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Sony TA-EX880 User manual

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MICROFILM
SERVICE MANUAL
INTEGRATED STEREO AMPLIFIER
AEP Model
UK Model
TA-EX880
E Model
Tourist Model
TA-MS717
SPECIFICATIONS
TA-EX880/MS717
TA-EX880/MS717 aretheamplifiersection
in DHC-EX880MD/MD717. Photo: TA-MS717
– 2 –
TABLE OF CONTENTS
1. SERVICING NOTES ................................................ 2
2. GENERAL ................................................................... 3
3. DISASSEMBLY ......................................................... 4
4. DIAGRAMS
4-1. Printed Wiring Boards – MAIN/POWER Section – ..... 7
4-2. Schematic Diagram – MAIN/POWER Section –........... 9
4-3. Schematic Diagram – PANEL Section –....................... 12
4-4. Printed Wiring Boards – PANEL Section – .................. 15
4-5. IC Pin Function Description ........................................... 17
5. EXPLODED VIEWS................................................ 19
6. ELECTRICAL PARTS LIST ............................... 21
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK !OR DOTTED
LINE WITH MARK !ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
SECTION 1
SERVICING NOTES
POWER ON/OFF CONTROL
• As the power on/off control is made by the Tuner Unit (ST-
EX880/MS717), the POWER switch is not provided to this set.
Accordingly, for servicing, connect the set to the Tuner Unit
(ST-EX880/MS717). (Fig. 1)
(If the Tuner Unit (ST-EX880/MS717) is not available, connect
a power cord directly to this set. (Fig. 2)
Also, if the set is not connected to the Tuner Unit (ST-EX880/
MS717), to enter the TEST mode (LED CHECK mode), press
FUNCTION vbutton and [SOURCEDIRECT] button simul-
taneously two times.
When each button is pressed, the LED associated with each but-
ton lights up.
Connection:
Set Tuner Unit
(ST-EX880/
MS717)
AC IN
Connector cable
(17P)
AC IN
terminal
Power cord attached to this set
SYSTEM CONTROL
terminal
Fig. 1
Fig. 2
Set
AC IN
Power cord
4-995-104-1
π
: AEP, UK
4-995-104-2
π
: Hong Kong, Singapore, Malaysia
4-995-104-3
π
:Tourist
MODEL IDENTIFICATION
– Back panel –
– 3 –
SECTION 2
GENERAL
• LOCATION OF CONTROLS
– Front Panel –
1TREBLE control knob
2DBFB button, LOW/HIGH indicator
3FUNCTION (TUNER, CD, MD, TAPE, CS/BS, LD/DVD,
VIDEO) indicator (TA-MS717)
FUNCTION (TUNER, CD, MD, TAPE, VIDEO1, VIDEO2,
VIDEO3) indicator (TA-EX880)
4VOLUME control knob
5BALANCE control knob
6PNONES jack
7–20dB MUTING button and indicator
8FUNCTION >/.button
9SOURCE DIRECT button and indicator
0BASS control knob
1TUNER IN jack
2MD IN/OUT jack
3CS/BS IN jack (TA-MS717)
VIDEO1 IN jack (TA-EX880)
4VIDEO IN jack (TA-MS717)
VIDEO3 IN jack (TA-EX880)
5SPEAKER terminal
6Power cord
7SYSTEM CONTROL terminal
8LD/DVD IN jack (TA-MS717)
VIDEO2 IN jack (TA-EX880)
9TAPE IN/OUT jack
0CD IN jack
– Rear Panel –
– 4 –
Note: Follow the disassembly procedure in the numerical order given.
SECTION 3
DISASSEMBLY
CASE, FRONT PANEL ASS’Y
CONNECTOR BOARD
1
screw
(BVTT3
×
6)
2
two crews
(case 3 TP2
)
2
two screws
(case 3 TP2)
3
case
5
two screws
(BV3
×
10)
7
three screws
(BV3
×
10)
8
claw
8
two claws
6
two legs (F)
4
connector
(CN504)
9
front panel ass’y
8
two claws
2
Remove the
connector (CN553)
to direction of arrow
A
.
3
Remove the
connector (CN554)
to direction of arrow
B
.
4
Remove the
connector board
to direction of arrow
C
.
1
connector (CN501)
B
C

A
– 5 –
MAIN BOARD
BACK PANEL
4
claw
1
connector
(CN911)
1
connector
(CN601)
5
Remove the back
panel to direction
of arrow
A
.
3
screw
(BV3
×
8)
2
five screws
(BV3
×
10)
2
three screws
(BV3
×
10)
A
3
Remove the main board
to direction of arrow
A
.
1
two screws
(BV3
×
16)
2
four screws
(BVTT3
×
6)
A
– 6 –
SECTION 4
DIAGRAMS
• Circuit Boards Location
SECONDARY board
PANEL board
VOL board
MAIN board
SW board
CONNECTOR board
PRIMARY board
Note on Printed Wiring Boards:
•X: parts extracted from the component side.
• Semiconductor
Location
Ref.No. Location
D301 H-4
D302 H-4
D315 J-5
D351 E-4
D352 E-4
D365 J-5
D702 E-5
D801 E-2
D802 E-2
D803 E-2
D804 F-2
D808 E-13
D809 I-4
D810 I-3
D813 E-2
D818 E-14
D819 I-4
D820 I-3
IC301 F-5
IC501 C-2
IC502 C-1
IC503 C-2
IC504 J-2
IC505 C-1
IC701 J-3
IC802 H-3
Q301 H-4
Q302 I-5
Q303 I-5
Q351 E-4
Q501 J-2
Q502 J-2
Q503 J-1
Q504 J-3
Q554 J-3
Q809 I-3
Q819 I-3
– 17 –
4-5. IC PIN FUNCTION DESCRIPTION
•PANEL BOARD IC101 µPD78082GB-A293BSMTX (SYSTEM CONTROLLER)
Pin No. Pin Name I/O Function
1 to 3 — I Not used (fixed at “L”)
4 DESTINATION I Input terminal for the destination setting (fixed at “L”)
5 AC3 VOL I Detection input of the VOLUME (RV204) position “L”: minimum, “H”: maximum
6 — I Not used (fixed at “L”)
7 FUNCTION/C O Function select signal output terminal (C) *1
8 FUNCTION/B O Function select signal output terminal (B) *1
9 FUNCTION/A O Function select signal output terminal (A) *1
10, 11 — I Not used (fixed at “L”)
12 to 15 DATA 0 to
DATA 3 I/O Two-way data bus with the system control bus
16 LED-CLK O Serial data transfer clock signal output to the LED driver (IC102)
17 VSS — Ground terminal
18 LED-DATA O Serial data output to the LED driver (IC102)
19 LED-LATCH O Serial data latch pulse output to the LED driver (IC102)
20 LED-RESET O Reset signal output to the LED driver (IC102) “H”: reset
21 LINE-MUTE O Line muting on/off control signal output terminal “L”: line muting on
22 DIRECT O Source direct function on/off control signal output terminal “H”: source direct on
23 GND — Ground terminal
24 DBFB-SW O DBFB function on/off control signal output terminal “L”: DBFB on
25 DBFB-LEVEL O DBFB sensibility selection signal output terminal “L”: DBFB high, “H”: DBFB low
26 MUTE–20dB O Attenuator control (–20 dB) signal output terminal “L”: attenuate (–20 dB) on
27 VOL-LOUD O Motor control signal output to the volume control motor driver (IC104) “H” active
28 VOL-WEAK O Motor control signal output to the volume control motor driver (IC104) “H” active
29 AC3 O Dolby surround (AC-3) system control output terminal “L” active
30 AC-CUT I AC off detection signal input terminal “L”: AC off
31 Y-BUS-CLK I/O Bus data transfer/reading clock signal in/out terminal for the system control bus
32 Y-BUS-BUSY I/O Busy signal in/out terminal for the system control bus
33 — I Not used (fixed at “L”)
34 GND — Ground terminal
35 RESET I System reset signal input from the reset signal generator (IC103) “L”: reset
For several hundreds msec. after the power supply rises, “L” is input, then it changes to “H”
36 GND — Ground terminal
37 X2 O Main system clock output terminal (5 MHz)
38 X1 I Main system clock input terminal (5 MHz)
39 VDD — Power supply terminal (+5V)
40 AVDD — Power supply terminal (+5V) (for A/D converter)
41 AVREF I Reference voltage (+5V) input terminal (for A/D converter)
42 GND — Ground terminal
43 KEY 1 I Key input terminal (A/D input) (S101 and S102) FUNCTION >, FUNCTION .keys input
44 KEY 2 I Key input terminal (A/D input) (S103 to S105)
–20dB MUTING, SOURCE DIRECT, DBFB keys input
*1 Function select control
Function
Terminal
FUNCTION/A (pin 9)“H” “L” “L” “H” “L” “H” “H”
FUNCTION/B (pin 8)“L” “H” “L” “H” “H” “H” “L”
FUNCTION/C (pin 7)“L” “L” “H” “H” “H” “L” “H”
( ): TA-MS717
TUNER CD MD TAPE VIDEO 1
(CS/BS) VIDEO 2
(LD/DVD) VIDEO 3
(VIDEO)
– 18 –
• IC Block Diagrams
IC102 M66310FP (PANEL BOARD)
IC104 BA6208 (VOL BOARD) IC202, 203 BA3129 (PANEL BOARD)
IC701 µPC1237HA (MAIN BOARD)
24
0
DR
CK
23
0
DR
CK
22
0
DR
CK
21
0
DR
CK
20
0
DR
CK
19
0
DR
CK
18
0
DR
CK
17
0
DR
CK
16
0
DR
CK
15
0
DR
CK
14
0
DR
CK
13
4 5 6 7 8 9 10 11 12
0
DR
CK
1
DR
CK 1
DR
CK 1
DR
CK 1
DR
CK 1
DR
CK 1
DR
CK 1
DR
CK 1
DR
CK 1
DR
CK 1
DR
CK 1
DR
CK 1
DR
CK
D
1R
CK D
1
00
R
CK
DR
CK DR
CK
1 2 3
D
1R
CK D
1
00
R
CK
DR
CK DR
CK
QC
QD
QE
QF
QG
QH
QI
QJ
QK
QL
QM
QN
QA
QB
VCC
D
ATA
OE
LT
RST
CLK
GND
SQP
QO
QP
1 2 3 4 5 6 7 89
NC
OUTPUT 2
Vcc
GND
NC
INPUT 2
INPUT 1
NC
MOTOR
DRIVE
MOTOR
DRIVE
REG
SWITCH
SWITCH
OUTPUT1
8
+
–
+
–
+
–
+
–
1
2
3
4
5
9
10
14
13
12
11
6
7
+IN2A
–IN2A
+IN2B
–IN2B
OUT2
SW2
VCC
VEE
SW1
OUT1
–IN1B
+IN1B
–IN1A
+IN1A
1 2 3 4 5 6 7 8
OVER LOAD DET
F/F
OFFSET DET
LATCH/
AUTORESET
V
CC
ON
MUTE
AC OFF
DET
V
CC
– 19 –
SECTION 5
EXPLODED VIEWS
The components identified by
mark !or dotted line with mark
!are critical for safety.
Replace only with part number
specified.
• Items marked “*” are not stocked since they
are seldom required for routine service. Some
delay should be anticipated when ordering
these items.
• The mechanical parts with no reference num-
ber in the exploded views are not supplied.
• Hardware (# mark) list and accessories and
packing materials are given in the last of the
electrical parts list.
NOTE:
• -XX and -X mean standardized parts, so they
may have some difference from the original
one.
• Color Indication of Appearance Parts
Example:
KNOB, BALANCE (WHITE) . . . (RED)
↑↑
Parts Color Cabinet's Color
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
(1) CASE, FRONT PANEL SECTION
• Abbreviation
HK : Hong Kong
JE : Tourist
1 4-995-103-01 KNOB (BAL)
2 X-4949-031-1 KNOB (VOL) ASSY
3 4-995-102-01 KNOB (TONE)
4 X-4949-860-1 PANEL ASSY, FRONT (EX880)
4 X-4949-030-1 PANEL ASSY, FRONT (MS717)
5 4-962-708-01 EMBLEM (4-A), SONY
*6 A-4407-860-A PANEL BOARD, COMPLETE (EX880)
*6 A-4407-863-A PANEL BOARD, COMPLETE (MS717)
*7 1-667-613-11 VOL BOARD
8 4-951-620-01 SCREW (2.6X8), +BVTP
9 3-363-099-01 SCREW (CASE 3 TP2)
10 4-978-245-11 CASE
11 4-977-699-11 LEG (F)
1
2
3
4
5
6
7
8
8
9
9
10
11
#1
#1
#2
supplied with RV203
SP : Singapore
MY : Malaysia
– 20 –
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
(2) CHASSIS SECTION
The components identified by mark !or dotted
line with mark !are critical for safety.
Replace only with part number specified.
*51 1-667-605-11 SECONDARY BOARD
*52 1-667-603-11 PRIMARY BOARD
*53 1-667-614-11 CONNECTOR BOARD
*54 A-4407-861-A MAIN BOARD, COMPLETE (EX880)
*54 A-4407-864-A MAIN BOARD, COMPLETE (MS717)
55 3-703-244-00 BUSHING (2104), CORD (EXCEPT JE)
*55 3-703-571-11 BUSHING (S) (4516), CORD (JE)
!56 1-765-100-11 CORD, POWER (JE)
!56 1-783-499-11 CORD, POWER (EXCEPT JE)
*57 4-949-235-01 HOOK
*58 4-995-104-11 PANEL, BACK (EX880)
*58 4-995-104-21 PANEL, BACK (MS717: HK, SP, MY)
*58 4-995-104-31 PANEL, BACK (MS717: JE)
59 4-965-822-01 FOOT
60 4-992-237-01 CAP (PJ)
*61 1-667-612-11 SW BOARD
!T901 1-431-301-11 TRANSFORMER, POWER (EX880)
!T901 1-431-836-11 TRANSFORMER, POWER (MS717)
not supplied
not supplied
not supplied
#1
#1
#1#1
#2
T901
#2
#3
#4
51
52
53 54
55 56
57
58
59
60
56
61
EXCEPT JE
JE