Sony Ericsson Z200 User manual

Working Instructions, SP/Mechanical
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
Working Instructions, SP/Mechanical
Applicable for Z200/Z208
Contents
1Disassembly .....................................................................................................................2
2Reassembly ....................................................................................................................11
3Replacement of Mechanical Parts ...............................................................................21
3.1 Upper Inside Assy ...........................................................................................21
3.2 Dome Foil........................................................................................................22
3Display assembly ...........................................................................................................24
3.2.1 Sub Display .....................................................................................................26
3.2.2 Main Display Assy ..........................................................................................28
3.3 Battery Connector............................................................................................30
3.4 Microphone Assy.............................................................................................31
3.5 Earphone Assy.................................................................................................32
3.6 Load Speaker Assy (Polyphonic) ....................................................................33
4Vibrator Assy...................................................................................................34
4.1 Flexfilm (BTB to FPC) & Upper PCB Assy ...................................................35
4.2 Hinge Insert .....................................................................................................37
4.3 Hinge Mechanism............................................................................................38
4.4 Water Damage Indicator..................................................................................39
4.5 Magnet.............................................................................................................40
4.6 Nameplate........................................................................................................41
5Process Tools for Label ................................................................................................42
6Revision History............................................................................................................43

Working Instructions, SP/Mechanical
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
2(43)
1 Disassembly
Process tools
• Torque screwdriver, torx no.6 set to 11 Ncm
• Pair of tweezers
• Front opening tool. (NTZ 112 302)
• Flex Film Assembly tool. (NTZ 112521)
Equipment
• ESD-gloves (cotton gloves)
• ESD-wristband
Instruction
# Figure Instruction Note
1
Fig 1.1
Release the battery cover
and remove it.(Fig. 1.1.)
2
Fig 1.2
Release the battery and
remove it.(Fig.1.2.)

Working Instructions, SP/Mechanical
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
3(43)
# Figure Instruction Note
3
Fig 1.3
Remove the 4 screws
(Fig. 1.3.)
4
Fig 1.4
Remove the
Antenna/Hinge Cover
(Fig 1.4)
By bend it in the
same direction as the
arrow point on the
picture.
5
Fig 1.5
Use the Front opening
tool to release the Rear
Cover Assy from the
Lower Inside Cover Assy.
Place the tool between the
Rear Cover Assy and the
Lower Inside Cover Assy.
Start with No 1 and then
continiue until you reach
No 5 (Fig 1.5)
Place the Front
opening tool as
shown at the picture
and follow the arrow
indication No1 to
No5.
Do not use a
screwdriver or other
sharp tools; it might
cause some damage
to the plastics or
other components.
6
Fig 1.6
Remove the Sidekey with
help of a pair of tweezers.
(Fig 1.6)
2
5
4
3
1

Working Instructions, SP/Mechanical
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
4(43)
# Figure Instruction Note
7
Fig 1.7
Remove the IrDA
Window with your fingers
(Fig. 1.7.)
The IrDA Window is
easy to scratch.
Do not use a pair of
tweezers.
8
Fig 1.8
Remove the Top Cover
from the Lower Inside
Cover Assy, by lifting if
straight up with help of a
pair of tweezers. (Fig.
1.8.)
9
Fig 1.9
Use a Front opening tool
to release the Flexfilm
from the board to board
connector. (Fig 1.9)
10
Fig 1.10
Remove the Conductive
Copper Film from
Shielding Case Lid (Fig
1.10)
Use a pair of
tweezers to remove
the Conductive
Copper Film.

Working Instructions, SP/Mechanical
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
5(43)
# Figure Instruction Note
11
Fig 1.11
There are two snap hooks
holding and positioning
the PCB into the Lower
Inside Cover Assy. (Fig.
1.11)
12
Fig 1.12
Use a Front opening tool
to release the left Snap
hook in the Lower Inside
Cover Assy. (Fig. 1.12.)
There is a risk of
damaging the PCB or
the Lower Inside
Cover Assy if you
are using sharp tools.
13
Fig 1.13
Release the PCB from the
Lower Inside Cover Assy
by grab hold of the
System Connector with
your fingers and lift. (Fig
1.13)
14
Fig 1.14
Remove the Keypad with
help of a pair of tweezers.
(Fig. 1.14.)

Working Instructions, SP/Mechanical
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
6(43)
# Figure Instruction Note
15
Fig 1.15
Lift the Exchange Cover
with your thumb (1), and
push it along the way of
the arrow indication(2)
(Fig 1.15)
16
Fig 1.16
Use a pair of tweezers to
press the Hinge
Mechanism (Fig 1.16)
Put the tweezer into
the cavity and push.
At the same time use
the thumb to push the
Lower Inside Cover
Assy in the arrow
dirction as shown in
the picture.
17
Fig 1.17
Release the Upper
Outside Cover Assy from
the Lower Inside Cover
Assy by pulling it apart,
in the arrow direction as
shown in the picture. (Fig.
1.17.)
Be careful not to
damage the Flexfilm.
18
Fig 1.18
Untighten the 4 screws.
(Fig. 1.18)
1
2

Working Instructions, SP/Mechanical
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
7(43)
# Figure Instruction Note
19
Fig 1.19
Fig 1.20
Use the Guitar pick to
release the Upper Inside
Cover Assy from the
Upper Outside Cover
Assy.
Position and press the tool
between the corner of
Upper Inside Cover Assy
and Upper Outside Cover
Assy. (Fig 1.19)
Start as shown in the
picture by sliding the tool
from No.1 to No.2 and
then from No.3 to No.4.
(Fig 1.20)
Place the Guitar pick
as shown at the
picture.
Do not use a
screwdriver or other
sharp tools; it might
cause some damage
to the plastics or
other components.
Be careful not to
damage the speaker.
20
Fig 1.21
Release and remove the
Assistant Plate with help
of a pair of tweezers. (Fig
1.21)
21
Fig 1.22
Use a Front opening tool
to release the Upper PCB
from the Upper Outside
Cover Assy.(Fig. 1.22.)
There is a risk of
damaging the Upper
PCB Assy or the
Upper Outside Cover
Assy if you are not
using the Front
opening tool.
4 2
1
3

Working Instructions, SP/Mechanical
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
8(43)
# Figure Instruction Note
22
Fig 1.23
Remove the Tape/ Zif
connector on the Sub
display connector. (Fig
1.23)
Use a pair of
tweezers to remove
the tape.
23
Fig 1.24
There are 2 hooks in the
top of Sub Display.
Use a Front opening tool
to release the Sub Display
from Main Display Assy.
(Fig 1.24)
24
Fig 1.25
Use a pair of tweezers to
release the Sub Display
connector by pulling the
ZIF-connector lock in the
direction of the arrows on
the picture. (Fig 1.25)
25
Fig 1.26
Use a Flex film assembly
tool to remove the Sub
Display flex film. (Fig
1.26)

Working Instructions, SP/Mechanical
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
9(43)
# Figure Instruction Note
26
Fig 1.27
Fig 1.28
There are four snap hooks
holding the Main Display
Assy onto Sub PCB
Use a Front opening tool
to release the snap hooks
Start with No.1 to No.2,
as shown in the picture
(Fig. 1.27.)
Lift the Sub-PCB Assy
up, and pull in the
direction as the picure
shows.
(Fig. 1.28)
Press the Front
opening tool between
the Upper PCB Assy
and Main Display
Assy.
Use gloves.
27
Fig 1.29
Remove the Conductive
Copper Film from the
Main Display Assy. (Fig
1.29)
Use a pair of
twezeers, as shown
in the picture.
Be careful not to
damage the Main
Display Assy.
28
Fig 1.30
Use a pair of tweezers to
release the Main Display
Assy connector by pulling
the ZIF-connector lock in
the direction of the arrows
on the picture.(Fig. 1.30)
1
2

Working Instructions, SP/Mechanical
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
10(43)
# Figure Instruction Note
29
Fig 1.31
Use a Flex film assembly
tool to remove the Main
Display Assy flexfilm.
(Fig 1.31)

Working Instructions, SP/Mechanical
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
11(43)
2 Reassembly
Process tools
• Torque screwdriver, torx no.6 set to 11 Ncm
• Pair of tweezers
• Flex Film Assembly tool.
Equipment
• ESD-gloves (cotton gloves)
• ESD-wristband
Instruction
# Figure Instruction Note
1
Fig 2.1
Mount the Main display
assy flex film in the Zif
connector with a Flex
film assembly tool. (Fig
2.1)
2
Fig 2.2
Close the ZIF-connector
with a pair of tweezers.
(Fig 2.2)
Be careful so you
don’t harm the LCD
flex film.

Working Instructions, SP/Mechanical
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
12(43)
# Figure Instruction Note
3
Fig 2.3
Place the Sub PCB Assy
under the two snap
hooks of Main Display
Assy, as shown in the
picure (Fig 2.3)
4
Fig 2.4
Press the Sub PCB
(arrow indication in the
picture) to make it fit
tightly to the Main
Display Assy, start with
arrow No.1 when
continiue with No.2.
(Fig 2.4)
5
Fig 2.5
Mount the Sub display
assy flex film in the Zif
connector with a Flex
film assembly tool. (Fig
2.5)
6
Fig 2.6
Close the ZIF-connector
with a pair of tweezers.
(Fig 2.6)
Be careful so you
don’t harm the LCD
flex film.
2
1

Working Instructions, SP/Mechanical
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
13(43)
# Figure Instruction Note
7
Fig 2.7
Place the Sub Display
under the two hooks (as
shown in the picture)
into the cavity for the
Sub display. Press on
the Sub Display gently
to make it fit into the
Main Display Assy. (Fig
2.7)
Remember to
remove the LCD
protection tape.
Press very gently at
the surface.
8
Fig 2.8
Apply the Conductive
Copper File for the Sub
Display. (Fig 2.8)
9
Fig 2.9
Apply the Sub LCD
Connector Tape for Sub
Display flex film (Fig
2.9)
10
Fig 2.10
Apply the Conductive
Copper Film for the
Main Display Assy, as
shown in the picure.
(Fig 2.10)

Working Instructions, SP/Mechanical
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
14(43)
# Figure Instruction Note
11
Fig 2.11
Place the Flexfilm into
the cavity of Upper
Outside Cover Assy as
shown at the picture.
(Fig 2.11)
12
Fig 2.12
Press on the top of Main
Display Assy to make it
fit tightly into the Upper
Outside Cover Assy.
(Fig. 2.12)
Press until a click is
heard, and then the
Sub PCB should fit
tightly into the
Upper outside
Cover Assy.
13
Fig 2.13
Position the Flex film
Plate on the cavity of
Upper Outside Cover
Assy, with a pair of
tweezzer, as shown in
the picture. (Fig 2.13)
14
Fig 2.14
Position the Upper
Inside Cover Assy into
the Upper Outside
Cover Assy, as shown at
the picture. (Fig 2.14)
Make sure the
Vibrator, Magnet,
and Flex film Plate
has been mounted
correctly before you
reassemble the
Upper Inside Cover
Assy.

Working Instructions, SP/Mechanical
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
15(43)
# Figure Instruction Note
15
Fig 2.15
Mount the Upper Inside
Cover Assy into the
Upper Outside Cover
Assy. Start on the top
and press on each side
(follow the arrow
indication) of it with
your fingers until it fits
tifhtly. (Fig 2.15)
Arrows indicate
where to press
A click sound
should be heard
16
Fig 2.16
Tighten the 4 screws, in
the same order as the
arrows in the picture.
start with No.1 to No.4.
(Fig 2.16)
17
Fig 2.17
Fig 2.18
Position the Board to
board Flexfilm on the
cavity of Lower Inside
Cover Assy, as shown at
the picture. (Fig 2.17)
Make sure that the
Board to board
flexfilm is in the
correct position,
according to the
picture.
(Fig 2.18)
1
2
3
4

Working Instructions, SP/Mechanical
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
16(43)
# Figure Instruction Note
18
Fig 2.19
Press the Lower Inside
Cover Assy as shown at
the picture.
Push the Upper Outside
Cover Assy onto the
Lower Inside Cover
Assy. (Fig 2.19)
Important that the
angle of the phone
is the same as in the
picure.
19
Fig 2.20
Use a pair of tweezers
to press the Hinge
Mechanism. Assemble
the Upper Outside cover
Assy and the Lower
Inside Cover Assy. (Fig
2.20)
Be careful, do not
harm the cover.
20
Fig 2.21
Position the Keypad
inside the Lower Inside
Cover Assy. (Fig 2.21)

Working Instructions, SP/Mechanical
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
17(43)
# Figure Instruction Note
21
Fig 2.22
Fig 2.23
Fig 2.24
Place the Main PCB in
the Lower Inside Cover
Assy. Press the Main
PCB under the Snap
hooks, as the arrow
indication shows on the
picture.
Press on the Main PCB
to make it fit correctly.
(Fig 2.22)
Mount the Sidekey FPC
in the cavity in the Rear
Cover Assy.
Make sure that the
Sidekey FPC is
positioned correctly.
(Fig 2.23)
Make sure that the
antenna connector
and antenna flex
film is connected
well. (Fig 2.24)
See picture as left.
Antenna Conn.
OK

Working Instructions, SP/Mechanical
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
18(43)
# Figure Instruction Note
22
Fig 2.25
Connect the Flexfilm
(BTB to FPC) to the
board to board
connector with your
fingers.
Apply the Conductive
Copper Film, as shown
in the picure. (Fig 2.25)
23
Fig 2.26
Mount the Top Cover
into the Lower Inside
Cover Assy. (Fig 2.26)
24
Fig 2.27
Mount the IrDA
Window into the Lower
Inside Cover Assy with
your fingers. (Fig 2.27)
The IrDA Window
is easy to scratch.
Do not use a pair of
tweezers.
Do not invert the
IrDA Window when
you mount it.
See description for
position of
mounting in the
picture.
25
Fig 2.28
Mount the Sidekey into
the Lower Inside Cover
Assy with a pair of
tweezers. (Fig 2.28)
Do not invert the
Sidekey when you
mount it.
(The longer pin
should be down)
See description for
position of Sidekey,
in the picture.

Working Instructions, SP/Mechanical
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
19(43)
# Figure Instruction Note
26
Fig 2.29
Position the Rear Cover
Assy at a 30°on the top
of Lower Inside Cover
Assy, according to the
picture. (Fig. 2.29)
Make sure that the
Rear Cover Assy
extends over the
Lower Inside Cover
Assy as shown by
the red circle.
27
Fig 2.30
Press on each side of it
with your fingers to
make it fit tightly. (Fig
2.30)
Arrows indicate
where to press
28
Fig 2.31
Tighten the 4 screws,
according to the arrow
incation No.1 to No.4.
(Fig 2.31)
Make sure the Top
Cover, IrDA
Window, and
Sidekey will be
correct positioned
before you tighten
the 4 screws.
29
Fig 2.32
Mount the
Antenna/Hinge Cover.
(Fig 2.32)
1
3
4
2

Working Instructions, SP/Mechanical
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
20(43)
# Figure Instruction Note
30
Fig 2.33
Position the Exchange
cover onto the Uppper
Outside Cover Assy,
Push the exchange
cover (1) and press it (2)
(Fig 2.33)
Follow the arrows
on the picture.
31
Fig 2.34
Connect the Battery.
(Fig 2.34)
32
Fig 2.35
Assemble the Battery
Cover. (Fig 2.35)
1
2