Sony XR-C550RDS User manual
XR-C550RDS
AEP Model
UK Model
SERVICE MANUAL
SPECIFICATIONS
Model Name Using Similar Mechanism NEW
Tape Transport Mechanism Type
MG-25B-136
For RM-X2S (Remote Commander),
please refer to RM-X2S/X3S Service
Manual (9-960-039-∏) previously issued.
Dolby noise reduction manufactured under license
from Dolby Laboratories Licensing Corporation.
“DOLBY”andthedouble-Dsymbol aare trademarks
of Dolby Laboratories Licensing Corporation.
Ver 1.1 2001.06
9-925-544-12 Sony Corporation
2001F0500-1 e Vehicle Company
C2001.6 ShinagawaTec Service Manual Production Group
FM/MW/LW CASSETTE CAR STEREO
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
2007.05.11
QQ :376315150
手机:13942296513
– 2 –
TABLE OF CONTENTS
1. GENERAL
Location of Controls ........................................................ 3
Setting the Clock ............................................................. 3
Using the Rotary Remote ................................................ 4
Adjusting the Sound Characteristics ............................... 4
Muting the Sound ............................................................ 4
Changing the Sound and Beep Tone................................ 4
Installation ....................................................................... 5
Connections ..................................................................... 6
2. DISASSEMBLY.......................................................... 9
3. ASSEMBLY OF MECHANISM DECK ........... 11
4. MECHANICAL ADJUSTMENTS ....................... 14
5. ELECTRICAL ADJUSTMENTS
Test Mode ........................................................................ 14
Tape Deck Section ........................................................... 15
Tuner Section................................................................... 15
6. DIAGRAMS
6-1. Printed Wiring Boards – Main Section –........................ 22
6-2. Schematic Diagram – Main Section – ............................. 25
6-3. Printed Wiring Board – Display Section – ..................... 30
6-4. Schematic Diagram – Display Section – ........................ 32
6-5. IC Pin Function Description ............................................ 35
7. EXPLODED VIEWS ................................................ 37
8. ELECTRICAL PARTS LIST................................ 40
SERVICING NOTES
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
•Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•Be careful not to apply force on the conductor when soldering
or unsoldering
Notes on chip component replacement
•Never reuse a disconnected chip component.
•Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
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TEL 13942296513 QQ 376315150 892498299
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– 9 –
Note: Follow the disassembly procedure in the numerical order given.
FRONT PANEL ASS’Y
SECTION 2
DISASSEMBLY
2
1
3
cover ass’y
1
2
COVER ASS’Y
1
Push the button
(release).
A
2
Remove the front panel ass’y
to the direction of the arrow
A
.
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TEL 13942296513 QQ 376315150 892498299
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– 10 –
SUB PANEL, MECHANISM DECK (MG-25B-136) 5
screw
(PTT2.6
×
6)
6
mechanism deck
(MG-25B-136)
4
flexible flat cable
(CN301)
1
three screws
(PTT2.6
×
8)
2
sub panel
3
connector
(CN302)
MAIN BOARD, HEAT SINK
4
two ground point
screws
3
two screws
(PTT2.6
×
8)
6
five screws
(PTT2.6
×
8)
3
screw (PTT2.6
×
8)
1
screw
(PTT2.6
×
8)
2
cord (with connector)
(line out front) (CN151)
6
two screws
(PTT2.6
×
8)
7
heat sink
5
main board
1
three screws
(PTT2.6
×
8)
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TEL 13942296513 QQ 376315150 892498299
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– 11 –
2
Install the hanger onto
two claws of the housing.
1
Install the catch to the hanger.
7
Hold the hanger by bending the claw.
A
part
B
part
C
part
D
part
8
Hold the hanger by
bending the claw.
3
Put the housing
under
A
part.
4
Fit claw on
B
part.
6
Fit projection on
D
part.
5
Fit projection on
C
part.
hanger
SECTION 3
ASSEMBLY OF MECHANISM DECK
housing
Note: Follow the assembly procedure in the numerical order given.
HOUSING
2
Move the arm (suction) in the arrow
direction and fit on projection.
1
Fit the arm (suction) on the shaft.
projection
ARM (SUCTION)
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TEL 13942296513 QQ 376315150 892498299
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– 12 –
1
Fit the lever (LDG-A) on
shafts
A
–
C
and install it.
shaft
A
shaft
C
4
type-E stop ring 2.0
shaft
A
shaft
C
LEVER (LDG-A) / (LDG-B)
shaft
B
GEAR (LDG-FT)
3
Align hole in the gear (LDG-D)
with hole in the lever (LDG-A).
gear (LDG-FB)
hole
gear (LDG-D)
lever (LDG-A)
2
Move the lever (LDG-B)
in the arrow direction.
1
tension spring (lever LDG)
4
gear (LDG-FT)
5
polyethylene washer
hole
3
Fit the lever (LDG-B) on
shafts
A
and
C
and
install it.
2
Pull the lever in the
arrow direction.
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
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– 14 –
SECTION 4
MECHANICAL ADJUSTMENTS
1. Clean the following parts with a denatured-alcohol-moistened
swab: playback head pinch roller
rubber belt capstan
idlers
2. Demagnetize the playback head with a head demagnetizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, apply suitable locking compound to the
parts adjusted.
5. The adjustments should be performed with the power supply
voltage unless otherwise noted.
•Torque Measurement
Mode Torqu Meter Meter Reading
Forward CQ-102C 30 – 65 g•cm
(0.42 – 0.90 oz•inch)
Forward CQ-102C 0.5 – 4.5 g•cm
Back Tension (0.01 – 0.06 oz•inch)
Reverse CQ-102RC 30 – 65 g•cm
(0.42 – 0.90 oz•inch)
Reverse CA-102RC 0.5 – 4.5 g•cm
Back Tension (0.01 – 0.06 oz•inch)
FF, REW CQ-201B 60 – 200 g•cm
(0.83 – 2.78 oz•inch)
Mode Tension Meter Meter Reading
Forward CQ-403A more than 90 g
(more than 3.18 oz)
Reverse CQ-403R more than 90 g
(more than 3.18 oz)
•Tape Tension Measurement
TEST MODE
This set have the test mode function. In the test mode, FM Auto
Scan/Stop Level andAM (MW)Auto Scan/Stop Level adjustments
can be performed easier than it in ordinary procedure.
<Set the Test Mode>
1. Set the “power select” switch (S801) is “A” position.
2. Turn ON the regulated power supply. (All LEDs on the set
lights up, and the clock is displayed.)
Note:Press the OFF button, if the clock is not displayed.
3. Push the preset 4 button.
4. Push the preset 5 button.
5. Press the preset 1 button for more than two seconds.
6. Then the display indicates all lights, the test mode is set.
<Release the Test mode>
1. Push the OFF button.
2. Set the power select switch (S801) is “B” position.
SECTION 5
ELECTRICAL ADJUSTMENTS
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TEL 13942296513 QQ 376315150 892498299
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– 15 –
TUNER SECTION 0dB=1µV
Cautions during repair
When the tuner unit is defective, replace it by a new one be-
cause its internal block is difficult to repair.
[Note]
Adjust the tuner section in the sequence shown below.
1. FM Auto Scan/Stop Level Adjustment
2. FM Stereo Separation Adjustment
3. FM Noise Focus Adjustment
4. FM Signal Meter Adjustment
5. AM (MW) Auto Scan/Stop Level Adjustment
FM Auto Scan/Stop Level Adjustment
Setting:
SOURCE button: FM
Procedure:
1. Set to the test mode. (See page 14).
2. Push the SOURCE button and set to FM.
Display
FM INTRO
REG
3. Push the preset 3 button.
Display
4. Adjust with the volume RV2 on TU1 so that the “FM” indica-
tion turns to “FM0” indication on the display window.
But, in case of already indicated “FM0”, turn the RV2 so that
put out light “0” indication and adjustment.
Display
INTRO
REG
FM
INTRO
REG
Adjustment Location: See page 18.
See the adjustment location from on page 18 for the
adjustment.
0 dB=0.775 VTAPE DECK SECTION
Tape Speed Adjustment
Procedure:
1. Put the set into the FWD PB mode.
Speed checker Frequency counter
–1.5 to +2.5% 2,955 to 3,075 Hz
Specification: Constant speed
Adjustment Location: See page 18.
set +–
test tape
WS-48A
(3 kHz, 0 dB)
speaker out terminal
4
Ω
speed checker
or
frequency counte
r
Dolby Level Adjustment
Setting:
Preset 3 (PLAY MODE) button: NR OFF
SEL (BAS) button : Center
SEL (TRE) button : Center
SEL (BAL) button : Center
SEL (FAD) button : Center
SEL (VOL) button : Maximum
D-BASS control : OFF
Procedure:
1. Put the set into the FWD PB mode.
2. Adjust RV401 (L-CH) and RV301 (R-CH) so that the level
meter reading is –6±1 dBs (0.35 to 0.43 V).
AdjustmentLocation:See page 18.
set +
–
test tape
P-4-D400
(400Hz, 0dB)
main board
level mete
r
main board
TP (DOLBY L)/
TP (DOLBY R)
TP (GND)
FM RF signal
generator
Carrier frequency : 98.0 MHz
Output level : 22 dB (12.6
µ
V)
Mode : mono
Modulation : 1 kHz, 22.5 kHz deviation (30%)
0.01
µ
F
set
antenna jack (J1)
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TEL 13942296513 QQ 376315150 892498299
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– 16 –
FM Stereo Separation Adjustment
Setting:
SOURCE button: FM
Procedure:
FM Stereo Level meter Level meter
signal generator connection reading (dB)
output channel
L-CH L-CH A
B
R-CH L-CH Adjust RV4 on TU1
for minimum reading.
R-CH R-CH C
D
L-CH R-CH Adjust RV4 on TU1
for minimum reading.
L-CH Stereo separation: A-B
R-CH Stereo separation: C-D
The separations of both channels should be equal.
Specification: Separation more than 30 dB
AdjustmentLocation:See page 18.
FM Noise Focus Adjustment
Setting:
SOURCE button: FM
Procedure:
1. Tuner the 98.00 MHz.
2. The then output level is supposing that (B) dB.
3. Adjust with the volume RV3 on TU1 so that the output level is
(B) –32 ± 2 dB then signal generator input set to –20 dB.
AdjustmentLocation:See page 18.
FM RF signal
generator
Carrier frequency : 98.0 MHz
Output level : 70 dB (3.2 mV)
Mode : stereo
Modulation : main: 1 kHz, 20 kHz deviation (26.7%)
sub: 1 kHz, 20 kHz deviation (26.7%)
:19 kHz pilot: 7.5 kHz deviation (10%)
0.01
µ
F
set
antenna jack (J1)
+
–
speaker out terminal
level meter
4
Ω
FM RF signal
generator
Carrier frequency : 98.00 MHz
Output level : 60 dB (1 mV)
Mode : stereo
Modulation : 1 kHz, 75 kHz deviation (100%)
0.01
µ
F
set
antenna jack (J1)
+
–
speaker out terminal
level meter
4
Ω
FM Signal Meter Adjustment
Setting:
SOURCE button: FM
FM RF signal
generator
Carrier frequency : 98.00 MHz
Output level : 35 dB (56.2
µ
V)
Mode : mono
Modulation : no modulation
0.01
µ
F
set
antenna jack (J1)
Procedure:
1. Set to the test mode. (See page 14.)
2. Push the SOURCE button and set to FM.
Display
3. Push the 6 button.
4. Adjust RV1 so that the display indication is “160”.
Display
Specification: Display indication: 158 to 162
Adjustment Location: See page 18.
INTRO
FM
FM INTRO
REG
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TEL 13942296513 QQ 376315150 892498299
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– 17 –
AM (MW) Auto Scan/Stop Level Adjustment
Make this adjustment after “FM Auto Scan/Stop Level Adjust-
ment”.
Setting:
SOURCE button: MW
AM RF signal
generator
Carrier frequency : 999 kHz
30% amplitude
modulation by
1 kHz signal
Output level : 33 dB
(
44.7
µ
V
)
(50
Ω
)set
AM dummy antenna
30
Ω
15 pF
65 pF
antenna jack (J1)
Procedure:
1. Set to the test mode. (See page 14.)
2. Push the SOURCE button and set to MW.
Display
3. Push the preset 3 button.
Display
4. Adjust with the volume RV1 on TU1 so that the “MW” indi-
cation turns to “MW0” indication on the display window.
But, in case of already indicated “MW0”, turn the RV1 so that
put out light “0” indication and adjustment.
Display
Adjustment Location: See page 18.
999 @
MW INTRO
3 999
MW INTRO
3 999
INTRO
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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– 18 –
J1
antenna jack
TU1
TP
(GND)
IC351
TP (DOLBY L)
TP
(DOLBY R)
– MAIN BOARD –
Adjustment Location:
– SET UPPER VIEW –
TU1
RV1 AM (MW) Auto Scan/Stop Level Adjustment
RV2 FM Auto Scan/Stop Level Adjustment
RV3 FM Noise Focus Adjustment
RV4 FM Stereo Separation Adjustment
RV1 FM Singnal Meter Adustment
Tape Speed Adjustment
RV301
(R-CH) RV401
(L-CH)
Dolby Level
Adjustment
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TEL 13942296513 QQ 376315150 892498299
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– 19 –
•IC Block Diagrams – MAIN SECTION –
IC1 TB2114F (EL)
VDD
SEEK/RECP
1234567 8 9 10
24 23 22 21 20 19 18 17 16 15
11 12
14 13
BUFFER
XTOUT
O
SC OUT
CE
DIN
CK
DOUT
SR
I/O-1
I/O-2
OUT-1
OUT-2
OUT-3
AM/FM IF
VDD
FM IN
AM IN
D-GND
FM CP OUT
VT
AM CP OUT
VCC
RF
A-GND
XTIN
BUS INTERFACE I/O PORTS OUT PORTS
OSC IN
OR
X'TAL OSC
ON/OFF
REFERENCE
COUNTER
PHASE
COMPARATOR
20BIT
IF COUNTER
2
MODULAS
PRESCALER
12BIT
PROGRAMABLE
COUNTER
AMPAMPAMP
+
–
RIPPLE
FILTER
18BIT
18BIT 22BIT
40BIT
SHIFT
RESISTER
REF
VCC +
–
SIG
SEEK/RECP
4BIT
SWALLOW
COUNTER
PSC
N
DATA
IC3 TDA7330BD-013TR
COSTAS
LOOP
PLL
57kHz
PHASE
DECODER
DIFF
DECODER
CLOCK
RECOVERY
PLL
1.4675kHz
ON/OFF
OSCILLATOR
fx DIVIDER
TEST LOGIC
8th ORDER
SC-BANDPASS
FILTER
2nd ORDER
ANTIALIAS
FILTER
+
–
20 19 18 17 16 15 14 13 12 11
10986 73 45
12
POR
TM
FSEL
T7
VCC
ARI
OUAL
RODA
ROCL
T57
MPXIN
VREF
CMP
FILOUT
GND
T1
T3
T4
OSCOUT
OSCIN
VCC
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
– 20 –
+
–
+
–
+–
+
–
+–
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2425
PBFB2
PBRIN2
PBREF2
PBFIN2
35
36
PBGND
VCT
PBFIN1
PBREF1
PBRIN1
PBFB1
PBEQ2
PBOUT2
VCC
TAPEIN2
AUXIN2
MSLPF
LINEOUT2
TCH2
NC
PLAY
FF
MSTC
DGND
MSOUT
NC
NRSW
INSW
TAPESW
MSMODE
DRSW
MSSW
NC
TCH1
LINEOUT1
DIREF
AUXIN1
TAPEIN1
PBEQ1
PBOUT1
GND
F2
120µ/
70µ
X1
X1
VCT
+
F1
120µ/
70µNR
OFF/B
F3
LPF
VCC
DETECT
MS ON/
OFF
NR
MODE
FWD/RVS
TAPE EQ
TAPE/AUX
NR BIAS
NR
MS
MODE
OFF/B
T2
T1
1
2
3
4
5
6
7
8OUT2
VS
OUT1
GND
IN1
VCC
IN2
GND
CONTROL CIRCUIT
IC151 LC75373ED
+
–
+
–
+
–
+
–+
–
+
–
+
–
+
–
+
–
+
–
+
–
+
–+
–
+
–
+
–
+
–
DECODER LATCH SHIFT
REGISTER CONTROL
–
+
+
–
12 3 45 6 7 8 9 10
20
19
18
17
16
15
14
13
12
11
21
22
2324252627282930313233
34
35
36
37
38
39
40
41
42
43
44
LSELO
L4
L3
L2
L1
VDD
R1
R2
R3
R4
RSELO
RVRIN
RCOM
RT1
RT2
RT3
RTOUT
RSIN
RS1
RS2
RS3
RSOUT
RFIN
RFOUT
RROUT
VSS
CL
DI
CE
VREF
LROUT
LFOUT
LFIN
LSOUT
LS3
LS2
LS1
LSIN
LTOUT
LT3
LT2
LT1
LCOM
LVRIN
IC351 CXA2510AQ-T4 IC351 CXA2510AQ-T4
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
Table of contents
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