Sony PEGA-CC5 User manual

SERVICE MANUAL
CAR CRADLE
US Model
SPECIFICATIONS
PEGA-CC5
Ver 1.1 2003.09
9-877-462-02 Sony Corporation
2003I05-1 e Vehicle Company
C2003.09 Published by Sony Engineering Corporation
The PEGA-CC5 is composed of the following models.
Cradle unit PEGA-CC5
DC/DC converter unit XA-DC5
Remote commander RM-X136
GPS antenna VCA-36
ALL
Operating temperature 5 ºC to 35 ºC
(41 ºF to 95 ºF)
Cradle (Body)
Storage temperature – 40 ºC to 80 ºC
(– 40 ºF to 170 ºF)
Dimensions (W/H/D) Approx.
78.2 u138.5 u37.4 mm
(3
1
/ 8 u5
1
/ 2 u1
1
/ 2 in)
Mass Approx. 155 g (6 oz)
Connection terminal DC power adapter
(5.2 V)
CLIÉ I/F
LINE-OUT
GPS Antenna
Connection adapter
Audio Specifications
Frequency response 20 Hz to 20,000 Hz
Built-in Speaker
Maximum power output 1 W
Car Battery Adapter
Input 19 W
Output 5.2 V DC, 3,000 mA
Operating temperature 5 ºC to 35 ºC
(41 ºF to 95 ºF )
Dimensions (W/H/D)
Approx.112 u 48 u 38 mm
(4 1/2u1 15/16 u1 1/2in)
Mass Approx. 105 g (3 oz)
Cord length Approx. 1.6m(591/8in)
GPS Receiver
Location method All in view method
Maximum number of tracking satellite
8 satellites
Revive sensitivity Less than –130 dBm
Receive frequency 1575.42 MHz
GPS Antenna
Micro strip planer antenna
FM Transmitter
Transmission range 2.4 m to 3.0 m
(8 ft to 10 ft)
Frequency response 95.9 MHz to 101.9 MHz
Power Supply
Requirement 12 V DC car battery
(negative ground)
Input 19 W
Output 5.2 V DC, 3000 mA
Fitting Kit
Dimensions (W/H/D) Approx. 40 u 88 u 59  mm
(1
5
/8u3
1
/2u2
3
/8in)
Mass Approx.75 g (3 oz)
Supplied Accessories
Car battery adapter XA-DC5
Wireless card remote commander
RM-X136
GPS antenna VCA-36
Installation CD-ROM
StreetFinder
®
C
3
Travel Navigation
Software CD-ROM
Parts for installation and connections
StreetFinder
®
C
3
Travel Navigation
Software User’s Guide
Design and specifications aresubject to change
without notice.

2
PEGA-CC5
Notes on chip component replacement
•Never reuse a disconnected chip component.
•Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
•Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•Be careful not to apply force on the conductor when soldering
or unsoldering.
1. SERVICING NOTES............................................... 3
2. GENERAL
Location of Controls ....................................................... 5
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 29
3-2. Front/Rear Panel Assy..................................................... 29
3-3. MAIN Board ................................................................... 29
3-4. CN Board......................................................................... 29
4. DIAGRAMS
4-1. Block Diagram – AUDIO Section – ............................... 30
4-2. Block Diagram – MAIN Section – ................................. 31
4-3. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 32
4-4. Schematic Diagram – MAIN Board (1/5) – ................... 33
4-5. Schematic Diagram – MAIN Board (2/5) – ................... 34
4-6. Schematic Diagram – MAIN Board (3/5) – ................... 35
4-7. Schematic Diagram – MAIN Board (4/5) – ................... 36
4-8. Schematic Diagram – MAIN Board (5/5) – ................... 37
4-9. Printed Wiring Boards
– MAIN Board (Component Side) – .............................. 38
4-10. Printed Wiring Board
– MAIN Board (Conductor Side) – ................................ 39
4-11. Printed Wiring Board – CN Board – .............................. 40
4-12. Schematic Diagram – CN Board – ................................. 41
4-13. IC Pin Function Description ........................................... 44
5. EXPLODED VIEW
5-1. General Section ............................................................... 53
6. ELECTRICAL PARTS LIST ............................... 54
TABLE OF CONTENTS
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
•Unleaded solder melts at a temperature about 40 ˚C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 ˚C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
•Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges oc-
cur such as on IC pins, etc.
•Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.

3
PEGA-CC5
SECTION 1
SERVICING NOTES
SERVICE POSITION
•In checking the CN/MAIN board, prepare extension jig (Part No. J-2502-079-1) and connect jig (Part No. J-2502-079-2).
CLIE
CN board (CN902)
main board
(CN2)
Connect extension jig (J-2502-079-1)
to the main board (CN2) and
CN board (CN902).
Connect jig (J-2502-079-2) to the
DC-DC converter unit (XA-DC5) and
regulated dc power supply.
regulated dc power supply.
DC-DC converter unit
(XA-DC5)
Computer system
requirements
You need one of the following
systems installed on your computer to
be able to use the Palm™ Desktop for
CLIÉ software and software supplied
on the installation CD-ROM:
•OS:Microsoft Windows 98Second
Edition, Windows Millennium
Edition, Windows 2000
Professional, Windows XP Home
Edition, Windows XP Professional
•CPU:Pentium II 400MHz or more
(Pentium III 500MHz or more is
recommended)
•RAM:96MB or more (128MB or
more is recommended, 256MB or
moreis recommendedforWindows
XP)
•Hard drive space: 200MB (350MB
or more is recommended)
•Display: High Color or more,
800 u600 dots or more is
recommended
•CD-ROMdrive
•USBport
•Pointing device such as a mouse or
touchpad
For details about StreetFinder
®
, refer
to the StreetFinder User's Guide.
Design and specifications are subject
to change without notice.

4
PEGA-CC5
CAUTION
You are cautioned that any changes or
modifications not expressly approved in this
manual could void your authorized warranty on
this equipment.
Note:
This equipment has been tested and found to
complywiththelimitsforaClassBdigitaldevice,
pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection
against harmful interference in a residential
installation. This equipment generates, uses, and
can radiate radio frequency energy and, if not
installed and used in accordance with the
instructions, may cause harmful interference to
radio communications. However, there is no
guarantee that interference will not occur in a
particular installation. If this equipment does
cause harmful interference to radio or television
reception, which can be determined by turning the
equipmentoffandon,theuserisencouragedtotry
to correct the interference by one or more of the
following measures:
–Reorient or relocate the receiving antenna.
–Increase the separation between the equipment
and receiver.
–Connect the equipment into an outlet ona circuit
different from that to which the receiver is
connected.
–Consult the dealer or an experienced radio/TV
technician for help.
The car cradle is only for use in the U.S.A.
This device complies with part 15 of the FCC
Rules.
Operation is subject to the following two
conditions:
(1)This device may not cause harmful
interference, and
(2) This device must accept any
interference received, including
interference that may cause undesired
operation.
Caution
IN NO EVENT SHALL SONYBE LIABLE FOR
ANY INCIDENTAL, INDIRECT OR
CONSEQUENTIAL DAMAGES OR OTHER
DAMAGES INCLUDING WITHOUT
LIMITATION LOSS OF PROFITS, LOSS OF
REVENUE, LOSS OF DATA, LOSS OF USE
OF THE PRODUCT OR ANY ASSOCIATED
EQUIPMENT, DOWNTIME, AND
PURCHASER’S TIME RELATED TO OR
ARISING OUT OF THE USE OF THIS
PRODUCT, ITS HARDWARE AND/OR ITS
SOFTWARE.
On the supplied software
•Copyright laws prohibit reproducing the
software or the software manual in whole or
in part or renting the software without the
permission of the copyright holder.
•In no event will SONY be liable for any
financial damage or loss of profits, including
claims made by third parties, arising out of
the use of the software supplied with this
product.
•Intheevent a problem occurs with this
software as a result of defective
manufacturing, SONY will replace it at
SONY’s option or issue a refund. However,
SONY bears no other responsibility.
•Thesoftware provided with this product
cannot be used with equipment other than
that which it is designated for use with.
•Please note that, due to continued efforts to
improve quality, the software specifications
may be changed without notice.
•Thesoftware library incorporated in the
CLIÉhandheldis basedin part onthework of
the Independent JPEG Group.
NOTES
•Sony does not support third party add-on
applications. If you are having a problem
with a third party application, please contact
the developer or publisher of that software.
•Theillustrations in this manual may differ
from the actual software.
•Explanations in this manual assume that you
are familiar with basic operations of
Windows
®
. For how to use your computer
and operating system, please refer to their
respective manuals.
Program © 2003 Sony Corporation, © 2003 Palm,
Inc., or its subsidiaries. All rights reserved.
Documentation © 2003 Sony Corporation
CAUTION
Please contact your nearest Sony dealer regarding
any problems you have with your Sony product.
On the trademarks
Sony, CLIÉ, “Memory Stick”, “Memory Stick
Duo”, “Memory Stick PRO”, “MagicGate
Memory Stick”, Jog Dial, PictureGear Studio and
their logos are trademarks of Sony Corporation.
Palm OS, Graffiti, HotSync and the HotSync logo
are registered trademarks of Palm, Inc. and its
subsidiaries, and Palm, Palm Powered, Palm
Desktop, the Palm logo, the Palm Powered logo
and Palm OS5 logo are trademarks of Palm, Inc
and its subsidiaries.
MicrosoftandWindowsareregisteredtrademarks
of Microsoft Corporation.
Pentium is registered trademarks of Intel
Corporation.
StreetFinder C
3
software © 2003, Rand McNally
& Company. All right reserved. StreetFinder and
Rand McNally are registered trademarks of Rand
McNally & Company.
“StreetFinder
®
C
3
TravelNavigation Software” is
referred to as “StreetFinder” in the following
pages.
Bluetooth is a trademark that is owned by the
proprietor and used by Sony under license.
Adobe and Adobe Acrobat Reader are trademarks
of Adobe Systems Incorporated.
All other trademarks are trademarks of their
respective owners.

5
PEGA-CC5
CReceptor for the card remote
commander
DPower indicator LED
Lights green when the power is on.
(It also lights during the in-vehicle
sleep mode and HOLD mode.)
SECTION 2
GENERAL This section is extracted from
instruction manual.
Location of controls
Front panel
Side panel
AAuto dimmer eye
Receptor for the dimmer.
BBuilt-in speaker for the Text-
to-voice function (located at the
back of the car cradle)
•While your CLIÉ™ handheld is
mounted in the car cradle, the
speaker of your CLIÉ handheld
will be disabled.
•Thisspeaker is only for the Text-
to-voice application; music is not
produced by this speaker.
AVOL +/– buttons for the
built-in speaker
•These buttons control only the
built-in speaker of the car cradle.
•Thevolume indicator appears only
while you adjust the volume level.
Shortly afteryoufinished adjusting
the volume, the volume indicator
disappears.
•Youcan adjust the volume level
only when the Text-to-voice
application is being used.
BATT button for the built-in
speaker
•The ATT function quickly lowers
the volume level.
•Press to lower.
–“ATT On” appears on the screen.
•Press again, or press the VOL +
button.
–“ATT Off”appears onthescreen
and attenuation is canceled.
•Youcan adjust the volume level
only when the Text-to-voice
application is used.
CDimmer AUTO/OFF switch
•The Auto dimmer function adjust
the brightness of the screen
automatically, adapting to the
surrounding brightness.
Forexample,when driving through
a tunnel or at nighttime.
•Thebrightness default setting is
maximum.
–select AUTO to dim the screen
automatically.
–select OFF to deactivate the
Dimmer.

6
PEGA-CC5
Wireless card remote commander
Refer to the pages listed for details.
b For details about the StreetFinder
®
application, refer to the StreetFinder User’s
Guide.
b For details about replacing the batteries, refer to “Replacing the lithium battery” on
page 76.
AVOL +/– buttons for the built-
in speaker
•These buttons control only the
built-in speaker of the car cradle.
•Thevolume indicator appears only
while you adjust the volume level.
Shortlyafteryoufinishedadjusting
the volume, the volume indicator
disappears.
•You can adjust the volume level
only when the Text-to-voice
application is being used.
BScreen button
•To change the screen mode for the
Music/Monitor application. 49,
55,56,57
•To switch between the map and the
text instruction screens
(StreetFinder application).
CENTER/N/xbutton
•Toactivate an application. 31
•Tostart/stop music playback, mail
and schedule/event read out. 35,
41,50
•Toselect the map on the context
menu (StreetFinder application).
DAY
–
HOME HERE
VOL
–
VOL
+
S2
ENTER
DAY
+
OUT
ZOOM
IN
REP
GUIDE
SCREEN
DSPL
S3S1
S4 S5 S6

7
PEGA-CC5
D< (./m)/,(M/>)
buttons
Press to:
–move the cursor left/right on the
Car Launcher screen. 31
–gotothe previous/next track. 50
–gotothe previous/next mail/
schedule. 36,42
–move the map left/right, back/
forward on the text instruction
screen (StreetFinder®
application).
Hold down to:
–go backwards/forwards through
tracks. 50
–go backwards/forwards through
mails/schedules. 36,42
EREP button
To switch the repeat mode for the
Music application. 50
FHome button
To display Car Launcher.28
GZOOM OUT/IN buttons
To zoom the map out and in or pages
back and forth in the text instructions
(StreetFinder application).
HS1 to S3 (S4 to S6) buttons
S1 to S3:
–Press to activate an application.
S4 to S6:
–Hold down to activate an
application.
Tip
You can assign your favorite applications
to these buttons (page 64).
IDSPL button
•To change the display items for the
Music application. 50
•Tochange the image on Photo/
Screensaver. 30,52
•Toopen the Display menu when
your car is stopped (StreetFinder
application).
JDAY v/V(+/–) buttons
•Tomove the cursor down/up on the
Car Launcher screen. 29
•Tomove the listed item down/up on
the List screen of the Music
application. 49
•To switch the folder for Mail.35
•Togo to the previous/next day for
Schedule. 40
•Tomovethe map down/up, and the
cursor down/up on the map
selection screen (StreetFinder
application).
KGUIDE button
To repeat last audio instruction
(StreetFinder application).
LHERE button
To re-center the current GPS location
on the map or return to the current text
instruction (StreetFinder
application).

8
PEGA-CC5
8
What you can do with CLIÉ™
handheld during in-vehicle
mode
Introducing applications
Car Launcher
This application uses large icons to allow you to finger tap
the screen (without using the stylus) for quick access to
desired applications. During in-vehicle mode, tapping/
pressing the Home button (short screen) or the Home
icon (long screen) returns you to the Car Launcher
screen. Applications for in-vehicle mode are listed
automatically on the Car Launcher screen.
Mail
This application allows you to listen to mails stored in the
CLIE Mail™ application, by having your CLIÉ handheld
read them out to you, using the Text-to-voice function.
Schedule
This application allows you to listen to your schedules/
events stored in the Date Book application, by having
your CLIÉ handheld read them out to you, using the Text-
to-voice function.
9
Today
When you place your CLIÉ handheld in the car cradle for
the first time that morning and again that afternoon, the
Today application activates automatically and reads out
today’s date, your current/next schedule and number of
unread mails.
Music
This application allows you to play music data, such as
MP3/ATRAC3 files. You can listen to music via your car
audio speakers if you are in your car.
StreetFinder
This application allows you to view maps on your CLIÉ
handheld. By using the built-in GPS function of the car
cradle, your current location can be monitored on-screen. If
the route* has been downloaded to your CLIÉ handheld or
“Memory Stick” media by performing a HotSync
®
operation before traveling, the Text-to-voice function will
provide voice guidance.
*Internet connection and PC required for initial Route setup
Photo
This application shows you full-screen images stored on
your CLIÉ handheld/“Memory Stick” media. Use it as an
in-car photo stand, or even for showing your family photos
of the holiday you have justtaken duringthe return journey.
Continued on next page
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10
GPS Meter
This application allows you to view GPS signal reception
conditions.
Monitor
This application displays the playing/receiving information
of a Sony car audio when connected to the optional SONY-
BUS connection adapter (XA-CC1).

9
PEGA-CC5
15
Getting started
Initial setup of your CLIÉ™ handheld
Follow the procedure below prior to using your CLIÉ handheld with the car
cradle.
Step 1: Installing software for the car cradle
Before using your CLIÉ™ handheld with the car cradle, you have to install
software for the car cradle on your CLIÉ handheld.
Install the Car Cradle basic software from the supplied Installation CD-ROM.
When you use the StreetFinder
®
application, install the StreetFinder
®
C
3
Travel Navigation Software, too.
b For details about installing the StreetFinder
®
C
3
Travel Navigation Software, refer to
the StreetFinder User’s Guide.
b For details of the required computer specifications, refer to “Computer system
requirements” on page 82.
Installing the Car Cradle basic software
Note
Before installing the Car Cradle basic software, install the Palm™ Desktop for CLIÉ
software. If the Palm™ Desktop for CLIÉ is not installed on your computer, you will not
be able to complete the car cradle software installation.
b For details about the Palm™ Desktop for CLIÉ, refer to the manuals supplied with
your CLIÉ handheld.
Step 1: Installing software for the car cradle
Step 2: Setting up your CLIÉ™ handheld for the car cradle
Step 3: Mounting your CLIÉ™ handheld in the car cradle
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16
1Quit all applications running in the Windows
®
operating
system.
2Insert the supplied Installation CD-ROM into the CD-ROM
drive of your computer.
The Installation Launcher window is displayed.
Note
If the CD-ROM is not activated automatically, activate the CD-ROM manually.
3Click the INSTALL button for the Car Cradle basic
software.
The setup program starts and the InstallShield Wizard window is
displayed.
4Click Next.
The Select Features window is displayed.
5Select the feature you want to install on your CLIÉ
handheld with the car cradle.
Basic Applications: The basic applications for the car cradle.
Audio Monitor: The application for a Sony car audio via the SONY-BUS
connection adapter (optional) (page 54).
6Click Next.
The Start Copying Files window is displayed.
Confirm the settings.
7Click Next.
The Install Tool window is displayed.
b For details about installing sample pictures, refer to page 17.
Note
When performing the HotSync
®
operation, make sure Destination of files is set to
Handheld. Do not select Memory Stick as the Destination.
Tip
If there are two or more user names stored in Palm™ Desktop for CLIÉ, the window
to select a user name is displayed. Select a user name then click OK.
17
Installation of the Car Cradle basic software on your CLIÉ
handheld is completed.
b For details about additional installation, refer to the manuals supplied with your CLIÉ
handheld.
Note
After performing a hard reset on your CLIÉ handheld, you need to reinstall the Car
Cradle basic software.
Installing sample pictures
You can install sample pictures stored on the Installation CD-ROM for the
Photo, Screensaver and Music applications.
8
Click Done.
Installation of the Car Cradle basic software on your computer is
completed.
The Information dialog box is displayed.
9
Click OK.
10
Click Finish.
Tip
If you want to install sample pictures, follow the procedure in “Installing sample
pictures” (page 17).
11
To install the Car Cradle basic software on your CLIÉ
handheld, press the HotSync
®
button on the cradle.
The HotSync
®
operation starts and the selected software is downloaded to
your CLIÉ handheld.
b For details about the HotSync®operation, refer to the manuals supplied with your
CLIÉ handheld.
12
After HotSync
®
operation is completed, display the CLIE
Launcher screen on your CLIÉ handheld then tap the Car
Installer icon.
The information screen is displayed. Tap Reset.
After resetting, the Car Installer icon disappears, the Car Setting icon
appears.
1
Click the Picture button after performing steps 1 and 2 on
page 16.
Continued on next page
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18
b For details about installing sample pictures to “Memory Stick” media, refer to the
manuals supplied with your CLIÉ handheld.
b For details about additional installation or more, refer to the manuals supplied with
your CLIÉ handheld.
2Click the INSTALL button.
The setup program starts and the InstallShield Wizard window is
displayed.
3Click Next.
4Select Long Screen Type or Short Screen Type of your
CLIÉ handheld.
5Click Next.
6Select Nature/Sports/Others.
7Click Next.
The Start Copying Files is displayed.
Confirm the settings.
8Click Next.
The Install Tool window is displayed.
Tip
If there are two or more user names stored in Palm™ Desktop for CLIÉ, the window
to select a user is displayed. Select a user then click OK.
9Click Done.
10 Click Finish.
11 To install the selected pictures on your CLIÉ handheld,
press the HotSync
®
button on the cradle.
The HotSync
®
operation starts and the selected pictures are downloaded to
your CLIÉ handheld.
b For details about the HotSync
®
operation, refer to the manuals supplied with your
CLIÉ handheld.

10
PEGA-CC5
19
Step 2: Setting up your CLIÉ™ handheld for
the car cradle
Follow the setup procedure according to your CLIÉ handheld type.
Removing the protection cover (short screen type)
Before mounting and using your CLIÉ handheld in the car cradle, you need to
remove the protection cover.
Whenever you use your CLIÉ handheld with the car cradle, remove the
protection cover.
b For details about attaching the cover, refer to the manual supplied with your CLIÉ
handheld.
Changing the operating style (long screen type)
Before mounting, you need to change the operating style.
Set your CLIÉ handheld to the “turned style.”
b For details about closing the display panel, refer to the manual supplied with your
CLIÉ handheld.
Push 1with
your left hand.
Remove the cover in
the direction 2pulling
the other side of 1.
Open the display and
rotate it as indicated by
thearrowuntil itclicksinto
place.
Fold the display
over the keyboard.
bb
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20
Step 3: Mounting your CLIÉ™ handheld in
the car cradle
To operate applications/functions during in-vehicle mode, mount your CLIÉ
handheld in the car cradle.
Notes
•Donot mount or remove your CLIÉ handheld while driving.
•When you operate Car Setting, detach your CLIÉ handheld from the car cradle.
During in-vehicle mode, Car Setting is not displayed.
•Use the correct holding arm for your CLIÉ handheld screen type.
c c
1Mount your CLIÉ handheld on the connector of the car cradle.
Short screen type Long screen type
21
Note
Do not mount your CLIÉ handheld on the connector of the car cradle vertically.
Detaching your CLIÉ handheld from the car cradle/
turning off the car cradle
The car cradle turns on when your CLIÉ handheld is mounted in the car cradle.
When the car cradle is not in use, detach your CLIÉ handheld from the car
cradle following the instructions below to turn off the car cradle. When you
leave the car, take your CLIÉ handheld with you.
2
Tilt back your CLIÉ handheld to rest in the car cradle.
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22
Notes
•Ifbattery power is not turned off when the ignition key is in the OFF position, detach
your CLIÉ handheld from the car cradle as battery drain may result.
•Do not detach your CLIÉ handheld from the car cradle with one hand. It may cause a
malfunction.
Charging your CLIÉ handheld
Your CLIÉ handheld battery is continuously being charged during in-vehicle
mode. When the ignition switch is in the OFF position, power from the
cigarette lighter socket terminates is stopped, the car cradle is turned off and
battery charge stops.
Notes
•Ifyour CLIÉ handheld battery is low, you cannot use the CLIÉ handheld in the car
cradle. Be sure to charge the CLIÉ handheld before using with the car cradle.
•Ifbattery power is not turned off when the ignition key is in the OFF position, detach
your CLIÉ handheld from the car cradle. The car cradle will not be turned off when
the ignition key is in the OFF position. Therefore, if your CLIÉ handheld is in the car
cradle, battery drain may result.
Tip
If your CLIÉ handheld is turned off in the car cradle (in-vehicle sleep mode) during
in-vehicle mode, battery charge continues.
1Squeeze both RELEASE buttons simultaneously with one hand.
2Pull out the CLIÉ handheld towards you from the top with your other
hand.