Sony Ericsson K600 User manual

K600/K608/V600 Working Instructions - mechanical
3/00021-1/FEA 209 544/94 A
Company Internal Sony Ericsson Mobile Communications AB
Working Instructions - mechanical
Applicable for K600i, K600c, K608i & V600i
CONTENTS
1Read this first! ......................................................................................... 2
2Introduction.............................................................................................. 3
3Repair actions.......................................................................................... 4
3.1 Battery Lid & Battery ..................................................................................6
3.2 Rear Case sub ass’y ..................................................................................8
3.3 Front Case sub ass’y................................................................................10
3.4 Keypad .....................................................................................................11
3.5 Key Flex ass’y ..........................................................................................12
3.6 LCD…. .....................................................................................................14
3.7 Receiver ...................................................................................................16
3.8 Frame & Camera Front ............................................................................17
3.9 Antenna Frame ass’y ...............................................................................19
3.10 Flash Light................................................................................................20
3.11 Camera Grommet.....................................................................................21
3.12 Videophone Key .......................................................................................21
3.13 Volume Key..............................................................................................22
3.14 Internet Key..............................................................................................22
3.15 Microphone ..............................................................................................23
3.16 Camera, rear ............................................................................................23
3.17 Liquid Intrusion Indicator ..........................................................................24
3.18 Cover USB ...............................................................................................25
3.19 Vibrator ass’y ...........................................................................................26
3.20 Loudspeaker ............................................................................................27
3.21 Cover & Bearing, camera rear..................................................................28
3.22 Magnet .....................................................................................................29
3.23 Cap RF (external antenna).......................................................................30
3.24 Co-brand inlay..........................................................................................31
4Label ....................................................................................................... 32
5Revision History .................................................................................... 33

K600/K608/V600 Working Instructions - mechanical
3/00021-1/FEA 209 544/94 A
Company Internal Sony Ericsson Mobile Communications AB
2(33)
1 Read this first!
After reading section 2 ‘Introduction’ and the first page of section 3 ‘Repair Actions’,
do as follows when a mechanical part needs to be replaced:
•Search for the part name on the contents page and go to the page number
where the instruction is found
•Disassemble the phone as far as needed by moving to the instructions stated as e.g.
Follow the Removal instructions of sections 3.1 – 3.6
•Carry out the actual repair action as described
•Assemble the phone by moving to the instructions stated as e.g.
Follow the Assembly instructions of sections 3.6 – 3.1 (pls. note the reverse order)
When watching the document off-line (after downloading
and extracting the ZIP-file), most of the Removal and
Assembly headings are blue-coloured and underlined.
By clicking on such a heading, a Flash Player window
opens, showing a video clip of the removal/assembly.
The flash movie can be controlled from the keyboard by
holding down the Ctrl-key and pressing another key as
follows:
- Start and Stop: Ctrl – Enter
- Rewind to start position: Ctrl – R
- Move one small step forward: Ctrl – right arrow
- Move one small step back: Ctrl – left arrow
If your computer is set up to show Flash movies in an
Internet Explorer window, the movie will most likely be full
size, resulting in poor picture quality.
To shrink the video window to its proper size, drag the
bottom right corner of the Internet Explorer window until
the movie is shown without blurs and edges, which occurs
when the movie window is approx. 12 x 9 cm (indicated by
the red frame in the adjacent picture).
However, it is recommended to have your computer set up
to have the Flash movies played by the Flash Player
application.
NOTE! Flash Player ver. 6 or later must be installed on the computer.
The Flash Player can be downloaded free of charge from www.macromedia.com.

K600/K608/V600 Working Instructions - mechanical
3/00021-1/FEA 209 544/94 A
Company Internal Sony Ericsson Mobile Communications AB
3(33)
2 Introduction
SPECIAL TOOLS
No new special tools are introduced but a few other
Sony Ericsson tools are required:
•NTZ 112 459 Torque screwdriver (or equivalent) set
to 20 Ncm ±6% and 11 Ncm ±2 Ncm
•NTZ 112 288 Torx bit no. 6 (for 20 Ncm)
•NTZ 112 1052 Phillips bit (for 11 Ncm)
•NTZ 112 521 Flexfilm assembly tool
•NTZ 112 302/2 Front opening tool
STANDARD TOOLS
The following tools have to be locally purchased:
•Dentist hook
•Blunt pair of tweezers
•Guitar pick
ESD EQUIPMENT
Protect the phone from ESD damages whenever it has been opened by using:
•ESD-gloves (cotton gloves)
•ESD-wristband
ADHESIVES
Use a dentist hook or a blunt pair of tweezers to remove old adhesives.
If necessary, clean the surface with isopropyl alcohol before attaching new adhesives.
CAUTIONS
•Keep all contact surfaces clean, no dirt or hand grease!
•Be careful when using tools like the dentist hook, tweezers, opening tools, guitar pick etc.
to avoid scratches or damages to the exterior and interior parts of the phone!
•Be careful not to damage the contact springs on parts like the microphone and vibrator!
•Remember to remove the protection foils on new parts such as the front case and
the LCD!
•Never touch the display glass!
•Use air blow equipment to keep the front window and display module dust free!

K600/K608/V600 Working Instructions - mechanical
3/00021-1/FEA 209 544/94 A
Company Internal Sony Ericsson Mobile Communications AB
4(33)
3 Repair actions
K600
K608

K600/K608/V600 Working Instructions - mechanical
3/00021-1/FEA 209 544/94 A
Company Internal Sony Ericsson Mobile Communications AB
5(33)
V600
PRECAUTIONARY ACTIONS
Press the On/Off-button to turn the phone off.
K600 & V600
K608

K600/K608/V600 Working Instructions - mechanical
3/00021-1/FEA 209 544/94 A
Company Internal Sony Ericsson Mobile Communications AB
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3.1 Battery Lid & Battery
REMOVAL
Push the two locking knobs downwards.
Gently fold up the battery lid and remove it.
Lift up the battery and remove it.

K600/K608/V600 Working Instructions - mechanical
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Company Internal Sony Ericsson Mobile Communications AB
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Battery Lid & Battery continued
ASSEMBLY
Put the battery in the battery compartment.
.
Attach the battery lid by starting at the side of the volume
keys and then fold it down.
Lock the lid with the two locking knobs.

K600/K608/V600 Working Instructions - mechanical
3/00021-1/FEA 209 544/94 A
Company Internal Sony Ericsson Mobile Communications AB
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3.2 Rear Case sub ass’y
REMOVAL
Follow the Removal Instructions of section 3.1
This picture shows the screw positions of K600 which
are the same for K608 and V600!
Remove the four screws using torx bit no. 6.
Removed screws cannot be used and must be scrapped!
Insert the guitar pick between the front case and the rear
case and release the rear case by sliding the guitar pick to
unsnap the snap hooks.
The USB cover might fall out during this procedure!
Do the same thing on the opposite side of the phone!
Gently lift the rear case up and remove it.

K600/K608/V600 Working Instructions - mechanical
3/00021-1/FEA 209 544/94 A
Company Internal Sony Ericsson Mobile Communications AB
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Rear case sub ass’y continued
ASSEMBLY
Position the rear case onto the front case and gently push
to make them snap together.
Tighten four new screws using 20 Ncm torque with torx bit
no. 6.
Follow the Assembly instructions of section 3.1

K600/K608/V600 Working Instructions - mechanical
3/00021-1/FEA 209 544/94 A
Company Internal Sony Ericsson Mobile Communications AB
10(33)
3.3 Front Case sub ass’y
REMOVAL
Follow the Removal instructions of sections 3.1–3.2
Press with the Front Opening Tool on the digit ‘2’ of the
keypad to release the PCB.
Separate the PCB from the front case.
ASSEMBLY
Make sure that all components inside the front case are
in their proper places!
Place the PCB into the side with the volume key first.
Gently push the PCB onto the front case to make them
snap together.
Follow the Assembly instructions of 3.2 - 3.1

K600/K608/V600 Working Instructions - mechanical
3/00021-1/FEA 209 544/94 A
Company Internal Sony Ericsson Mobile Communications AB
11(33)
3.4 Keypad
REMOVAL
Follow the Removal instructions of sections 3.1 – 3.3
Fold up the keypad and insert the Flexfilm Assembly Tool
as shown in the picture.
Release the joystick button by carefully bending upwards
and then removing the keypad including the joystick
button.
If required, remove the joystick button from the keypad.
ASSEMBLY
If required, first attach the joystick button to the keypad.
Attach the joystick button by carefully pressing it onto the
joystick switch and then fold down the keypad.
Follow the Assembly instructions of sections 3.3 – 3.1

K600/K608/V600 Working Instructions - mechanical
3/00021-1/FEA 209 544/94 A
Company Internal Sony Ericsson Mobile Communications AB
12(33)
3.5 Key Flex ass’y
REMOVAL
Follow the Removal instructions of sections 3.1 – 3.4
The side buttons of key flex are located as indicated by the
arrows and are attached with adhesives.
Use the dentist hook, or tweezers to release the side
buttons of the key flex.
.
The ZIF connector functions like this:
Carefully open the ZIF connector and gently remove the
key flex with the tweezers.

K600/K608/V600 Working Instructions - mechanical
3/00021-1/FEA 209 544/94 A
Company Internal Sony Ericsson Mobile Communications AB
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Key Flex ass’y continued
ASSEMBLY
The camera key switch is located as indicated by the
arrow.
Slide the camera key switch down into the two supports of
the frame.
Fold down the flex film over the frame and attach the two
side keys.
The ZIF Connector functions like this:
Use the Flexfilm Assembly Tool to connect the key flex
connector to the PCB.
Follow the Assembly instructions of sections 3.4 – 3.1

K600/K608/V600 Working Instructions - mechanical
3/00021-1/FEA 209 544/94 A
Company Internal Sony Ericsson Mobile Communications AB
14(33)
3.6 LCD
REMOVAL
Follow the Removal instructions of sections 3.1 – 3.5
There is a gap between the LCD and the frame which is
located as indicated by the arrow.
Put the dentist hook in this gap and raise the LCD from the
frame and turn it upside down.
Remove the protection sheet by using tweezers.
The protection sheet cannot be reused!
The ZIF connector functions like this:
Use the Flexfilm Assembly Tool to open the ZIF connector
of the LCD on the PCB and then remove the LCD.

K600/K608/V600 Working Instructions - mechanical
3/00021-1/FEA 209 544/94 A
Company Internal Sony Ericsson Mobile Communications AB
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LCD continued
ASSEMBLY
The ZIF connector functions like this:
.
Gently slide the flex film into the ZIF connector and close
the ZIF Connector using the Flexfilm Assembly Tool.
Attach a new protection sheet using the Flexfilm Assembly
Tool.
Turn the LCD and press it gently into its frame.
Follow the Assembly instructions of sections 3.5 – 3.1

K600/K608/V600 Working Instructions - mechanical
3/00021-1/FEA 209 544/94 A
Company Internal Sony Ericsson Mobile Communications AB
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3.7 Receiver
REMOVAL
Follow the Removal instructions of sections 3.1 – 3.6
Disconnect the receiver connector by using the dentist
hook.
Place the dentist hook as shown in the picture and remove
the receiver.
ASSEMBLY
Connect the receiver connector to the PCB.
Gently press the receiver into the frame cavity.
Follow the Assembly instructions of sections 3.6 – 3.1

K600/K608/V600 Working Instructions - mechanical
3/00021-1/FEA 209 544/94 A
Company Internal Sony Ericsson Mobile Communications AB
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3.8 Frame & Camera Front
REMOVAL
Follow the Removal instructions of sections 3.1 – 3.7
Remove the three screws using the Phillips bit.
Removed screws cannot be reused and must be
scrapped!
.
Insert the Front Opening Tool into the gap between the
BTB connector of the camera front and the PCB.
Disconnect the BTB connector by pushing the Front
Opening Tool upwards.
.
Release the frame by unsnapping four snap hooks,
where this picture shows the 1st snap hook.
2nd snap hook.

K600/K608/V600 Working Instructions - mechanical
3/00021-1/FEA 209 544/94 A
Company Internal Sony Ericsson Mobile Communications AB
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Frame & Camera Front continued
3rd snap hook.
4th snap hook.
Remove the frame and release the camera front from the
frame.
ASSEMBLY
Use the Flex Film Assembly Tool or your fingers to
connect the BTB connector of the camera front.
Place the frame on the PCB and make sure that the
camera front is in correct position on the frame.
Use your fingers to snap the frame to the PCB.
Tighten three new screws using 11 Ncm torque with the
Phillips bit.
Follow the Assembly instructions of sections 3.7 – 3.1

K600/K608/V600 Working Instructions - mechanical
3/00021-1/FEA 209 544/94 A
Company Internal Sony Ericsson Mobile Communications AB
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3.9 Antenna Frame ass’y
REMOVAL
Follow the Removal instructions of sections 3.1 – 3.8
Release the antenna frame by unsnapping the three snap
hooks and then turn the antenna frame upside down.
. The ZIF connector functions like this:
Use a dentist hook to open the ZIF connector and remove
the antenna frame.
ASSEMBLY
Open the ZIF connector, insert the flex film and close the
connector using the Flexfilm Assembly Tool.
Turn the antenna frame to its normal position and use your
fingers to snap the three hooks of the antenna frame to the
PCB.
Follow the Assembly instructions of sections 3.8 – 3.1

K600/K608/V600 Working Instructions - mechanical
3/00021-1/FEA 209 544/94 A
Company Internal Sony Ericsson Mobile Communications AB
20(33)
3.10 Flash Light
REMOVAL
Follow the Removal instructions of sections 3.1 – 3.9
.
If the flash light packing is damaged, remove the packing
from the flash light using tweezers.
The packing cannot be reused.
Slightly press on the edge of the antenna frame and
simultaneously press on the top of flash light to remove it.
ASSEMBLY
Put the flash light into the antenna frame and gently push
the flash light until it snaps into the antenna frame.
If a new packing is required, attach a new one by using
tweezers.
Follow the Assembly instructions of sections 3.9 – 3.1