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  9. Solid Build DOUGLAS User manual

Solid Build DOUGLAS User manual

ASSEMBLY INSTRUCTIONS
GARDEN SHED - DOUGLAS-
Dimensions: 10x8 (1 3/8')"
IMPORTANT
Before beginning the assembly of your garden shed, please read the instructions
carefully and follow them closely. By doing so you will avoid unnecessary problems
and save time. It is recommended to start the assembly process only once all the
components of your shed identified have been identified, analyzed and classified. This
notice also contains recommendations related to maintenance of your shed.
SOLID BUILD GARDEN SHED –DOUGLAS 10x8(1 1/3')"
2
What you need to know prior to assembly
Characteristics of wood. Wood has a set of specific characteristics that are
natural and inherent to it. Those characteristics include colour, density and the extent
to which it is affected by humidity.
Longitudinal cut, in most cases, will reveal a nice, decorative and often very
appreciable look, which is called a texture.
It should be added that wood has a specific smell, given by attars, resins and
fermented substances, while freshly cut wood has a more pleasant scent. A very
important attribute of timber is the ease with which it absorbs humidity.
When timber dries, it shrinks. Similarly, when timber absorbs humidity, it
increases in volume.
Downsides. One of the downsides of timber is that it chaps and warps. When
timber dries, the moisture firstly evaporates from the surface and outer layers and only
then from the inside layers. Thus, when the outer layers start shrinking, the inside
layers, due to stronger moisture, oppose to shrinking. Firstly the surface starts
chapping, then the inside layers. When timber dries it can get a longitudinal warp or a
cross warp. A longitudinal warp is when the drying straight balk bends, a flat plank
twists and gets the form of the propeller. Wood has a set of specific technological
characteristics. It easily splits along the fibre nicely holding metal fastenings; it can
flex easily and is not very sensitive to depreciation. Screws hold timber extremely
well. Screws have a much better grip with timber than nails.
Taints: branchy timber, cracks, abnormal structure, infractions made by fungus
or parasites. As timber is of biological origin, it is so varied that terms “normal
timber” and “abnormal timber” are not strictly defined. Within the variety of sawn
wood and sawn timber some taints due to fungus may occur: mould, brownness.
Mould funguses generally do not affect physical and mechanical characteristics of
timber.
When timber is affected by biological (fungus), physical (environmental
temperature and humidity) and chemical factors, it decomposes.
SOLID BUILD GARDEN SHED –DOUGLAS 10x8(1 1/3')"
3
Timber may last a long time, but fluctuations in humidity and temperature of
the environment reduces its longevity. A variety of cracks may emerge, which will
then both damage the integrity of timber and will facilitate infection with (and rapid
development of) fungus. Generally speaking, the older the wood, the better the
durability of its lumber.
The most effective way to protect wood from insects and decay is to soak it
with substances which are toxic to fungus and insects.
Protection. Assembling the shed should be carried out in dry weather
conditions. If rain should start during the assembly process, wood should be covered.
Once you have erected the shed, finish with a coat of paint or appropriate treatment.
Foundation. Before erecting the shed it is important to make a firm and plain
foundation, ideally using concrete, concrete slabs or concrete blocs. It is very
important to have the foundation corners at right angles and completely level. As long
as there remain any spaces in the wall between windows and doors, water can get into
the shed.
ATTENTION: You will find boards for hammering the wall-boards in the
package. Do not hit the wall board using only the hammer. Please follow the
instruction in the picture above or use a rubber hammer.
SOLID BUILD GARDEN SHED –DOUGLAS 10x8(1 1/3')"
4
PREPARATION OF ASSEMBLY
First, begin to form 109.84 x
90.16 inch square treated
foundation beams (part no. 1a).
POSITION
DESIGNATION
DIMENSION (inch)
QUANTITY
1a
Treated foundation beam
109.84 x 2.36 x 1.57
6
1
Lower front and back
wall-board
117.71 x 2.66 x 1.34
2
2
Side wall-board
98.03 x 5.31 x 1.34
26 +(1*)
To form the core framework begin with a lower front and back wall-board (part no.
1) and side wall-boards (part no. 2) ensuring the lock of corners and positioning the
groove of a wall-boards to the bottom and the tongue to the top.
SOLID BUILD GARDEN SHED –DOUGLAS 10x8(1 1/3')"
5
ASSEMBLY OF WALLS
POSITION
DESIGNATION
DIMENSION (inch)
QUANTITY
3
Front wall-board
30.90 x 5.31 x 1.34
28
4
Back wall- board
117.71 x 5.31 x 1.34
14 +(1*)
5
Side Wall- board
105.90 x 5.31 x 1.34
2
Continue with front wall-boards (part no. 3), back wall-boards (part no. 4) and side
wall-boards (part no. 2 and 5) till the 14th level of side walls.
SOLID BUILD GARDEN SHED –DOUGLAS 10x8(1 1/3')"
6
FINISHING OF WALLS
POSITION
DESIGNATION
DIMENSION
(inch)
QUANTI
TY
6
Top wall-boards
114.17 x 5.51 x 1.34
2
7
Lower strip of double door
(horizontal)
55.51 x 2.95 x 2.51
1
8
Side strip of double door (vertical)
75.19 x 3.54 x 2.51
2
9
Top strip of double door (horizontal)
55.51 x 3.54 x 2.51
1
It is time to continue mounting walls with wall-boards (part no. 6).
When the walls are finished you can put in the double door. First build the frame for
the double door made from the lower strip of the door (part no. 7), the side strip of
the door (part no. 8), the top strip of the door (part no. 9) with four 0.19x3.54 inch
screws, 1 at each corner.
SOLID BUILD GARDEN SHED –DOUGLAS 10x8(1 1/3')"
7
MOUNTING THE GABLE
POSITION
DESIGNATION
DIMENSION (inch)
QUANTITY
10
Double door
69.88 x 25.98
1 + 1
11
Gable
117.63 x 20.27 x 1.34
2
After having built the frame, you can position the double door (part no. 10) in the
space created. Now, you can fasten the frame into front wall boards with eight
0.15x1.5 inch screws, 4 at each side.
Mounting prefabricated gables (part no. 11) above top wall-boards with four
0.19x2.75 inch screws, 1 at each side to the crossing of the walls.
SOLID BUILD GARDEN SHED –DOUGLAS 10x8(1 1/3')"
8
ASSEMBLING ROOF BEAMS
Fixing of protective wind studs
Pick. 1
Fix the protective wind
studs to the gable with
0.23x3.15 inch screw in
the middle of groove
Pick. 2
Fix the protective wind
studs to the lower wall-
board with a 0.15x1.5 inch
screw.
POSITION
DESIGNATION
DIMENSION
(inch)
QUANTITY
12
Central beam
114.17 x 5.51 x 1.73
1
13
Beam
114.17 x 5.51 x 1.73
2
14
Protective wind studs
79.92 x 1.57 x 0.62
4
When the gable is well positioned, the beams (part no. 12 and 13) can be put into
place. Please fix them to the gable with 0.19x2.75 inch screws.
Strengthen the construction with the protective wind studs (part no. 14) as shown in
the picture 1 and 2.
SOLID BUILD GARDEN SHED –DOUGLAS 10x8(1 1/3')"
9
INSTALLING THE ROOF BOARD
POSITION
DESIGNATION
DIMENSION
(inch)
QUANTITY
15
Roof board
65.55 x 3.34 x 0.7
70 +(2*)
Before installing the roofing, ensure that walls are quite right and nail roof boards
(part no. 15) from face side to the back side. If needed, cut the last roof board to due
width.
Attention! If you are assembling your shed during prolonged dry weather conditions,
it is recommended to leave a gap of about 1/16 inch between each roof board, thus
allowing wood to take its normal position in wet period.
SOLID BUILD GARDEN SHED –DOUGLAS 10x8(1 1/3')"
10
INSTALLING FASCIA
POSITION
DESIGNATION
DIMENSION
(inch)
QUANTITY
16
Fascia
66.93 x 3.54 x 0.74
4
17
Top fascia
65.55 x 3.54 x 0.74
4
18
Roof decoration
8.66 x 3.93 x 0.74
2
19
Roof end boards
57.08 x 1.57 x 0.63
4
After installing the chosen roofing, fix fascia (part no. 16 et 17) to the sides of roofing
and decoration (part no. 18) with screws as shown in the image above. Roof end
boards (part no. 19) should be fixed to ends of roof boards to the bottom side.
SOLID BUILD GARDEN SHED –DOUGLAS 10x8(1 1/3')"
11
INSTALLING THE FLOOR
POSITION
DESIGNATION
DIMENSION
(inch)
QUANTITY
20
Floor board
87.00 x 3.34 x 0.7
32 +(2*)
21
Baseboard
53.54 x 1.10 x 0.75
8
Floor boards (part no. 20) are fitted last, with nails provided. Finish floor installation
with baseboards (part no. 21).
We hope you are going to enjoy the assembly of your garden shed and wish you a
pleasant work experience.
SOLID BUILD GARDEN SHED –DOUGLAS 10x8(1 1/3')"
12
LIST OF ALL PARTS OF THE GARDEN SHED
POSIT
ION
DESIGNATION
DIMENSION
(inch)
QUANTITY
1a
Treated foundation beam
109.84 x 2.36 x 1.57
6
1
Lower front and back wall-board
117.71 x 2.66 x 1.34
2
2
Side wall-board
98.03 x 5.31 x 1.34
26 +(1*)
3
Front wall-board
30.90 x 5.31 x 1.34
28
4
Back wall- board
117.71 x 5.31 x 1.34
14 +(1*)
5
Side Wall- board
105.90 x 5.31 x 1.34
2
6
Top wall-boards
114.17 x 5.51 x 1.34
2
7
Lower strip of double door
(horizontal)
55.51 x 2.95 x 2.51
1
8
Side strip of double door (vertical)
75.19 x 3.54 x 2.51
2
9
Top strip of double door (horizontal)
55.51 x 3.54 x 2.51
1
10
Double door
69.88 x 25.98
1 + 1
11
Gable
117.63 x 20.27 x
1.34
2
12
Central beam
114.17 x 5.51 x 1.73
1
13
Beam
114.17 x 5.51 x 1.73
2
14
Protective wind studs
79.92 x 1.57 x 0.62
4
15
Roof board
65.55 x 3.34 x 0.7
70 +(2*)
16
Fascia
66.93 x 3.54 x 0.74
4
17
Top fascia
65.55 x 3.54 x 0.74
4
18
Roof decoration
8.66 x 3.93 x 0.74
2
19
Roof end boards
57.08 x 1.57 x 0.63
4
20
Floor board
87.00 x 3.34 x 0.7
32 +(2*)
21
Baseboard
53.54 x 1.10 x 0.75
8
BOLTS
SCREWS
NAILS
4 units
Protective wind
studs
(Ø 0.23x3.15inch)
(Ø 6x80mm)
30 units
Roof decoration,
fascia, protective wind
stud, finish door
(Ø 0.15x1.5 inch)
(Ø 4x40mm)
500 units
Roof board, floor
board, baseboard
(Ø 0.08 x 1.57 inch)
(Ø 2 x 40mm)
4 units
Protective wind
studs
(Ø M6)
18 units
Top wall-board, beam,
gable
(Ø 0.19x2.75 inch)
(Ø 5x70mm)
8 units
Protective wind
studs
(Ø M6)
36 units
Roof and boards, top
fascia
(Ø 0.12x1.2 inch)
(Ø 3x30mm)
4 units
Strips of double door
(Ø 0.19x3.54inch)
(Ø 5x90mm)
*The number in brackets shows the number of existing spare details.

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