Sony hcd-gn1000d User manual

HCD-GN1000D
E Model
SERVICE MANUAL
MINI HI-FI COMPONENT SYSTEM
Sony Corporation
Home Audio Division
Published by SonyTechno Create Corporation
9-887-254-01
2006E02-1
© 2006.05
SPECIFICATIONS
Ver.1.0 2006.05
– Continued on next page –
•HCD-GN1000D is the Amplifier,
DVD player, tape deck and tuner
section in MHC-GN1000D.
DVD Model Name Using Similar Mechanism HCD-GNV111D
DVD Mechanism Type CDM74HF-DVBU101
Section Optical Pick-up Name KHM-310CAB/C2NP
TAPE Model Name Using Similar Mechanism NEW
Section Tape Transport Mechanism Type CWN42RR603
Amplifier section
The following are measured at AC 120, 127, 220,
240V 50/60 Hz
DIN power output (rated): 125 W + 125 W
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
Front speaker: 170 W + 170 W
(6 ohms at 1 kHz, 10%
THD)
Center speaker: 70 W
(6 ohms at 1 kHz, 10%
THD)
Surround speaker: 70 W + 70 W
(6 ohms at 1 kHz, 10%
THD)
Subwoofer: 210 W (8 ohms at 100 Hz,
10% THD)
Inputs
VIDEO INPUT (phono jacks): VIDEO: 1 Vp-p, 75 ohms
AUDIO L/R: Voltage
250 mV, impedance 47
kilohms
TV/SATAUDIO IN L/R (phono jacks):
Voltage 250 mV/450 mV,
impedance 47 kilohms
MIC 1 or 2 (phone jack): Sensitivity 1 mV,
impedance 10 kilohms
Outputs
AUDIO OUT (phono jacks): Voltage 250 mV,
impedance 1 kilohm
VIDEO OUT (phono jack): Max. output level 1 Vp-p,
unbalanced, Sync.
negative load impedance
75 ohms
COMPONENT VIDEO OUT: Y: 1 Vp-p, 75 ohms
PB/CB: 0.7 Vp-p, 75 ohms
PR/CR: 0.7 Vp-p, 75 ohms
S VIDEO OUT (4-pin/mini-DIN jack):
Y: 1 Vp-p, unbalanced,
Sync. negative
C: 0.286 Vp-p, load
impedance 75 ohms
PHONES (stereo mini jack): accepts headphones of
8 ohms or more
FRONT SPEAKER: Use only the supplied
speakers
SURR SPEAKER: Use only the supplied
speakers
CENTER SPEAKER: Use only the supplied
speaker
SUBWOOFER OUT: Use only the supplied
subwoofer
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
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2
HCD-GN1000D
Disc player section
System Compact disc and digital
audio and video system
Laser Semiconductor laser
(DVD: λ= 650 nm,
CD: λ= 790 nm)
Emission duration:
continuous
Frequency response DVD (PCM 48 kHz):
2 Hz – 22 kHz (±1dB)
CD: 2 Hz – 20 kHz
(±0.5 dB)
Video color system format NTSC and PAL
Tape deck section
Recording system 4-track 2-channel stereo
Frequency response 50 – 13,000 Hz (±3 dB),
using Sony TYPE I tape
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range 87.5 – 108.0 MHz
(50 kHz step)
Antenna FM lead antenna
Antenna terminals 75 ohms unbalanced
Intermediate frequency 10.7 MHz
AM tuner section
Tuning range
Saudi Arabian model: 531– 1,602 kHz
(with the interval set at 9 kHz)
Other models: 531 – 1,602 kHz
(with the interval set at 9 kHz)
530 – 1,710 kHz
(with the interval set at 10 kHz)
Antenna AM loop antenna
Antenna terminals External antenna terminal
Intermediate frequency 450 kHz
General
Power requirements
Saudi Arabian model: 120 – 127 V, 220 V or
230 – 240 VAC, 50/60 Hz
Adjustable with voltage
selector
Thai model: 220 VAC, 50/60 Hz
Other models: 120 V, 220 V or
230 – 240 VAC, 50/60 Hz
Adjustable with voltage
selector
Power consumption 345 W
Dimensions (w/h/d) (Approx.) 281 ×362 ×404.5 mm
Mass (Approx.) 16.0 kg
Design and specifications are subject to change without notice.
(When letters/numbers appear in the
display)
When the self-diagnosis function is activated to
prevent the system from malfunctioning, a
5-character service number (e.g. C 13 50) with a
combination of a letter and 4 digits appears on
the TV screen and the front panel display. In this
case, check the following table.
Whendisplayingtheversion numberon the
TV screen
When you turn on the system, the version
number [VER.X.XX] (X is a number) may
appear on the TV screen. Although this is not a
malfunction and for Sony service use only,
normal system operation will not be possible.
Turn off the system, and then turn on the system
again to operate.
Self-diagnosis Function
First 3
charactersof
the service
number
Cause and corrective action
C 13 This disc is dirty.
Clean the disc with a soft cloth
(page 87).
C 31 The disc is not inserted correctly.
Restart the system, then re-insert
the disc correctly.
E XX
(XX is a
number)
To prevent a malfunction, the system
has performed the self-diagnosis
function.
Contact your nearest Sony dealer or
local authorized Sony service
facility and give the 5-character
service number.
Example: E 61 10
VER.X.XX
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
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3
HCD-GN1000D
1. SERVICING NOTES ................................................ 4
2. GENERAL ................................................................... 5
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 7
3-2. Case ................................................................................. 8
3-3. Loading Panel.................................................................. 8
3-4. Tuner Pack ....................................................................... 9
3-5. DVD Mechanism Deck ................................................... 9
3-6. Front Panel Assy.............................................................. 10
3-7. Tape Mechanism Deck, MIC Board................................ 10
3-8. CD-SW Board, Panel Board............................................ 11
3-9. FUNCTION Board, JOG Board ...................................... 11
3-10. KARAOKE Board, VIDEO Board, DMB15 Board........ 12
3-11. Back Panel ....................................................................... 12
3-12. PRIMARY Board, EFFECTOR Board............................ 13
3-13. PowerAMP PC Board Assy, MAIN Board..................... 13
3-14. SURROUND Board, PA Board ....................................... 14
3-15. Power Transformer (T1200) ........................................... 14
3-16. DRIVER Board, SW Board............................................. 15
3-17. DVD Assy........................................................................ 15
3-18. Optical Pick-up................................................................ 16
3-19. SENSOR Board ............................................................... 16
3-20. MOTOR (TB) Board ....................................................... 17
3-21. MOTOR (LD) Board....................................................... 17
4. TEST MODE ............................................................... 18
5. MECHANICAL ADJUSTMENTS......................... 23
6. ELECTRICAL ADJUSTMENTS .......................... 23
TABLE OF CONTENTS
7. DIAGRAMS .......................................................... 25
7-1. Block Diagram – RF Section –....................................... 27
7-2. Block Diagram – Video Section – ................................... 28
7-3. Block Diagram – Tape/Tuner Section – .......................... 29
7-4. Block Diagram – Main Section – .................................... 30
7-5. Block Diagram – AMP Section – .................................... 31
7-6. Block Diagram – Display/Power Section –..................... 32
7-7. Printed Wiring Board – DMB15 Board (SideA) – ......... 33
7-8. Printed Wiring Board – DMB15 Board (Side B) – ........ 34
7-9. Schematic Diagram – DMB15 Board (1/4) –................ 35
7-10. Schematic Diagram – DMB15 Board (2/4) –................ 36
7-11. Schematic Diagram – DMB15 Board (3/4) –................ 37
7-12. Schematic Diagram – DMB15 Board (4/4) –................ 38
7-13. Printed Wiring Boards – CD Mechanism Boards – ....... 39
7-14. Schematic Diagram – CD Mechanism Boards – ........... 40
7-15. Printed Wiring Board – MAIN Board – .......................... 41
7-16. Schematic Diagram – MAIN Board (1/5) – ................... 42
7-17. Schematic Diagram – MAIN Board (2/5) – ................... 43
7-18. Schematic Diagram – MAIN Board (3/5) – ................... 44
7-19. Schematic Diagram – MAIN Board (4/5) – ................... 45
7-20. Schematic Diagram – MAIN Board (5/5) – ................... 46
7-21. Printed Wiring Board – PANEL Board – ........................ 47
7-22. Schematic Diagram – PANEL Board – .......................... 48
7-23. Printed Wiring Boards – CD-SW, JOG, FUNCTION
And MIC Boards – .......................................................... 49
7-24. Schematic Diagram – CD-SW, JOG, FUNCTION
And MIC Boards – .......................................................... 50
7-25. Printed Wiring Board – PA Board – ................................ 51
7-26. Schematic Diagram – PA Board – .................................. 52
7-27. Printed Wiring Board – SURROUND Board –............... 53
7-28. Schematic Diagram – SURROUND Board (1/2) –........ 54
7-29. Schematic Diagram – SURROUND Board (2/2) – ....... 55
7-30. Printed Wiring Board – EFFECTOR Board – ................. 56
7-31. Schematic Diagram – EFFECTOR Board –................... 57
7-32. Printed Wiring Board – VIDEO Board – ........................ 58
7-33. Schematic Diagram – VIDEO Board – .......................... 59
7-34. Printed Wiring Boards – Power Section –....................... 60
7-35. Schematic Diagram – Power Section – .......................... 61
7-36. Printed Wiring Board – KARAOKE Board – ................. 62
7-37. Schematic Diagram – KARAOKE Board – ................... 62
7-38. IC Pin Function Description............................................ 65
8. EXPLODEDVIEWS
8-1. Case, Back Panel Section ................................................ 75
8-2. Front Panel Section-1 ...................................................... 76
8-3. Front Panel Section-2 ...................................................... 77
8-4. Chassis Section................................................................ 78
8-5. DVD Mechanism Section-1 (CDM74HF-DVBU101).... 79
8-6. DVD Mechanism Section-2 (CDM74HF-DVBU101).... 80
9. ELECTRICAL PARTS LIST .................................. 81
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
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4
HCD-GN1000D SECTION 1
SERVICING NOTES
NOTES ON HANDLINGTHE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carryoutthe “Scurve check” in“CD section adjustment”and check
that the S curve waveform is output several times.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
•MODEL IDENTIFICATION
– Back Panel –
MODEL PART No.
E2 model 2-661-760-4[]
E3,E15 models 2-672-142-2[]
EA model 2-686-972-0[]
E12 model 2-686-973-0[]
MY,SP models 2-686-974-0[]
TH model 2-686-975-0[]
PH model 2-686-976-0[]
Notes on chip component replacement
•Never reuse a disconnected chip component.
•Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of soldering iron around 270˚C
during repairing.
•Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0OR DOTTED LINEWITH
MARK 0ON THE SCHEMATIC DIAGRAMS AND INTHE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
PART No.
•Abbreviation
E2 : 120VAC Area in E model
E3 : 240VAC Area in E model
E12 : 220V-240V AC Area in E model
E15 : Iran model
EA : Saudi Arabia model
MY : Malaysia model
PH : Philippines model
SP : Singapore model
TH : Thai model
: LEAD FREE MARK
Unleaded solder has the following characteristics.
•Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
•Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
•Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
This appliance is classified as
a CLASS 1 LASER product.
This label is located on the rear
exterior.
NOTE ON REPLACEMENT OF DMB15 BOARD
New part of EEPROM (IC103) on the DMB15 board can not be
used. Therefore, if the mounted DMB15 board (A-1174-274-A or
A-1193-178-A or A-1193-183-A or A-1193-188-A) is replaced,
exchange new EEPROM with that used before the replacement.
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
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5
HCD-GN1000D
SECTION 2
GENERAL This section is extracted
from instruction manual.
LOCATINGTHE CONTROLS
Unit
AMP MENU e;
CD SYNC q;
Deck A ea
Deck B qk
DELAY wl
DIRECTION ql
DISC 1 ~ 3 ts
Disc tray 8
DISPLAY 2
Display 6
DVD ej
ECHO LEVEL ws
ENTER wa
EQ BAND w;
EX-CHANGE/DISC SKIP t;
FLANGER 3
GROOVE qh
ILLUMINATION 1
IR Receptor ek
MASTER VOLUME wf
MIC 1/2 (jack) wg
MIC 1/2 LEVEL wd
OPERATION DIAL ta
PHONES (jack) wj
Power illuminator 5
PRESET +/- qf
PROGRESSIVE 7
REC PAUSE/START 9
SOUND FIELD 4
SOUND FLASH wk
TAPE A/B eg
TUNER/BAND eh
TUNING +/- qg
?/1 (on/standby) el
ZOPEN/CLOSE rl
nN (play) qa
.> (gobackward/forward)
qf
mM (rewind/fast
forward) qg
X(pause) qs
x(stop) qd
A Z(Eject A) es
B Z(Eject B) qj
ALPHABETICAL ORDER
A - D
E - L
M - R
S - Z
SYMBOLS
TV/SAT ef
VIDEO INPUT (jacks) wh
VIDEO ed
Top Panel
Front Panel
1234 5678
9
q;
qa
qs
qd
qf
qg
qh
qj
qk
w
a
w;
ql
w
s
w
d
w
f
w
g
w
h
w
j
e;
wl
wk
ea
es
ed
ef
eg
eh
ej
ek
el
tsta t;rl
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
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6
HCD-GN1000D
1Press ?/1 to turn on the system.
2Press TIMER MENU.
The hour indication flashes in the display.
3Press V or v repeatedly to set the
hour.
4Press ENTER.
The minute indication flashes in the
display.
5Press V or v repeatedly to set the
minute.
6Press ENTER.
The clock starts functioning.
To adjust the clock
1Press TIMER MENU.
“PLAY SET?” flashes in the display.
2Press V or v repeatedly to select “CLOCK
SET?”, then press ENTER.
The hour indication flashes in the display.
3Do the same procedures as step 3 to 6
above.
Notes
The clock settings are canceled when you disconnect
the power cord or if a power failure occurs.
You cannot set the clock in Power Saving Mode
Setting the clock
Remote control
ADVANCE wf
ALBUM +/- qa
ANGLE q;
AUDIO 8
CLEAR wk
DISC SKIP 3
DISPLAY ed
ENTER wh
FM MODE 7
FUNCTION +/- 4
KARAOKE MODE ea
KARAOKE PON e;
KEY CONTROL #/2 es
MENU qs
Numeric Buttons
1)
wl
PICTURE NAVI 6
PRESET + qh
PRESET - wd
REPEAT 7
REPLAY wf
SCORE 5
SLEEP eg
SLOW qj
SLOW ws
SOUND FIELD qd
STEP C wf
SUBTITLE 9
THEATRE SYNC 1
TIMER MENU eh
TIME/TEXT ef
TOP MENU wj
TUNING + qj
TUNING - ws
TV w;
TV CH + qh
TV CH - wd
TV/VIDEO eg
TV VOL +/-
1)
qf
TV &/1
(on/standby) 2
VOLUME +/-
1)
qf
?/1 (on/standby) 2
x(stop) qk
X(pause) ql
H
1)
(play) wa
>(go forward) qh
.(go backward) wd
M(fast forward) qj
m(rewind) ws
V/v/B/bwh
10/0 wl
-/-- wk
ORETURN wg
DISPLAY qg
c STEP wf
1)
Thenumericbutton5,TVVOL
+, VOLUME + and H
buttons have a tactile dot. Use
the tactile dot as a reference
when operating the system.
ALPHABETICAL ORDER
A - L
M - S
T - Z
NUMBERS AND SYMBOLS
7
5
q;
qh
qj
qk
ql
wa
wd
wf
wh
wj
wk
wl
ea
es
edef
eg
eh
e;
qg
qf
qs
qa
9
8
6
4
3
1
2
w;
ws
wg
qd
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
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7
HCD-GN1000D
SECTION 3
DISASSEMBLY
Note:
• This set can be disassembled in the order shown below.
3-1. DISASSEMBLY FLOW
3-2. CASE
(Page 8)
3-3. LOADING PANEL
(Page 8)
3-4.TUNER PACK
(Page 9)
3-15. POWER TRANSFORMER
(T1200)
(Page 14)
3-13. POWER AMP PC BOARD ASSY,
MAIN BOARD
(Page 13)
3-5. DVD MECHANISM DECK
(Page 9)
3-16. DRIVER BOARD,
SW BOARD
(Page 15)
3-12. PRIMARY BOARD
EFFECTOR BOARD
(Page 13)
3-20. MOTOR (TB) BOARD
(Page 17)
3-21. MOTOR (LD) BOARD
(Page 17)
3-19. SENSOR BOARD
(Page 16)
3-14. SURROUND BOARD,
PA BOARD
(Page 14)
3-9. FUNCTION BOARD,
JOG BOARD
(Page 11)
3-6. FRONT PANEL ASSY
(Page 10)
3-8. CD-SW BOARD,
PANEL BOARD
(Page 11)
3-7.TAPE MECHANISM DECK,
MIC BOARD
(Page 10)
3-11. BACK PANEL
(Page 12)
3-10. KARAOKE BOARD,
VIDEO BOARD,
DMB15 BOARD,
(Page 12)
3-17. DVD ASSY
(Page 15)
3-18. OPTICAL PICK-UP
(Page 16)
SET
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
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8
HCD-GN1000D
3-2. CASE
3-3. LOADING PANEL
1 two screws
(case 3 TP2)
(3
× 8)
2 screw (case 3 TP2
)
(3 × 12)
5 two screws
(+BVTP 3
× 12)
8
3
two screws
(case 3 TP2)
(3 × 8)
4 screw
(case 3 TP2)
(3 × 12)
7 three screws
(+BVTP 3 × 8)
6 two screws
(+BVTP 3 × 12)
9 CASE
DVD mechanism deck (CDM74HF-DVBU101)
1 Turn the pulley to the arrow direction.
Front side
Pulley
2 Pull out disc tray.
3
4
loading panel
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
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9
HCD-GN1000D
3-4. TUNER PACK
3-5. DVD MECHANISM DECK
1 two screws
(+BVTP 3
× 8)
2 wire (flat type)
(CN1)
3 tuner pack
6 DVD mechanism deck
7 wire (flat type)
(CN701)
8 wire (flat type)
(CN521)
3 three screws
(+BVTP 3
× 10)
1 three screws
(+BVTP 3
× 10)
2 screw
(+BVTP 3
× 10)
0 wire (flat type)
(CN520)
qa connector
(CN401)
9 connector
(CN505)
qs connector
(CN800)
4 screw
(+BVTP 3
× 10)
5 screw
(+BVTP 3
× 10)
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
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10
HCD-GN1000D
3-6. FRONT PANEL ASSY
3-7. TAPE MECHANISM DECK, MIC BOARD
3 three screws
(+BVTP 3
× 10)
2 three screws
(+BVTP 3
× 10)
1 screw
(+BV3 (3-CR))
lug
4 front panel assy
5 connector
(CN100)
6 wire (flat type)
(CN508)
7 wire (flat type)
(CN509)
8 connector
(CN504)
9 connector
(CN1102)
0 connector
(CN503)
qa connector
(CN1100)
1 three screws
(+BVTP2.6 (3CR))
2 two screws
(+BVTP2.6 (3CR)
)
3 tape mechanism deck
4 three screws
(+BVTP2.6 (3CR))
5 bracket (MIC)
7 MIC board
6 knob (MIC)
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