNING: Electrical and grounding connections must comply with
applicable portions of the National Electrical Code and/or other local
electrical codes.
WARNING: Disconnect electrical power supply and place a tag on
the disconnect switch to indicate that you are working on the circuit.
Use copper wire suitable for at least 200 degrees Fahrenheit (90 degrees Celsius). The
steamer must be grounded. The wiring diagram is located on the inside right hand panel as
you face the steamer.

INSTALLATION AND OPERATION MANUAL,
ELECTRIC CABINET BASE CONVECTION STEAMER, MODELS ECX-2, ECX-10
PART NUMBER 10058R3 62013-07-18
3.0 OPERATING INSTRUCTIONS
BOILER SECTION
Electrically powered steam generators are available with standard boiler controls or ASME
CSD-1 compliant controls. In addition to the ON/OFF power switch and indicator pilot light or
the standard controls, the CSD-1 controls have in addition four more indicator pilot lights and a
“Reset” switch. Follow the appropriate instructions for each.
Start-up Procedure, Standard Controls
1. Turn on water and power supply to appliance.
2. Close the manual blowdown valve if the units is not equipped with the optional automatic
blowdown valve.
3. Open door of cabinet and turn on Power Switch. Pilot light will come ON and water will
begin to enter boiler. Once water level has reached the proper operating level as indicated
on water gauge glass the heating elements will be energized and heat the water. When
steam pressure has reached 11 psi the elements will de-energize and cycle on and off
between 9 - 11 psi. The boiler is now ready for steam generation.
Start-up Procedure, CSD-1 Controls
1. Turn on water and power supply to appliance.
2. Close the manual blowdown valve if the units is not equipped with the optional automatic
blowdown valve.
3. Open cabinet door and turn "ON" power switch.
The green pilot light will come "ON.” Water will begin to enter the boiler. When enough
water has entered the boiler the (red) “Low Water” pilot will come on for approximately 10
seconds and then the (amber)”Standby” pilot light will come.
4. Press the “Reset” switch to begin boiler operation.
The “Standby” pilot light will go off and the boiler will begin operation. When steam
pressure has reached 11 psi the elements will de-energize and cycle on and off between 9 -
11 psi. The boiler is now ready for steam generation.

INSTALLATION AND OPERATION MANUAL,
ELECTRIC CABINET BASE CONVECTION STEAMER, MODELS ECX-2, ECX-10
PART NUMBER 10058R3 72013-07-18
3.0 OPERATING INSTRUCTIONS (Continued)
Normal Boiler Operating Cycle
Water Fill Cycle
On the initial filling of the boiler, units equipped with CSD-1 controls require that the
“Reset” switch be pressed to initialize the safety lockout circuit. Once the water in the
boiler has reached proper level, the level control will stop the flow of water to the boiler.
As water is consumed in the production of steam, the level control will supply and
maintain safe water level in the boiler.
Firing Cycle
The elements are operated by pressure sensing devices. On initial operation, the boiler
should reach 11 psi in approximately 15 minutes. At this point the operating pressure
switch will open, de-energizing the elements. When the pressure drops to 9.0 psi, the
pressure switch closes, energizing the elements.
Condensing Drain, (Optional)
A thermostat is located in the drain assembly and is activated by the temperature of
steam. The thermostat operates the cooling solenoid, supplying water to the drain to
condense the steam.
Automatic Blowdown Valve, (Optional)
If the unit has an automatic blowdown valve, it is activated when the main power switch
is turned “ON”. The boiler will drain when the main power switch is turned "OFF.”
Safety Lockout Conditions
High Temperature Condition, Standard Controls
A high temperature safety device is installed on the boiler. Should the temperature
exceed the limit of this device, the boiler will be shut down. As the temperature returns
to a safe level, normal boiler operation will resume.
High Temperature Condition, CSD-1 Controls
A high temperature safety device is installed on the boiler. Should the temperature
exceed the limit of this device, the boiler will be shut down and switch to a state of
lockout. The “Temperature” pilot light (red), and the “Standby” pilot (amber), will come
on.

INSTALLATION AND OPERATION MANUAL,
ELECTRIC CABINET BASE CONVECTION STEAMER, MODELS ECX-2, ECX-10
PART NUMBER 10058R3 82013-07-18
3.0 OPERATING INSTRUCTIONS (Continued)
High Pressure Condition, CSD-1 Controls
A high pressure safety switch is installed on the boiler. Should the pressure exceed the
limit of this device, the boiler will be shut down and switch to a state of lockout. The
“Pressure” pilot light (red), and the “Standby” pilot (amber), will come on. Should this
device fail to operate, the safety relief valve will open.
Low Water Condition, Standard Controls
A low water safety cut off is supplied with the boiler. Should the water level fall below
normal operating levels, the boiler will shut down. If the water level is returned to a safe
level, normal boiler operation will resume.
Low Water Condition, CSD-1 Controls
A second low water safety cut off is supplied with the boiler. Should the water level fall
below normal operating levels, the boiler will shut down and switch to a state of lockout.
The “Low Water” pilot light (red), and the “Standby” pilot (amber) will come on.
SHUT DOWN
Turn off power switch, open manual drain valve. If unit is equipped with automatic blowdown
valve, it will open and drain the boiler.

INSTALLATION AND OPERATION MANUAL,
ELECTRIC CABINET BASE CONVECTION STEAMER, MODELS ECX-2, ECX-10
PART NUMBER 10058R3 92013-07-18
COOKER SECTION
CAUTION: Live steam and accumulated hot water in the
compartment may be released when the door is opened.
Start-up procedures for your steamer must be completed once daily prior to operation (see
instruction plate or above for boiler start up procedures).
With ready pilot light on, preheat steamer compartment for one minute when the steamer is to
be first used for the day or whenever the compartment is cold.
1. Close compartment doors and set timer to “1 minute”.
2. When buzzer sounds, set timer to the “OFF” position.
3. Steamer is now ready for cooking.
4. With cooking compartment preheated and ready pilot light on, place pans of food to be
cooked into compartment and shut door.
5. Set timer to cooking time desired. Cooking cycle may be interrupted at any time by opening
door and resumed again by closing door.
6. When buzzer sounds, it indicates the end of the cooking cycle and that no more steam is
entering the compartment. Cooking pilot light will go off and ready pilot light will come on.
Buzzer must be shut off by turning the timer to its off position.
CAUTION: An obstructed drain can cause personal injury or
property damage.
Frequently check that the compartment drain and plumbing is free of all obstructions. Never
place food containers, food or food portion bags in the cooking compartment in such a way that
the compartment drain becomes obstructed.
Each compartment is equipped with a removable drain screen. Frequently
check the drain screen for accumulation of food particles. Should food
particles accumulate against, or clog the drain screen, remove it, clean it
thoroughly and then replace it in its original position.

INSTALLATION AND OPERATION MANUAL,
ELECTRIC CABINET BASE CONVECTION STEAMER, MODELS ECX-2, ECX-10
PART NUMBER 10058R3 10 2013-07-18
SHUT DOWN
1. To shut down cooking compartment, set timers to their OFF position and leave doors
slightly open.
2. At the end of the day, the steam supply must be shut off. Open the door of cabinet base
and turn off power switch. Open manual drain valve. If unit is equipped with automatic
blowdown valve, it will open and drain the boiler.
If unit is equipped with CSD-1 controls also refer to separate manual supplied with unit.

INSTALLATION AND OPERATION MANUAL,
ELECTRIC CABINET BASE CONVECTION STEAMER, MODELS ECX-2, ECX-10
PART NUMBER 10058R3 11 2013-07-18
4.0 PERIODIC MAINTENANCE
Never spray water into electric controls.
Be sure to flush your boiler water level control daily. Failure to follow this procedure can cause
the control to malfunction resulting in serious boiler damage.
The Boiler Water Level Control installed on your boiler requires periodic maintenance. As boiler
water circulates into the float chamber, sand, scale and other sediment may be deposited in the
float chamber. While the chamber has been designed with a large accumulation bowl, it is
necessary to flush the sediment from the chamber by blowing down the control so that the
accumulation of sediment does not interfere with the movement of the float in the control.
Control must be flushed at least once a day.
NOTICE: Contact the factory, the factory representative or local service
company to perform maintenance and repairs. Refer to warranty terms.

INSTALLATION AND OPERATION MANUAL,
ELECTRIC CABINET BASE CONVECTION STEAMER, MODELS ECX-2, ECX-10
PART NUMBER 10058R3 12 2013-07-18
4.0 PERIODIC MAINTENANCE (Continued)
CAUTION: Scald Hazard. Protect yourself. When flushing control,
hot water and steam will flow out of the drain.
CAUTION: Disconnect the power supply during cleaning or
servicing.
CLEANING
1. Keep exposed cleanable areas of unit clean at all times.
2. Thoroughly wash oven cavities, door liners, and pan racks at the end of each day or as
required with a mild detergent and water to prevent bacterial growth and odours.
3. Remove drain screens from inside compartment drains. Using a plastic bottle brush and
mild detergent, clean inside the drain opening ensuring there is no food residue or
blockage. Clean the drain screen and replace in its original position.
4. Wash gasket sealing surface with mild detergent to remove harmful food acids and rinse.
5. Water level control should be opened daily to blow down sediment and scalant.
6. Observe that the water in gauge glass is clean and clear. Extreme murkiness in water
indicates inadequate water quality.
7. Safety valve should be tripped during operation once a week to assure that it functions
properly.
8. Keep all exposed cleanable areas of unit clean at all times. DO NOT GET WATER IN
ELECTRICAL BOX OR ANY ELECTRICAL COMPONENTS.
CAUTION: Take extra caution when blowing down water level
control or tripping safety valve as extreme hot water and live steam
are present.

INSTALLATION AND OPERATION MANUAL,
ELECTRIC CABINET BASE CONVECTION STEAMER, MODELS ECX-2, ECX-10
PART NUMBER 10058R3 13 2013-07-18
ADJUSTMENTS
DESCALING BOILER
It is recommended that the boiler be checked every 90 to 120 days for scale build up. Regular
maintenance should be carried out at this time.
1. With boiler empty, close manual blowdown valve. If appliance is equipped with automatic
blowdown, turn water supply OFF to appliance. Turn power switch ON. This will energize
and close the blowdown valve.
2. Remove 3/4" pipe plug from fitting on left front of boiler.
3. Insert appropriate hose or tube through fitting and pour in (½) half gallon (US) of CLR
Descaling Solution or use the Optional Deliming Assembly DPA-1 available from your
dealer.
4. Replace 3/4" pipe plug securely.
5. Open water supply to appliance allowing water to fill boiler to required level.
6. Let appliance cycle. Allow two hours for descaling and cleaning. DO NOT TURN ON
STEAM to the compartments.
7. Open both the blowdown and low water level control valves for complete drainage and then
close both valves.
8. Turn appliance switch ON. When boiler is completely filled turn power switch OFF. This
will rinse and drain boiler. Appliance with manual blowdown valve must be opened to
drain.
9. Complete Step 8 twice to assure boiler is completely rinsed.
10. Appliance is now ready for use.
At least twice a year have an authorized service person clean and adjust the
unit for maximum performance.

INSTALLATION AND OPERATION MANUAL,
ELECTRIC CABINET BASE CONVECTION STEAMER, MODELS ECX-2, ECX-10
PART NUMBER 10058R3 14 2013-07-18
TO CALIBRATE PRESSURE SWITCHES
Pressure switch range is from 1 to 15 psi.
Adjust all settings to maximum on high signal adjustment screw on pressure switches.
Adjust in the following sequence:
- High limit pressure switch.
- Override pressure switch.
- Operating pressure switch.
- Turning screw clockwise to increase, counterclockwise to decrease pressure.
- Use relief valve to release pressure from boiler for setting adjustments.
1. HIGH LIMIT PRESSURE SWITCHES
Allow pressure to build until unit shuts off. This should occur at 15 psi. Set the high signal
to switch at 14.5 psi on the gauge and the low signal to 13.0 psi.
2. OVERRIDE PRESSURE SWITCHES
Allow pressure to increase to 13 psi. Set the high signal to switch at 13 psi on the gauge
and the low signal to 11 psi.
3. OPERATING PRESSURE SWITCHES
Set the high signal to switch at 11 psi on the gauge and the low signal to 9 psi.
4. Release pressure in boiler to below 9 psi. Elements will come on. Once pressure has
reached 11 psi, elements will shut off. Repeat this process several times to make sure
elements come on at 9 psi and shut off at 11 psi.
Once completed, pressure switches have been calibrated.
Should your unit not have the High Limit pressure switch, start procedure at Override pressure
switch.
SERVICE
Contact your local authorized service office for any repairs or adjustments needed on this
equipment.
NOTE: Pressure switches are factory set. Calibration is only required if
pressure switches are replaced or if adjustment is required.

INSTALLATION AND OPERATION MANUAL,
ELECTRIC CABINET BASE CONVECTION STEAMER, MODELS ECX-2, ECX-10
PART NUMBER 10058R3 15 2013-07-18
5.0 TROUBLESHOOTING
DOOR LEAKS
1. Check for damage to door gasket.
WATER ACCUMULATES IN THE COMPARTMENT
1. Compartment drain screen clogged. Remove and clean thoroughly and then replace.
WATER NOT BEING SUPPLIED TO BOILER
1. Water supply is “OFF”.
2. Defective water fill solenoid.
3. Water level control clogged or defective, unable to operate fill valve.
4. Check drain valve is closed. Also check that water level control valve is closed.
5. Supply water pressure too low.
AUTOMATIC BLOWDOWN VALVE DOES NOT DRAIN
1. Defective blowdown valve.
2. Heat exchanger build up of scalant clogging drain lines and valve.
BOILER ACHIEVES PRESSURE SLOWER THAN NORMAL
1. Heavy build up of lime on elements.
2. Loose element connections.
SAFETY VALVE BLOWS
1. Defective safety valve.
2. Pressure too high. Pressure switch requires adjustment (lower) or may be defective.

INSTALLATION AND OPERATION MANUAL,
ELECTRIC CABINET BASE CONVECTION STEAMER, MODELS ECX-2, ECX-10
PART NUMBER 10058R3 16 2013-07-18
6.0 COOKING CHART
The following table lists suggested cooking times and weights. These times, which will vary
depending on initial product temperature, size, shape, etc., are approximate and should be
adjusted to suit your operation.
PRODUCTS TO BE COOKED IN SOLID PANS
PRODUCT TIMER SETTING
IN MINUTES
WEIGHT PER
PAN
Eggs, Scrambled 10 - 12 8 Dozen
Rice, Long Grain (Cover with 4 cups water/lb) 25 2 Lb
Pasta (Place perforated pan inside solid pan, cover pasta with cold
water)
Spaghetti - Regular/Vermicelli
Macaroni - Shells/Elbows
Noodles - ½" Wide
Lasagna Noodles
12 - 15
15 - 18
12 - 15
15 - 18
Frozen Casseroles, Lasagna 35 Full Pan
Meat Loaf, 3 - 5 Lb Each 40 15 Lb
Beef
Ground Chuck
Sliced as Purchased
20 - 25
35 - 40
10 Lb
10 Lb
Shrimp, Frozen, 10 Shrimp per Lb. 54 Lb
Beans
Baked
Refried
9
9
10 Lb Can
10 Lb Can
Canned Vegetables 610 Lb Can
Prunes, Dried 12 - 15

INSTALLATION AND OPERATION MANUAL,
ELECTRIC CABINET BASE CONVECTION STEAMER, MODELS ECX-2, ECX-10
PART NUMBER 10058R3 17 2013-07-18
PRODUCTS TO BE COOKED IN PERFORATED PANS
PRODUCT TIMER
SETTING IN
MINUTES
WEIGHT PER
PAN
Clams
Frozen
Fresh, Cherrystone
10 - 12
5 - 6
3 Dozen
3 Dozen
King Crab, Frozen
Claws
Legs
4
4 - 6
2 ½ Lb
4 ½ Lb
Lobster Tail, Frozen
Lobster, Live, 10" - 12"
6
5
10 Lb
4 Per Pan
Salmon Fillets, Frozen, 8 oz Each 57 ½ Lb
Scallops, Fresh 43 Lb
Scrod Fillets, Fresh 3 - 5 4 Lb
Eggs
Hard Cooked
Soft Cooked
Soft Yolk for Caesar Salad
15
9 - 10
6 - 8
4 Dozen
4 Dozen
4 Dozen
Chicken, Breasts, Legs, Thighs 20 15 Lb
Turkey, Frozen
Breasts (2)
Cut Lengthwise
90
55
6 - 7 Lb Each
20 - 25 Lb
Corned Beef 40 - 75 6 - 8 Lb
Hot Dogs or Wieners 380 - 100 Count
Asparagus Spears
Frozen
Fresh
10 - 12
5
3 Dozen
5 Lb
Beans
Green, 2" Cut, Frozen/Fresh
Lima, Frozen
Baby Lima, Frozen
6
8
5
5 Lb
5 Lb
5 Lb
Broccoli
Spears, Frozen
Spears, Fresh
Florets, Frozen
8
6
6
4 Lb
5 Lb
5 Lb

INSTALLATION AND OPERATION MANUAL,
ELECTRIC CABINET BASE CONVECTION STEAMER, MODELS ECX-2, ECX-10
PRODUCT TIMER
SETTING IN
MINUTES
WEIGHT PER
PAN
PART NUMBER 10058R3 18 2013-07-18
Brussel Sprouts, Frozen 65 Lb
Cabbage, Fresh, 1/6 Cut 85 Lb
Carrots
Baby Whole, Frozen
Crinkle Cut, Frozen
Sliced, Fresh
8
7 - 8
11
7 Lb
4 Lb
9 Lb
Cauliflower, Florets
Frozen
Fresh
6
7 - 8
4 Lb
5 Lb
Celery, 1" Diagonal Cut 75 Lb
Corn
Yellow Whole Kernel, Frozen
Cobbettes, Frozen
Corn-On-Cob, Fresh
5
8
16 - 18
10 - 12
16 - 18
5 Lb
27 Ears
80 Ears
18 Ears
54 Ears
Peas, Green 65 Lb
Potatoes, Whole Russet 55 10 Lb
Spinach
Chopped, Frozen
Defrosted
Fresh Cut
17
5
3
6 Lb
6 Lb
2 Lb
Squash, Acorn, Halves 25 10 Halves
Zucchini, Slices 810 Lb
Frozen Mixed Vegetables 6 - 7 5 Lb
Fruit, Blanch for Peeling
Grapefruit
Oranges
3
Pineapple, Whole for Cutting 4

INSTALLATION AND OPERATION MANUAL,
ELECTRIC CABINET BASE CONVECTION STEAMER, MODELS ECX-2, ECX-10
PART NUMBER 10058R3 19 2013-07-18
COOKING HINTS
Where possible, spread food out evenly in pans. Do not allow food to protrude above pans,
since this will interfere with steam circulation between pans in the compartment.
Always preheat compartments for satisfactory results. When time does not allow for defrosting
of frozen vegetables, such as loose-pack peas, corn, diced carrots, etc., they may be cooked at
once provided just half of the suggested portions in the cooking chart are used.