Sony XAV-60 - 6.1 Inch Avc User manual

SERVICEMANUAL
Sony Corporation
Published by Sony Techno Create Corporation
XAV-60/E60
SPECIFICATIONS
AVCENTER
9-889-748-03
2010K05-1
© 2010.11
US Model
Canadian Model
AEP Model
UK Model
E Model
XAV-60
Russian Model
XAV-E60
Ver. 1.2 2010.11
Model Name Using Similar Mechanism NEW
Mechanism Type MG-613C-187
Optical Pick-up Name KHS-360A
Photo: XAV-60
Monitor section
Display type:WideLCD color monitor
Dimensions:6.1 in
System: TFTactivematrix
Number ofpixels:1,152,000 pixels
Color system:
PAL/NTSC/SECAM/PAL-Mautomaticselect
Tunersection
FM
Tuningrange:
US and Canadian models: 87.5– 107.9 MHz
AEP and UK models: 87.5 – 108.0 MHz
Russian model:
FM1/FM2: 87.5 – 108.0 MHz
(at 50 kHz step)
FM3: 65 – 74 MHz (at 30 kHz step)
Antenna (aerial) terminal:
External antenna(aerial) connector
Intermediate frequency:150 kHz
Usablesensitivity: 10 dBf
Selectivity: 75 dB at400 kHz
Signal-to-noiseratio: 70 dB (mono)
Separation:40 dB at1 kHz
Frequencyresponse:20 – 15,000 Hz
AM (US and Canadian models)
Tuningrange: 530 – 1,710 kHz
Antenna (aerial) terminal:
External antenna(aerial)connector
Intermediate frequency:25 kHz
Sensitivity:26 µV
DVD/CD Playersection
Signal-to-noiseratio: 120 dB
Frequency response:10– 20,000 Hz
Wow and flutter: Below measurablelimit
Harmonicdistortion:0.01 %
Region code:Labeledonthe bottomofthe unit
USB Playersection
Interface: USB (Full-speed)
Maximum current: 500 mA
Power amplifier section
Outputs: Speakeroutputs
Speaker impedance:4 – 8 ohms
Maximumpower output: 52 W ×4 (at 4 ohms)
General
Outputs:
Videooutputterminal(rear)
Audio output terminals (front/rear)
Subwooferoutput terminal
Powerantenna (aerial) relay control terminal
Poweramplifiercontrol terminal
Inputs:
Telephone ATT control terminal
Illumination controlterminal
BUScontrol input terminal
(US and Canadian models only)
Remote controller input terminal
Antenna (aerial) input terminal
Parking break controlterminal
Reverse input terminal
Camerainput terminal
AUX audio input terminals
AUX videoinput terminals
USBsignalinput connector
Power requirements:12V DC car battery
(negativeground (earth))
Dimensions:Approx.178 ×100 ×173 mm
(7 1/8×4 ×6 7/8in) (w/h/d)
Mounting dimensions:Approx.182×111 ×164 mm
(7 1/4×4 3/8×6 1/2in)(w/h/d)
Mass: Approx. 2.2 kg (4 lb 14 oz)
Supplied accessories:
Card remotecommander: RM-X170
Parts forinstallation and connections (1set)
Extension cord for AUX audio/video input
terminals
CD-ROM (Application disc)
Yourdealermay not handle someof the abovelisted
accessories.Pleaseask the dealer for detailed
information.
Design and specificationsare subject to change
without notice.
FOR UNITED STATES CUSTOMERS. NOT
APPLICABLE IN CANADA, INCLUDING
IN THE PROVINCE OF QUEBEC.
POUR LES CONSOMMATEURS AUX
ÉTATS-UNIS. NON APPLICABLE AU
CANADA,Y COMPRIS LA PROVINCE DE
QUÉBEC.
CEA2006 Standard
Power Output: 17 Watts RMS
4 Ohms < 1% THD+N
SN Ratio: 82 dBA
(reference: 1 Watt into 4 Ohms)
AUDIO POWER SPECIFICATIONS
4 at
US and foreign patents licensed from Dolby
Laboratories.
MPEG Layer-3 audio coding technology and
patents licensed from Fraunhofer IIS and Thomson.
This product is protected by certain intellectual
property rights of Microsoft Corporation. Use or
distribution of such technology outside of this
product is prohibited without a license from
Microsoft or an authorized Microsoft subsidiary.
(US model only)
MW/LW (AEP, UK and Russian model)
Tuning range:
MW:531 – 1,602 kHz
LW:153 – 279 kHz
Antenna(aerial) terminal:
Externalantenna (aerial) connector
Intermediate frequency:25 kHz
Sensitivity: MW: 26 µV, LW:45 µV
Asian model:
87.5 – 108.0 MHz (at 50 kHz step)
Latin Americanmodel:
87.5 – 107.9 MHz (at 200 kHz step)
Saudi Arabia model:
87.5 – 108.0 MHz (at 50 kHz step)
AM (E model)
Tuning range:
Asian model:
531 – 1,602 kHz(at 9 kHzstep)
LatinAmerican model:
530 – 1,710 kHz(at10 kHzstep)
Saudi Arabia model:
531 – 1,602 kHz(at 9 kHzstep)
Antenna(aerial) terminal:
Externalantenna (aerial) connector
Intermediate frequency:25 kHz
Sensitivity: 26 µV
Externalinput terminal
(Asian and Saudi Arabia modelsonly)

XAV-60/E60
2
NOTES ON CHIP COMPONENT REPLACEMENT
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
FLEXIBLE CIRCUIT BOARD REPAIRING
• Keep the temperature of soldering iron around 270 °C during
repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK 0OR DOTTED LINE
WITH MARK 0ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
Microsoft,Windows, Windows
Vistaand Windows Media and
logosare trademarks or
registered trademarksof
Microsoft Corporation inthe
United Statesand/or other countries.
Manufactured under license
from Dolby Laboratories.
“Dolby” and the double-D
symbol are trademarks of Dolby Laboratories.
“DVD VIDEO,”“DVD-R,”“DVD-RW,”“DVD+R,”
and “DVD+RW” aretrademarks.
ZAPPIN isa trademark of Sony Corporation.
12 TONE ANALYSIS and its
logo are trademarks of Sony
Corporation.
“WALKMAN” and
“WALKMAN” logo are
registered trademarks of
Sony Corporation.
SensMeand theSensMelogo are
trademarks or registered
trademarks of SonyEricsson
Mobile CommunicationsAB.
This product usesfont datawhich is licensed to
Sony by Monotype Imaging Inc. or its affiliates.
iPod is atrademark ofApple Inc., registered inthe
U.S. and othercountries.
iPhone isa trademark ofAppleInc.
Apple, Macintosh and iTunes are trademarksof
Apple Inc., registeredin the U.S. and other
countries.
THIS PRODUCT IS LICENSED UNDERTHE
MPEG-4VISUAL PATENT PORTFOLIO
LICENSEFORTHEPERSONALAND NON-
COMMERCIAL USEOF A CONSUMER FOR
DECODING MPEG-4 VIDEO THAT WAS
ENCODED BYA CONSUMER ENGAGED IN A
PERSONAL AND NON-COMMERCIAL
ACTIVITY AND/OR WAS OBTAINED FROM A
VIDEO PROVIDER LICENSED BYMPEG LA
TOPROVIDEMPEG-4VIDEO.NO LICENSEIS
GRANTED OR SHALL BE IMPLIED FOR ANY
OTHER USE. ADDITIONAL INFORMATION
INCLUDING THATRELATING TO
PROMOTIONAL, INTERNAL AND
COMMERCIAL USESAND LICENSING MAY
BE OBTAINED FROM MPEG LA, LLC. SEE
HTTP://WWW.MPEGLA.COM
Music recognition technology and related data are
provided by Gracenote®. Gracenote is the industry
standard in music recognition technology and
related content delivery. For more information,
please visit www.gracenote.com.
CD and music-related data from Gracenote, Inc.,
copyright © 2000-2010 Gracenote. Gracenote
Software, copyright © 2000-2010 Gracenote. This
product and service may practice one or more of
the following U.S. Patents: #5,987,525;
#6,061,680; #6,154,773, #6,161,132, #6,230,192,
#6,230,207, #6,240,459, #6,330,593, and other
patents issued or pending. Some services supplied
under license from Open Globe, Inc. for U.S.
Patent: #6,304,523.
Gracenote and CDDB are registered trademarks of
Gracenote. The Gracenote logo and logotype, and
the “Powered by Gracenote” logo are trademarks
of Gracenote.
The “HD Radio Ready” logo indicates that this
product will control a Sony HD RadioTM tuner
(sold separately).
For HD RadioTM tuner operation, please refer to
the HD RadioTM tuner Operating Instructions.
HD RadioTM and the HD Radio Ready logo are
proprietary trademarks of iBiquity Digital Corp.
The “SAT Radio Ready”
logo indicates that this
product will control a satellite
radio tuner module (sold
separately). Please see your nearest authorized
Sony dealer for details on the satellite radio
tuner module.
“SAT Radio,” “SAT Radio Ready,” the SAT
Radio and SAT Radio Ready logos and all
related marks are trademarks of Sirius XM
Radio Inc. and XM Satellite Radio Inc.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radia-
tion exposure.
CAUTION
RADIATION WHEN OPEN AND INTERLOCKS DEFEATED.
DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS.
:CLASS 1M VISIBLE/INVISIBLE LASER
This label is located on the bottom of the
chassis.
This label is located on the drive unit’s internal
chassis.
• Except US and Canadian models.
DivX®, DivX Certified®and
associatedlogosare registered
trademarksof DivX,Inc.
ZAPPIN isa trademark of SonyCorporation.

XAV-60/E60
3
1. SERVICING NOTES ............................................. 3
2. GENERAL .................................................................. 6
3. DISASSEMBLY
3-1. Disassembly Flow........................................................... 12
3-2. Front Panel Block ........................................................... 12
3-3. DVD Mechanism Deck (MG-613C-187)....................... 13
3-4. Chassis 1F Block, Chassis 2F Block .............................. 13
3-5. AUDIO Board................................................................. 14
3-6. VISUAL Board............................................................... 14
3-7. DVD Mechanism Deck Block........................................ 15
3-8. SERVO Board................................................................. 15
3-9. Chassis (T612Z) Sub Assy, SENSOR Board.................. 16
3-10. Chassis (OP, ZA) Complete Assy................................... 16
4. ELECTRICAL ADJUSTMENTS ........................ 17
5. DIAGRAMS
5-1. Block Diagram - SERVO Section - ................................ 20
5-2. Block Diagram - AUDIO Section -................................. 21
5-3. Block Diagram - VIDEO Section -................................. 22
5-4. Block Diagram - DISPLAYSection -............................. 23
5-5. Block Diagram
- PANEL/POWER SUPPLYSection -............................ 24
5-6. Printed Wiring Boards - SERVO Section -..................... 26
5-7. Schematic Diagram - SERVO Section (1/3) -................. 27
5-8. Schematic Diagram - SERVO Section (2/3) -................. 28
5-9. Schematic Diagram - SERVO Section (3/3) -................. 29
5-10. Printed Wiring Board - AUDIO Board (Side A) - .......... 30
5-11. Printed Wiring Board -AUDIO Board (Side B) - .......... 31
5-12. Schematic Diagram - AUDIO Board (1/4) -................... 32
5-13. Schematic Diagram - AUDIO Board (2/4) -................... 33
5-14. Schematic Diagram - AUDIO Board (3/4) -................... 34
5-15. Schematic Diagram - AUDIO Board (4/4) -................... 35
5-16. Printed Wiring Board
- VISUAL Board (Component Side) -............................ 36
5-17. Printed Wiring Board
- VISUAL Board (Conductor Side) -.............................. 37
5-18. Schematic Diagram - VISUAL Board (1/5) -................. 38
5-19. Schematic Diagram - VISUAL Board (2/5) -................. 39
5-20. Schematic Diagram - VISUAL Board (3/5) -................. 40
5-21. Schematic Diagram - VISUAL Board (4/5) -................. 41
5-22. Schematic Diagram - VISUAL Board (5/5) -................. 42
5-23. Printed Wiring Board - KEY Board -.............................. 43
5-24. Schematic Diagram - KEY Board - ................................ 43
5-25. Printed Wiring Board - LCD Board -.............................. 44
5-26. Schematic Diagram - LCD Board - ................................ 45
6. EXPLODED VIEWS
6-1. Overall Section ............................................................... 69
6-2. Front Panel Section......................................................... 70
6-3. Chassis 2F Section.......................................................... 71
6-4. Chassis 1F Section.......................................................... 72
6-5. DVD Mechanism Deck Section (MG-613C-187).......... 73
7. ELECTRICAL PARTS LIST .............................. 74
Accessories are given in the last of the electrical parts list.
TABLE OF CONTENTS
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
NOTE THE IC4, IC11 AND IC13 ON THE SERVO
BOARD REPLACING
IC4, IC11 and IC13 on the SERVO board cannot exchange with
single. When these parts are damaged, exchange the entire mount-
ed board.
NOTE FOR REPLACING THE COMPLETE AUDIO
BOARD
If the complete AUDIO board was replaced, be sure to refer to
Technical News published separately.
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.

XAV-60/E60
4
Part No.
Region Code
Part No.
Region Code
– Bottom View –
(US and Canadian models)
– Bottom View –
(AEP, Russian, UK, E and Saudi Arabia models)
Label indication Destination
Signal format
system Region code Part No.
NTSC 14-163-706-0[] US and Canadian models
PAL24-163-707-0[] AEP and UK models
PAL24-195-528-0[] Saudi Arabia model
PAL34-163-709-0[] E (PAL) model
NTSC 44-163-710-0[] E (NTSC) model
PAL54-163-708-0[] Russian model
liquid crystal display panel
(LCD1401)
LCD flexible board
LCD flexible board is
bent at this position.
Edge of LCD flexible
board is set here.
1
2
– Rear side view –
NOTE OF REPLACING THE LIQUID CRYSTAL DISPLAYPANEL (LCD1401)
Please bend LCD flexible board correctly as shown in the figure below.
Note: LCD flexible board comes in contact with chassis when liquid crystal display panel (LCD1401) is installed if LCD flexible board is not correctly bent.
MODEL IDENTIFICATION
Ver. 1.2

XAV-60/E60
5
NOTE FOR FLEXIBLE BOARD OF THE OPTICAL
PICK-UP
When connecting or disconnecting the flexible board of the opti-
cal pick-up to or from the CN2 of the SERVO board, follow the
procedure given below.
Note: When soldering the short lands, solder within 5 seconds at the tem-
perature of soldering iron below 300°C.
Disconnection:
1. Solder two shortland.
2. Disconnect the flexible board from the CN2 of the SERVO
board.
Connection:
1. Connect the flexible board to the CN2 of the SERVO board.
2. Unsolder two shortland.
RELEASING METHOD OF SECURITY
1. Releasing Method from Normal Screen
Procedure:
1. Touch the “TOP” button on the monitor, next, touch the “ ”
button on the monitor to display the following screen (setup
screen) on the monitor.
2. Touch the “Security Control” button on the monitor.
3. When the user is setting the security code, the following screen
is displayed on the monitor.
4. When you know the security code, touch the number of secu-
rity code on the monitor (When you don’t know the security
code, refer to 2. releasing method after cold start). When the
security code agrees, screen shifts to the setup screen (Even if
you make a mistake in the security code, you can input it again
and again).
5. When the user isn’t setting the security code, the following
screen is displayed on the monitor.
6. You can set the security code by inputting the same code twice.
2. Releasing Method after Cold Start
Procedure:
1. When the user is setting the security code, after the cold start,
the following screen is displayed on the monitor.
2. When you know the security code, touch the number of secu-
rity code on the monitor. When the security code agrees, screen
shifts to the initial setting screen (Even if you make a mistake
in the security code, you can input it again and again).
3. When you don’t know the security code, input of master code
on the remote commander. Master code is confirm to service
headquarters. When the master code agrees, screen shifts to the
initial setting screen (Even if you make a mistake in the master
code, you can input it again and again).
4. When the user isn’t setting the security code, after the cold
start, the following screen is displayed on the monitor.
5. Touch the “OK” button on the monitor to display the normal
screen on the monitor.

XAV-60/E60
6
SECTION 2
GENERAL This section is extracted
from instruction manual.
(US and Canadian models)
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"RACKET
3UPPORT
3OPORTE
%XISTINGPARTSSUPPLIEDWITHYOURCAR
0IÒCESEXISTANTESFOURNIESAVECLAVOITURE
0IEZASEXISTENTESSUMINISTRADASCONSU
AUTOMØVIL
SIZE
§MAXMM
§MAXIN
DIMENSION
§MAXMM
§POMAX
TAMA×O
§MMMÈX
SIZE
§MAXMM
§MAXIN
DIMENSION
§MAXMM
§POMAX
TAMA×O
§MMMÈX
–
–
!"
–
TODASHBOARDCENTERCONSOLE
VERSLETABLEAUDEBORDLACONSOLECENTRALE
ALTABLEROOCONSOLACENTRAL
)NSTALLATIONKITNOTSUPPLIED
+ITDINSTALLATIONNONFOURNI
+ITDEINSTALACIØNNOSUMINISTRADO
–
,ARGERTHAN
MMIN
,ARGEURMINIMALE
DEMMPO
3UPERIORAMM
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MMIN
,ARGEURMINIMALEDE
MMPO
3UPERIORAMM
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#ORDONDUCAPTEURDUFREINËMAIN
#ABLEDECONMUTACIØNDELFRENODEESTACIONAMIENTO
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4IPODEFRENODEPEDAL
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4YPEFREINËMAIN
4IPODEFRENOMANUAL
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CAR
9OUMAYBEABLETOINSTALLTHISUNITINSOMEMAKESOF
*APANESECARSWITHOUTANINSTALLATIONKITNOTSUPPLIED
)NTHECASEYOUCANNOTCONSULTYOUR3ONYDEALER
7HENMOUNTINGTHISUNITTOTHEPREINSTALLEDBRACKETSOF
YOURCARUSETHESUPPLIEDSCREWS–INTHEAPPROPRIATE
SCREWHOLESACCORDINGTOYOURCAR4FOR4/9/4!-
FOR-)435")3()AND.FOR.)33!.
.OTES
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–
s$ONOTAPPLYEXCESSIVEFORCETOTHEBUTTONSOFTHEUNIT
s$ONOTPRESSONTHE,#$
s"EFOREMOUNTINGMAKESURETHEREISNOTHINGONTHETOPOFTHE
UNIT
7ARNINGIFYOURCARSIGNITION
HASNO!##POSITION
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SUPPLIED/PERATING)NSTRUCTIONS
4HEUNITWILLSHUTOFFCOMPLETELYANDAUTOMATICALLYINTHE
SETTIMEAFTERTHEUNITISTURNEDOFFWHICHPREVENTS
BATTERYDRAIN
)FYOUDONOTSETTHE!UTO/FFFUNCTIONPRESSANDHOLD
o™•›˜‰‹v•ŒŒpUNTILTHEDISPLAYDISAPPEARSEACHTIME
YOUTURNTHEIGNITIONOFF
2ESETBUTTON
7HENTHEINSTALLATIONANDCONNECTIONSARECOMPLETEDBE
SURETOPRESSTHERESETBUTTONWITHABALLPOINTPENETC
0RECAUTIONS
s #HOOSETHEINSTALLATIONLOCATIONCAREFULLYSOTHATTHE
UNITWILLNOTINTERFEREWITHNORMALDRIVINGOPERATIONS
s !VOIDINSTALLINGTHEUNITINAREASSUBJECTTODUSTDIRT
EXCESSIVEVIBRATIONORHIGHTEMPERATURESSUCHASIN
DIRECTSUNLIGHTORNEARHEATERDUCTS
s 5SEONLYTHESUPPLIEDMOUNTINGHARDWAREFORASAFE
ANDSECUREINSTALLATION
-OUNTINGANGLEADJUSTMENT
!DJUSTTHEMOUNTINGANGLETOLESSTHAN
#ONNECTINGTHEPARKINGBRAKE
CORD
"ESURETOCONNECTTHEPARKINGCORDLIGHTGREENOF“TO
THEPARKINGBRAKESWITCHCORD4HEMOUNTINGPOSITIONOF
THEPARKINGBRAKESWITCHCORDDEPENDSONYOURCAR
#ONSULTYOURCARDEALERORYOURNEAREST3ONYDEALERFOR
FURTHERDETAILS
-OUNTINGTHEUNIT
ø!-OUNTINGTHEUNITWITHAN
INSTALLATIONKITNOTSUPPLIED
9OUCANUSEACOMMERCIALLYAVAILABLEDOUBLE$).
INSTALLATIONKIT#HOOSEANINSTALLATIONKITWITHTHE
FOLLOWINGPANELFRAMESIZE
,ARGERTHAN§MM§INWHWITH
INNERCORNERRADIUSLESSTHANMMIN
.OTES
s"ESURETOUSETHESUPPLIEDSCREWS–
s"EFOREINSTALLINGTHEUNITWITHTHEINSTALLATIONKITMOUNTEDBE
SURETOPERFORMTHEFOLLOWINGCONFIRMATION
0OWERTHEUNITONOPENCLOSETHEFRONTPANELBYPRESSINGì
REPEATEDLYTOCHECKTHEFRONTPANELDOESNOTTOUCHTHE
INSTALLATIONKIT

XAV-60/E60
8
(AEP, Russian and UK models)
%QUIPMENTUSEDINILLUSTRATIONSNOTSUPPLIED
%QUIPOUTILIZADOENLASILUSTRACIONESNOSUMINISTRADO
!PPARECCHIATURAUTILIZZATANELLEILLUSTRAZIONINONINDOTAZIONE
&RONTSPEAKER
!LTAVOZFRONTAL
$IFFUSOREANTERIORE
0OWERAMPLIFIER
!MPLIFICADORDEPOTENCIA
!MPLIFICATOREDIPOTENZA
2EARSPEAKER
!LTAVOZPOSTERIOR
$IFFUSOREPOSTERIORE
!CTIVESUBWOOFER
!LTAVOZPOTENCIADORDE
GRAVESACTIVO
3UBWOOFERATTIVO
53"DEVICE
$ISPOSITIVO53"
$ISPOSITIVO53"
I0OD
2EARVIEWCAMERA
#ÈMARADEVISIØNTRASERA
4ELECAMERAPERRETROMARCIA
-ONITOR
-ONITOR
-ONITOR
 
 

 



!
"
NOTSUPPLIED
NOSUMINISTRADOS
NONINDOTAZIONE









6IDEOCAMERA
6IDEOCÈMARA
6IDEOCAMERA
'AME
#ONSOLADE
VIDEOJUEGOS
$ISPOSITIVODI
GIOCO
7ARNING
)FYOUHAVEAPOWERANTENNAAERIALWITHOUTARELAYBOX
CONNECTINGTHISUNITWITHTHESUPPLIEDPOWERSUPPLYLEAD
•MAYDAMAGETHEANTENNAAERIAL
.OTESONTHECONTROLANDPOWERSUPPLYLEADS
s4HEPOWERANTENNAAERIALCONTROLLEADBLUESUPPLIES6
$#WHENYOUTURNONTHETUNERORWHENYOUACTIVATETHE!&
!LTERNATIVE&REQUENCYOR4!4RAFFIC!NNOUNCEMENTFUNCTION
s7HENYOURCARHASBUILTIN&--7,7ANTENNAAERIALINTHE
REARSIDEGLASSCONNECTTHEPOWERANTENNAAERIALCONTROL
LEADBLUEORTHEACCESSORYPOWERSUPPLYLEADREDTOTHE
POWERTERMINALOFTHEEXISTINGANTENNAAERIALBOOSTER&OR
DETAILSCONSULTYOURDEALER
s!POWERANTENNAAERIALWITHOUTARELAYBOXCANNOTBEUSED
WITHTHISUNIT
-EMORYHOLDCONNECTION
7HENTHEYELLOWPOWERSUPPLYLEADISCONNECTEDPOWERWILL
ALWAYSBESUPPLIEDTOTHEMEMORYCIRCUITEVENWHENTHEIGNITION
SWITCHISTURNEDOFF
.OTESONSPEAKERCONNECTION
s"EFORECONNECTINGTHESPEAKERSTURNTHEUNITOFF
s5SESPEAKERSWITHANIMPEDANCEOFTOOHMSANDWITH
ADEQUATEPOWERHANDLINGCAPACITIESTOAVOIDITSDAMAGE
s$ONOTCONNECTTHESPEAKERTERMINALSTOTHECARCHASSISOR
CONNECTTHETERMINALSOFTHERIGHTSPEAKERSWITHTHOSEOFTHE
LEFTSPEAKER
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NEGATIVEnTERMINALOFTHESPEAKER
s$ONOTATTEMPTTOCONNECTTHESPEAKERSINPARALLEL
s#ONNECTONLYPASSIVESPEAKERS#ONNECTINGACTIVESPEAKERS
WITHBUILTINAMPLIFIERSTOTHESPEAKERTERMINALSMAYDAMAGE
THEUNIT
s4OAVOIDAMALFUNCTIONDONOTUSETHEBUILTINSPEAKERLEADS
INSTALLEDINYOURCARIFTHEUNITSHARESACOMMONNEGATIVEn
LEADFORTHERIGHTANDLEFTSPEAKERS
s$ONOTCONNECTTHEUNITSSPEAKERLEADSTOEACHOTHER
.OTESONCONNECTION
s)FSPEAKERANDAMPLIFIERARENOTCONNECTEDCORRECTLYh/UTPUT
CONNECTIONFAILUREvAPPEARSINTHEDISPLAY)NTHISCASEMAKE
SURETHESPEAKERANDAMPLIFIERARECONNECTEDCORRECTLY
s)FYOUARETOUSETHEMONITORFORTHEREARSEATSCONNECTTHE
PARKINGBRAKESWITCHCORDTOTHEGROUNDEARTH
#ONNECTIONEXAMPLE
.OTESõ!
s"ESURETOCONNECTTHEGROUNDEARTHLEADBEFORECONNECTING
THEAMPLIFIER
s4HEALARMWILLONLYSOUNDIFTHEBUILTINAMPLIFIERISUSED
.OTEõ"
9OUCANNOTUSETHEOPTIONALDEVICESSIMULTANEOUSLYEVENIFTHEY
ARECONNECTEDTOALLTHETERMINALS
#ONNECTIONDIAGRAM
x4O!-02%-/4%).OFANOPTIONALPOWER
AMPLIFIER
4HISCONNECTIONISONLYFORAMPLIFIERS#ONNECTINGANYOTHER
SYSTEMMAYDAMAGETHEUNIT
y4OTHEINTERFACECABLEOFACARTELEPHONE
z4OTHEPARKINGBRAKESWITCHCORD
-4OAUXILIARYEQUIPMENTSUCHASAPORTABLE
MEDIAPLAYERGAMEETCNOTSUPPLIED
4IP
9OUCANUSETHESUPPLIED2#!PINCORD—ORANOPTIONAL
ONE
®4OTHE6POWERTERMINALOFTHECARSBACK
LAMPLEADONLYWHENCONNECTINGTHEREAR
VIEWCAMERA
    
 
 
 
   
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 
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

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
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
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

–
FROMCARANTENNAAERIAL
DESDELAANTENADELVEHÓCULO
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#ONSULTYOURCARDEALERORYOURNEAREST3ONYDEALERFORFURTHERDETAILS
2EMOVINGTHEBRACKET
"EFOREINSTALLINGTHEUNITREMOVETHEBRACKET“FROMTHEUNIT
)NSERTBOTHRELEASEKEYS˜TOGETHERBETWEENTHEUNITANDTHE
BRACKET“UNTILTHEYCLICK
0ULLDOWNTHEBRACKET“THENPULLUPTHEUNITTOSEPARATE
-OUNTINGTHEUNIT
ù!-OUNTINGTHEUNITWITHTHESUPPLIEDBRACKET
.OTEù!
"ENDTHESECLAWSOUTWARDFORATIGHTFIT
ù"-OUNTINGTHEUNITINA*APANESECAR
9OUMAYBEABLETOINSTALLTHISUNITINSOMEMAKESOF*APANESECARSWITHOUTTHE
SUPPLIEDBRACKET)NTHECASEYOUCANNOTCONSULTYOUR3ONYDEALER
7HENMOUNTINGTHISUNITTOTHEPREINSTALLEDBRACKETSOFYOURCARUSETHESUPPLIED
SCREWSšINTHEAPPROPRIATESCREWHOLESACCORDINGTOYOURCAR4FOR4/9/4!
-FOR-)435")3()AND.FOR.)33!.
.OTES
s4OPREVENTMALFUNCTIONINSTALLONLYWITHTHESUPPLIEDSCREWSš
s$ONOTAPPLYEXCESSIVEFORCETOTHEBUTTONSOFTHEUNIT
s$ONOTPRESSONTHE,#$
s"EFOREMOUNTINGMAKESURETHEREISNOTHINGONTHETOPOFTHEUNIT
7ARNINGIFYOURCARSIGNITIONHASNO!##
POSITION
"ESURETOSETTHE!UTO/FFFUNCTION&ORDETAILSSEETHESUPPLIED/PERATING
)NSTRUCTIONS
4HEUNITWILLSHUTOFFCOMPLETELYANDAUTOMATICALLYINTHESETTIMEAFTERTHEUNITIS
TURNEDOFFWHICHPREVENTSBATTERYDRAIN
)FYOUDONOTSETTHE!UTO/FFFUNCTIONPRESSANDHOLDo™•›˜‰‹v•ŒŒpUNTILTHE
DISPLAYDISAPPEARSEACHTIMEYOUTURNTHEIGNITIONOFF
2ESETBUTTON
7HENTHEINSTALLATIONANDCONNECTIONSARECOMPLETEDBESURETOPRESSTHERESET
BUTTONWITHABALLPOINTPENETC
0OWERCONNECTIONDIAGRAM
!UXILIARYPOWERCONNECTORMAYVARYDEPENDINGONTHE
CAR#HECKYOURCARSAUXILIARYPOWERCONNECTORDIAGRAM
TOMAKESURETHECONNECTIONSMATCHCORRECTLY4HEREARE
THREEBASICTYPESILLUSTRATEDBELOW9OUMAYNEEDTO
SWITCHTHEPOSITIONSOFTHEREDANDYELLOWLEADSINTHECAR
STEREOSPOWERSUPPLYLEAD
!FTERMATCHINGTHECONNECTIONSANDSWITCHEDPOWER
SUPPLYLEADSCORRECTLYCONNECTTHEUNITTOTHECARSPOWER
SUPPLY)FYOUHAVEANYQUESTIONSANDPROBLEMS
CONNECTINGYOURUNITTHATARENOTCOVEREDINTHISMANUAL
PLEASECONSULTTHECARDEALER
!UXILIARYPOWERCONNECTOR
#ONECTORDEALIMENTACIØNAUXILIAR
#ONNETTOREDIALIMENTAZIONEAUSILIARIA
2ED
2OJO
2OSSO
2ED
2OJO
2OSSO
9ELLOW
!MARILLO
'IALLO
9ELLOW
!MARILLO
'IALLO
2ED
2OJO
2OSSO
2ED
2OJO
2OSSO
9ELLOW
!MARILLO
'IALLO
9ELLOW
!MARILLO
'IALLO
2ED
2OJO
2OSSO
2ED
2OJO
2OSSO
9ELLOW
!MARILLO
'IALLO
9ELLOW
!MARILLO
'IALLO
THECARWITHOUT!##POSITION
6EHÓCULOSINPOSICIØN!##
!UTOPRIVADELLAPOSIZIONE!##

9ELLOW
!MARILLO
'IALLO
CONTINUOUSPOWERSUPPLY
FUENTEDEALIMENTACIØNCONTINUA
ALIMENTAZIONECONTINUA

2ED
2OJO
2OSSO
SWITCHEDPOWERSUPPLY
FUENTEDEALIMENTACIØNCONMUTADA
ALIMENTAZIONECOMMUTATE

9ELLOW
!MARILLO
'IALLO
SWITCHEDPOWERSUPPLY
FUENTEDEALIMENTACIØNCONMUTADA
ALIMENTAZIONECOMMUTATE

2ED
2OJO
2OSSO
CONTINUOUSPOWERSUPPLY
FUENTEDEALIMENTACIØNCONTINUA
ALIMENTAZIONECONTINUA

XAV-60/E60
10
(E and Saudi Arabia models)
#AUTIONS
s 4HISUNITISDESIGNEDFORNEGATIVEGROUNDEARTH6
$#OPERATIONONLY
s $ONOTDISASSEMBLEORMODIFYTHEUNIT
s $ONOTINSTALLINLOCATIONSWHICHINTERFEREWITHAIRBAG
OPERATION
s $ONOTGETTHELEADSUNDERASCREWORCAUGHTINMOVING
PARTSEGSEATRAILING
s "EFOREMAKINGCONNECTIONSTURNTHECARIGNITIONOFFTO
AVOIDSHORTCIRCUITS
s #ONNECTTHEYELLOWANDREDPOWERSUPPLYLEADSONLY
AFTERALLOTHERLEADSHAVEBEENCONNECTED
s 2UNALLGROUNDEARTHLEADSTOACOMMON
GROUNDEARTHPOINT
s "ESURETOINSULATEANYLOOSEUNCONNECTEDLEADSWITH
ELECTRICALTAPEFORSAFETY
s $ONOTPRESSONTHE,#$WHENINSTALLINGTHEUNIT
.OTESONTHEPOWERSUPPLYLEADYELLOW
s 7HENCONNECTINGTHISUNITINCOMBINATIONWITHOTHER
STEREOCOMPONENTSTHECONNECTEDCARCIRCUITSRATING
MUSTBEHIGHERTHANTHESUMOFEACHCOMPONENTSFUSE
s 7HENNOCARCIRCUITSARERATEDHIGHENOUGHCONNECT
THEUNITDIRECTLYTOTHEBATTERY
#ONNECTIONEXAMPLE
.OTESõ!
s"ESURETOCONNECTTHEGROUNDEARTHLEADBEFORECONNECTING
THEAMPLIFIER
s4HEALARMWILLONLYSOUNDIFTHEBUILTINAMPLIFIERISUSED
.OTEõ"
9OUCANNOTUSETHEOPTIONALDEVICESSIMULTANEOUSLYEVENIFTHEY
ARECONNECTEDTOALLTHETERMINALS
#ONNECTIONDIAGRAM
^4OAMETALSURFACEOFTHECAR
&IRSTCONNECTTHEBLACKGROUNDEARTHLEADTHENCONNECTTHE
YELLOWANDREDPOWERSUPPLYLEADS
_4OTHEPOWERANTENNAAERIALCONTROLLEADOR
POWERSUPPLYLEADOFANTENNAAERIALBOOSTER
.OTES
s)TISNOTNECESSARYTOCONNECTTHISLEADIFTHEREISNOPOWER
ANTENNAAERIALORANTENNAAERIALBOOSTERORWITHA
MANUALLYOPERATEDTELESCOPICANTENNAAERIAL
s7HENYOURCARHASABUILTIN&-!-ANTENNAAERIALINTHE
REARSIDEGLASSSEEh.OTESONTHECONTROLANDPOWERSUPPLY
LEADSv
`4O!-02%-/4%).OFANOPTIONALPOWER
AMPLIFIER
4HISCONNECTIONISONLYFORAMPLIFIERS#ONNECTINGANYOTHER
SYSTEMMAYDAMAGETHEUNIT
a4OTHEINTERFACECABLEOFACARTELEPHONE
b4OACARSILLUMINATIONSIGNAL
"ESURETOCONNECTTHEBLACKGROUNDEARTHLEADTOAMETAL
SURFACEOFTHECARFIRST
c4OTHE6POWERTERMINALWHICHIS
ENERGIZEDINTHEACCESSORYPOSITIONOFTHE
IGNITIONSWITCH
.OTES
s)FTHEREISNOACCESSORYPOSITIONCONNECTTOTHE6
POWERBATTERYTERMINALWHICHISENERGIZEDATALLTIMES
"ESURETOCONNECTTHEBLACKGROUNDEARTHLEADTOAMETAL
SURFACEOFTHECARFIRST
s7HENYOURCARHASABUILTIN&-!-ANTENNAAERIALINTHE
REARSIDEGLASSSEEh.OTESONTHECONTROLANDPOWERSUPPLY
LEADSv
d4OTHE6POWERTERMINALWHICHIS
ENERGIZEDATALLTIMES
"ESURETOCONNECTTHEBLACKGROUNDEARTHLEADTOAMETAL
SURFACEOFTHECARFIRST
e4OTHEPARKINGBRAKESWITCHCORD
-4OAUXILIARYEQUIPMENTSUCHASAPORTABLE
MEDIAPLAYERGAMEETCNOTSUPPLIED
4IP
9OUCANUSETHESUPPLIED2#!PINCORD–ORANOPTIONAL
ONE
®4OTHE6POWERTERMINALOFTHECARSBACK
LAMPLEADONLYWHENCONNECTINGTHEREAR
VIEWCAMERA
.OTESONTHECONTROLANDPOWERSUPPLYLEADS
s4HEPOWERANTENNAAERIALCONTROLLEADBLUESUPPLIES6
$#WHENYOUTURNONTHETUNER
s7HENYOURCARHASBUILTIN&-!-ANTENNAAERIALINTHEREAR
SIDEGLASSCONNECTTHEPOWERANTENNAAERIALCONTROLLEAD
BLUEORTHEACCESSORYPOWERSUPPLYLEADREDTOTHEPOWER
TERMINALOFTHEEXISTINGANTENNAAERIALBOOSTER&ORDETAILS
CONSULTYOURDEALER
s!POWERANTENNAAERIALWITHOUTARELAYBOXCANNOTBEUSED
WITHTHISUNIT
-EMORYHOLDCONNECTION
7HENTHEYELLOWPOWERSUPPLYLEADISCONNECTEDPOWERWILL
ALWAYSBESUPPLIEDTOTHEMEMORYCIRCUITEVENWHENTHEIGNITION
SWITCHISTURNEDOFF
.OTESONSPEAKERCONNECTION
s"EFORECONNECTINGTHESPEAKERSTURNTHEUNITOFF
s5SESPEAKERSWITHANIMPEDANCEOFTOOHMSANDWITH
ADEQUATEPOWERHANDLINGCAPACITIESTOAVOIDITSDAMAGE
s$ONOTCONNECTTHESPEAKERTERMINALSTOTHECARCHASSISOR
CONNECTTHETERMINALSOFTHERIGHTSPEAKERSWITHTHOSEOFTHELEFT
SPEAKER
s$ONOTCONNECTTHEGROUNDEARTHLEADOFTHISUNITTOTHE
NEGATIVEnTERMINALOFTHESPEAKER
s$ONOTATTEMPTTOCONNECTTHESPEAKERSINPARALLEL
s#ONNECTONLYPASSIVESPEAKERS#ONNECTINGACTIVESPEAKERS
WITHBUILTINAMPLIFIERSTOTHESPEAKERTERMINALSMAYDAMAGE
THEUNIT
s4OAVOIDAMALFUNCTIONDONOTUSETHEBUILTINSPEAKERLEADS
INSTALLEDINYOURCARIFTHEUNITSHARESACOMMONNEGATIVEn
LEADFORTHERIGHTANDLEFTSPEAKERS
s$ONOTCONNECTTHEUNITSSPEAKERLEADSTOEACHOTHER
.OTESONCONNECTION
s)FSPEAKERANDAMPLIFIERARENOTCONNECTEDCORRECTLYh/UTPUT
CONNECTIONFAILUREvAPPEARSINTHEDISPLAY)NTHISCASEMAKE
SURETHESPEAKERANDAMPLIFIERARECONNECTEDCORRECTLY
s)FYOUARETOUSETHEMONITORFORTHEREARSEATSCONNECTTHE
PARKINGBRAKESWITCHCORDTOTHEGROUNDEARTH
%QUIPMENTUSEDINILLUSTRATIONSNOTSUPPLIED
%QUIPOUTILIZADOENLASILUSTRACIONESNOSUMINISTRADO
!CTIVESUBWOOFER
!LTAVOZPOTENCIADORDE
GRAVESACTIVO
-ONITOR
-ONITOR
0OWERAMPLIFIER
!MPLIFICADORDEPOTENCIA
2EARVIEWCAMERA
#ÈMARARETROVISORA
2EARSPEAKER
!LTAVOZPOSTERIOR I0OD
&RONTSPEAKER
!LTAVOZFRONTAL
53"DEVICE
$ISPOSITIVO53"
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XAV-60/E60
11
&OOTBRAKETYPE
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XAV-60/E60
12
SECTION 3
DISASSEMBLY
• This set can be disassembled in the order shown below.
3-1. DISASSEMBLYFLOW
Note: Follow the disassembly procedure in the numerical order given.
3-2. FRONT PANEL BLOCK
3-6. VISUAL BOARD
(Page 14)
3-8. SERVO BOARD
(Page 15)
3-7. DVD MECHANISM DECK BLOCK
(Page 15)
3-5. AUDIO BOARD
(Page 14)
3-10. CHASSIS (OP, ZA) COMPLETE ASSY
(Page 16)
SET
3-3. DVD MECHANISM DECK
(MG-613C-187)
(Page 13)
3-9. CHASSIS (T612Z) SUB ASSY,
SENSOR BOARD
(Page 16)
3-4. CHASSIS 1F BLOCK,
CHASSIS 2F BLOCK
(Page 13)
3-2. FRONT PANEL BLOCK
(Page 12)
1screw
(PTT2.6 u6)
5two screws
(PTT2.6 u6)
5two screws
(PTT2.6 u6)
8flexible flat cable (40 core)
(CN1301)
7flexible flat cable (40 core)
(CN1302)
2two claws
3three claws
4cover block
2two claws
6two claws
6claw
9front panel block
6two claws

XAV-60/E60
13
3-3. DVD MECHANISM DECK (MG-613C-187)
3-4. CHASSIS 1F BLOCK, CHASSIS 2F BLOCK
2two screws
(PTT2.6 u6)
6flexible flat cable (40 core)
(CN901)
7connector (CN101)
8connector (CN103)
4bracket (front)
block
3filament tape
1two screws
(PTT2.6 u6)
5screw
(PTT2.6 u6)
5screw
(PTT2.6 u6)
5screw (PTT2.6 u6) 0chassis 2F block
9chassis 1F block
1two screws
(PTT2.6 u6)
1screw
(PTT2.6 u6)
7flexible flat cable (60 core)
9DVD mechanism deck
(MG-613C-187)
3connector (CN906)
4connector (CN651)
5cover (FFC)
2Lift up the DVD mechanism deck
(MG-613C-187)
8filament tape
6connector (CN10)
1screw
(PTT2.6 u6)

XAV-60/E60
14
3-5. AUDIO BOARD
3-6. VISUAL BOARD
qa two screws
(PTT2.6 u6)
qj two screws
(PS2.6 u14)
1fuse (blade type) (auto fuse)
(10A/32V) (F801)
9connection cord for automobile
(AUX2 AUDIO IN)
6Lift up the lead pin.
2Lift up the lead pin.
0flexible flat cable (40 core)
(CN901)
7connector (CN303)
qk DC fan (M801)
qd connector (CN101)
qg insulating sheet (audio)
qh fan connector (CN802)
3connector (CN652)
ql AUDIO board
qs three ground point screws
(PTT2.6 u6)
4screw (PTT2.6 u6)
8screw
(PTT2.6 u6)
5connection cord for
automobile (USB)
Note:
When the DC fan and
AUDIO board are mounted,
lock connection cord for
automobile and wire DC fan
by push lead pin.
qf connector (CN103)
4two screws
(Z S2.6 u4)
6four screws
(PTW S2u5)
2two screws
(Z S2.6 u4)
4two screws (Z S2.6 u4)
0flexible flat cable (60 core)
(CN2202)
9flexible flat cable (60 core)
(CN2201)
qf connector
(CN1901)
qa connector (CN2601)
qs power cable (6P)
qd filament tape
qg signal cable (6P)
8flexible flat cable (40 core)
(CN2001)
3bracket back
qh VISUAL board
Note:
There is EXT cable in
E (PAL) and
SaudiArabia
models.
1two screws
(PTT2.6 u6)
7chassis (lower)
5chassis 1F
Ver. 1.1

XAV-60/E60
15
3-7. DVD MECHANISM DECK BLOCK
3-8. SERVO BOARD
1
adhesive (ST-854GH)
10
u
33 m tape
1
adhesive (ST-854GH)
10
u
33 m tape
3two
screws
(
PTT2.6
u
5
)
2two
screws
(
P1.7
u
2.2
)
4shield
(613)
5
bracket (CD)
6dust protection sheet
8
DVD mechanism deck block
7laser caution label
(AEP, Russian, UK, E, Saudi Arabia)
Note: Adhesive (ST-854GH) 10 u33 m tape cannot re-used.
Please replace to brand-new part ones adhesive (ST-854GH)
10 u33 m tape is removed.
– DVD mechanism deck block (Bottom view) –
3
Remove the three solders
of SENSOR board wire.
3
Remove the two solders
of loading motor wire.
8
SERVO board
SERVO board
SERVO board
RED
WHITE
RED WHITE
BLACK
6three
screws
(
M1.7
u
2.5
)
4
OP flexible board
( CN2 )
Note 2:
When disconnecting the OP flexible board from
of the connector. Be sure to refer to “NOTE FOR
FLEXIBLE BOARD OF THE OPTICAL PICK-UP”
of the servicing notes (See page 5).
2
wire with connector
( CN7 )
5sled motor
flexible board
( CN1 )
7
1
adhesive (ST-854GH)
10
u
33 m tape
1
adhesive (ST-854GH)
10
u
33 m tape
1
adhesive (ST-854GH)
10
u
33 m tape
Note 1: Adhesive (ST-854GH) 10 u33 m tape cannot re-used.
Please replace to brand-new part ones adhesive (ST-854GH)
10 u33 m tape is removed.
Ver. 1.1

XAV-60/E60
16
3-9. CHASSIS (T612Z) SUB ASSY, SENSOR BOARD
3-10. CHASSIS (OP, ZA) COMPLETE ASSY
1two
screws
(
P1.7
u
2.2
)
4chassis (T612Z) sub assy
1two
screws
(
P1.7
u
2.2
)
2claw
3claw
5Remove the three solders.
6SENSOR borad
A
5
1
OP flexible board
( CN2 )
6two
coil springs
(damper)
8
chassis (OP, ZA) complete assy
7compression
spring
(damper, Z)
2
flexible board
( CN1 )
3
tension spring (KF)
tension spring (KF)
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4Turn the gear (RA1) fully
in the direction of arrow A.
Hang in order of A, Bby pay
attention spring of direction.
A
B
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XAV-60/E60
17
SECTION 4
ELECTRICAL ADJUSTMENTS
MONITOR SECTION
If any of the following parts was replaced, execute the “V-COM
Adjustment” and “Flicker Adjustment” as mentioned below.
• Complete AUDIO board
• AUDIO board: IC504
• Complete VISUAL board
• VISUAL board: IC2001
• Liquid crystal display panel (LCD1401)
• Complete LCD board
1. SETTINGS
1-1. Tools and measuring devices for adjustment
Tools and measuring devices Item used
PC
(The one with serial port. The USB-
RS232C conversion is available.)
V-COM adjustment and
Flicker adjustment
Communication software
(Hyper Terminal etc.)
Serial cable for RS232C
(Cross cable)
RS232C-JIG OVERALLASSY
(Part No. A-1777-380-A)
Oscilloscope V-COM adjustment
RS232C-JIG OVERALLASSY
1-2. Serial port setting
Please setting it as follows.
1-3. Connection with set
Procedure:
1. Four screws in the back of the set are removed, and the bracket
back is detached.
2. The 5pin cable is connected with the second the connector
from the left.
CN2002 on the
VISUAL board
3. The switch of RS232C-JIG OVERALLASSY is “L”.
HmoL
4. The communication software is start up.
5. Turn on the main power of set.
The following log is displayed when starting while connected.
xxxxx Visual Ver[**** ] xxxxx
Techwell Mode
Data Read Format : ‘r 005A’+ [Enter]
Data Write Format: ‘w 01C4 03’+ [Enter]
DAC Mode
Data Read Format : ‘dr0’+ [Enter]
Data Write Format: ‘dw1 7D’+ [Enter]
Gerda WB Adjust (TestMode5 only)
Read Drive Value : ‘grd’+’r / g / b’ [Enter]
Write Drive Value : ‘gwd’+’r / g / b’+’value(hex)’ [Enter]
Read CutOff Value : ‘grc’+’r / g / b’ [Enter]
Write CutOff Value : ‘gwc’+’r / g / b’+’value(hex)’ [Enter]
Flash Write
Save Data to Flash : ‘ds’+ [Enter]
Clear Flash Data : ‘dc’+ [Enter]
****: Version display
Ver. 1.2

XAV-60/E60
18
2. V-COM ADJUSTMENT
Procedure:
1. The setting of “1. SETTINGS” is completed.
2. Connect an oscilloscope to TP1401 (VCOM) and TP1402
(GND) on the LCD board.
Check Location:
JL1401
(VCOM)
JL1402
(GND)
– LCD Board (Side B) –
3. Adjust by using the communication software so that the
waveform level of oscilloscope becomes 5.8 ± 0.1 Vas fol-
lows.
5.8 ±0.1Vp-p
4. “dr1” is input by the communication software and “Enter” key
is pressed.
The following numerical value returns from the set.
“Read Channel1:0x**”
**: Hexadecimal (“00” to “FF”)
5. To change the adjusted value, “dw1 ##” is input by the com-
munication software and “Enter” key is pressed.
The following numerical value returns from the set.
“Write Channel1:0x##”
##: Hexadecimal (“00” to “FF”)
When waveform level is smaller than 5.8 V, the numerical
value of “##” is increase.
When waveform level is larger than 5.8 V, the numerical value
of “##” is decrease.
6. “ds” is input by the communication software and “Enter” key
is pressed and the numerical value is saved.
7. The “Reset” button is pressed and turn the power off.
Example:
When the returning numerical value “8a” and the waveform level
is 5.6 V.
The numerical value is increased, and adjusted for a waveform lev-
el to become 5.8 ± 0.1 Vwith “8b:8c:8d:8e:8f:90:91...”.
dr1
Read Channel1:0x8a
dw1 8b
Write Channel1:0x8b
dw1 8c
Write Channel1:0x8c
dw1 8d
Write Channel1:0x8d
ds
8Reading of default value.
8Default value.
8The numerical value is in-
creased and confirm.
8Enters the range of
8The numerical value is saved.
3. FLICKER ADJUSTMENT
Procedure:
1. The setting of “1. SETTINGS” is completed.
2. Input the PAL white 40% raster signal from AUX2 VIDEO IN
jack on the VISUAL board.
3. In the state of source off, press the [4] :[5] :[4] (keeps
pressing) button on the remote commander.
The test mode 4 starts, and the following screen is displayed on
the monitor.
4. “dr0” is input by the communication software and “Enter” key
is pressed.
The following numerical value returns from the set.
“Read Channel0:0x**”
**: Hexadecimal (“00” to “FF”)
5. To change the adjusted value, “dw0 ##” is input by the com-
munication software and “Enter” key is pressed.
The following numerical value returns from the set.
“Write Channel0:0x##”
##: Hexadecimal (“00” to “FF”)
Adjust so that the flicker becomes minimum in the sight.
6. “ds” is input by the communication software and “Enter” key
is pressed and the numerical value is saved.
7. The “Reset” button is pressed and turn the power off.
Example of characteristic:
Flicker
Setting value (decimal)
bad o
mgood

XAV-60/E60
XAV-60/E60
1919
SERVO SECTION
If any of the following parts was replaced, perform the “IOP Check” as mentioned below.
• Optical pick-up block (chassis (OP, ZA) complete assy)
• Complete SERVO board
Precaution Use the following tools and measuring devices. • DVD test disc TDV-540C (Part No. J-2501-235-A)
• CD test disc PATD-012 (Part No. 4-225-203-01)
• Digital voltmeter • Accessory remote commander RM-X170
IOP CHECK Connection:
SERVO board
TP51 (IOPDVD), TP47 (IOPCD)
TP63 (D3.3V) +
–
digital voltmeter
Procedure: 1. Check the IOP value of DVD and CD by label on the optical
pick-up.
DVD IOP value CD IOP value
Optical Pick-up Label:
" 

2. Connect a digital voltmeter to TP51 (IOPDVD) and TP63
(D3.3V) on the SERVO board.
3. Playback the DVD test disc (TDV-540C), and make a note of
the value of digital voltmeter.
4. Divide the measured voltage value by 1, and convert it into
current value.
5. Check that the calculated value is within ±6 mA to the IOP
value given on the label.
6. Connect a digital voltmeter to TP47 (IOPCD) and TP63
(D3.3V) on the SERVO board.
7. Playback the CD test disc (PATD-012), and make a note of the
value of digital voltmeter.
8. Divide the measured voltage value by 1, and convert it into
current value.
9. Check that the calculated value is within ±6 mA to the IOP
value given on the label.
TP63
(D3.3V)
TP51
(IOPDVD)
TP47
(IOPCD)
– SERVO Board (Side B) –
Check Location:

XAV-60/E60 XAV-60/E60
2020
SECTION 5
DIAGRAMS
5-1. BLOCK DIAGRAM - SERVO Section -
DVD PROCESSOR
IC4
SD-RAM
IC10
OPTICAL PICK-UP BLOCK
(KHS-360A)
RF+
DQ0 – DQ15
BA0
20
D/A CONVERTER
IC6
VO1R
5VO1F 6
VO2R
9VO2F 8
VO4R
33 VO4F 32 VO5R 36 VO5F 35
U
26
V
27
W
30
HUP
17 HUN 18 HVP 19 HVN 20 HWP 21 HWN 22 HB
D+ D– VBUS-USB
23
FOCUS/TRACKING COIL DRIVE,
SLED/SPINDLE MOTOR DRIVE
IC1
A0 – A11
X1
27MHz
RF–
A
B
C D
E
F
VR (DVD)
VR (CD)
LIMIT SW
GSW
LD (DVD) AUTOMATIC POWER
CONTROL (FOR DVD)
Q6
LD (CD)
VC
MSW
FCS+
FCS–
TRK+
TRK–
SLED A+
SLED A–
SLED B+
SLED B–
COIL U
COIL V
COIL W
HALL U+
HALL U–
HALL V+
HALL V–
HALL W+
HALL W–
HALL_BAIS–
AUTOMATIC POWER
CONTROL (FOR CD)
Q4
USB_VBUS
43IN1 182 FOCUS_PWM 44IN2 184 TRACK_PWM 46IN4 188 STA 47IN5 187 STB 48INSP 186 SPDL_PWM
4
37 96 94
38
STBY DRVSB
1F G
195DUPRD2 for MASTER
131 FG_IN 157 RFP 158 RFN
USBDP USBDN
160 A 161 B 163 C 164 D 166 E 168 F 181 DVD_LD 180 CD_LD 179 DVD_MD 178 CD_MD
111 HOMESW
173 VC
CD_DVD#
106 OP_GAIN
RAMDAT0 – RAMDAT15 RAMADD0 – RAMADD1161
RAMBA BA1
21 60
RAMCS0# CLK
38 70
PCLK CS
19 62
RAMCS1 RAS
18 63
RAMRAS# CAS
17 64
RAMCAS# WE
16 67
RAMWE# DQMH
39 68
RAMDQM DQML
15
FLASH MEMORY
IC11
DQ0 – DQ15
WE
11
A0 – A19
MEMDAT0 – MEMDAT15 MEMADD0 – MEMADD19 22
MEMWR# OE
28
MEMRD#
10 13
MEMCS1 A20
12
142203
RESET# RST
45 MSTR_TX 56 M_RESET 67 EJECT 68 LOAD 69 DR_ON 55 D_SW
194DUPTD2 for MASTER 46 MSTR_RX 192SEN 57 M_CTS 193REQ 48 M_RTS
LOADING
MOTOR DRIVE
IC102
REGULATOR
IC104
52 Z_MUTE
B/U B+
M1
(LOADING)
SW1
(CHUCKING END)
SW2
(SELF)
SW3
(DISC IN)
M
53 SELF_SW 54 IN_SW
146 145
XI
XO
X2
12MHz
USBXI
USBXO
MASTER CONTROLLER
IC502 (1/4)
116AOUT0
5SCK 6DATA1
114AOUT1 11 DATA2 112AOUT2 12 DATA3
7BCK 8LRCK
118AMCLK
ABCLK
ALRCLK
103MD 4MD 102MC 3MC 101ML 2MS 100
AMUTE
151DAC3
EEPROM
IC13
108CP_DATA_OUT 12
41 40
SI
107CP_DATA_IN 13 SO 109CP_CLK 4RESET
27VO1 FL 28ZERO2 26VO2 FR R-CH 22VO3 LS 19VO6 SW 21VO4 RS R-CH
A/D CONVERTER
IC7
R-CH
A
FL FL, SL, SW
SL
SW
B
AIN_L
C
A_MUTE
E
AVOIN
D
U, V, Y,
VIDEO_COMP
: AUDIO : VIDEO
SIGNAL PATH
R-ch is omitted due to same as L-ch.
5
CN652
(USB)
4 3
: USB
16 20
16 12
104AIN
14VINR 13VINL
6SCK 9DOUT 8BCK 7LRCK
99 98
149DAC4 152DAC2 154DAC1 V
Y
U
VIDEO_COMP
VIDEO AMP
Q2331
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