Sony PCV-RZ-M Series VAIO User manual

SERVICE MANUAL
PERSONAL COMPUTER VAIO
For American Area
Mexican Model
S400
9-874-376-03
Lineup: PCV-RZ15M
PCV-RZ25M
PCV-RZ45MG
PCV-RZ_M Series
Ver. 3-2004D
Revision History
1
2

– 2 – PCV-RZ_M Series (AM)
Confidential
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type
recommended by the manufacturer.
Dispose of used batteries according
to the manufacturer’s instructions.
Informationinthis documentis subjectto changewithout notice.
Sony, VAIO and CLIE are trademarks or registered trademarks of
Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf
andother Microsoftproducts aretrademarks orregisteredtrademarks
of Microsoft Corporation in the United States and other countries.
The word Bluetooth and the Bluetooth logo are trademarks of
BluetoothSIG, Inc.AMD,theAMD logo,otherAMD productnames
and combinations thereof are trademarks of Advanced Micro
Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks
or registered trademarks of Intel Corporation.Transmeta, the
Transmeta logo, Crusoe Processor, the Crusoe logo and
combinations thereof are trademarks of Transmeta Corporation in
the USA and other countries. Graffiti, HotSync, PalmModem, and
Palm OS are resistered trademarks, and the Hotsync logo and Palm
are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola
aretrademarksof Motrora,Inc. OtherMotrolaproducts andservices
with (R) mark like Dragomball are the trademarks of Motrola, Inc.
All other names of systems, products and services in this manual
are trademarks or registered trademarks of their respective owners.
In this manual, the (TM) or (R) mark are not specified.

– 3 – PCV-RZ_M Series (AM)
Confidential
TABLE OF CONTENTS
1. DISASSEMBLY
•Flow Chart ................................................................ 1-1
•Left Panel Ass’y ....................................................... 1-2
•Optical Drive ............................................................ 1-3
•Switching Power ...................................................... 1-4
•HDD ......................................................................... 1-5
•IFX-333 Multi Card Board ...................................... 1-6
•CNX-235 Board ....................................................... 1-7
•CNX-183 Board ....................................................... 1-8
•CNX-184 Board ....................................................... 1-9
•FDD .......................................................................... 1-10
•CNX-180 Board ....................................................... 1-11
•DC Fan (Chassis) ..................................................... 1-12
•DC Fan (with Heat Sink) ......................................... 1-13
•CPU .......................................................................... 1-14
•VGA CARD ............................................................. 1-15
•PCI Slot Panel .......................................................... 1-16
•Mounted PWD ENX-26 (US F)............................... 1-17
•Sound Card (Audigy) ............................................... 1-18
•Modem Card............................................................. 1-19
•Memory .................................................................... 1-20
•Mother Board ........................................................... 1-21
•Right Panel Ass’y ..................................................... 1-22
•Top Panel Ass’y........................................................ 1-23
•Front Panel Ass’y ..................................................... 1-24
•SWX-120, SWX-159 Switch/LED Board ............... 1-25
2. FRAME HARNESS
•Frame Harness Diagram and Jumper Setting
of Mother Board ....................................................... 2-1
3. REPAIR PARTS LIST
3-1. Exploded View (Mother Board (WA) Ass’y) .......... 3-1
3-2. Exploded View (Mother Board (MO) Ass’y) .......... 3-3
3-3. Exploded View (Mother Board (MU) Ass’y) .......... 3-5
3-4. Accessories............................................................... 3-7
3-5. Basic List.................................................................. 3-8
3-6. Substitution List ....................................................... 3-11
History of the changes is shown as the “Revision
History” at the end of this data.

1-1 PCV-RZ_M Series (AM)
Confidential
SECTION 1
DISASSEMBLY
•FLOW CHART
•Ps-sdenotes the page concerned.
•HDD has a low resistance to vibration, requiring careful handling.
LEFT PANEL
ASS’Y
P1-2
RIGHT PANEL
ASS’Y
P1-22
TOP PANEL
ASS’Y
P1-23
OPTICAL
DRIVE
P1-3
SWITCHING
POWER
P1-4
HDD
PCV-RZ
P1-5
FDD
P1-10
CPU
P1-14
P1-15
DC FAN
(CHASSIS)
P1-12
CNX-180
BOARD
P1-11
IFX-333 MULTI
CARD BOARD
P1-6
PCI SLOT
PANEL
VGA CARD
P1-16
DC FAN
(WITH
HEAT SINK)
P1-13
MOTHER
BOARD
P1-21
MEMORY
P1-20
FRONT PANEL
ASS’Y
P1-24
MODEM
CARD
P1-19
SWX-120, SWX-159
SWITCH/LED
BOARD
P1-25
MOUNTED PWB
ENX-26 (US F)
P1-17
CNX-235
BOARD
P1-18
SOUND CARD
(AUDIGY)
P1-7
CNX-183,
CNX-184
BOARD
P1-8, 9

1-2 PCV-RZ_M Series (AM)
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•LEFT PANEL ASS’Y
1 two claws
2 Remove the left panel ass’y
in the direction of arrow
A .
A
A
A
: rear side (the enlargement figure of claws)

1-3 PCV-RZ_M Series (AM)
Confidential
•OPTICAL DRIVE
A
6
Remove the CD (bracket) ass’y
in the direction of arrow
A .
2 harness (IDE CD/DVD)
5 Pull the lever.
4 harness
(IDE CD/DVD)
1 harness
(switching power)
3 harness
(switching power)
7 two screws
(PWH3
× 5)
9 two screws
(PWH3
× 5)
8 upper optical drive
0 lower optical drive

1-4 PCV-RZ_M Series (AM)
Confidential
•SWITCHING POWER
2 four screws
(No.6-32UNC)
3 switching power
1 Disconnect respective
power connectors.
HARNESS LOCATION

1-5 PCV-RZ_M Series (AM)
Confidential
•HDD
7 two screws
(SW) (No.6-32UNC)
8 HDD
7 two screws
(SW) (No.6-32UNC)
5 Pull the lever.
1 harness
(IDE/ATA)
3 harness
(IDE/ATA)
6 HDD (bracket) ass’y
2 harness
(switching power)
4 power cable

1-6 PCV-RZ_M Series (AM)
Confidential
3 screw
(SW) (No.6-32UNC)
5 two screws
(+PWH 3x5)
3 screw
(SW) (No.6-32UNC)
6 IFX-333 multi card board
4 CR bracket block
1 harness
(USB2x3, MO)
2 harness
(OR, MS)
•IFX-333 MULTI CARD BOARD

1-7 PCV-RZ_M Series (AM)
Confidential
•CNX-235 BOARD
1 screw
(SW) (No.6-32UNC)
1 screw
(SW) (No.6-32UNC)
2 three screws
(SW) (No.6-32UNC)
3 PCCD bracket
4 CNX-235 board

1-8 PCV-RZ_M Series (AM)
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•CNX-183 BOARD
A
2 harness (1394)
1 harness (audio)
3 harness (USB2x3, MO)
5 claw
4 screw
(SW) (No.6-32UNC)
6 Remove the connector bracket
in the direction of arrow
A .
7 three screws
(SW) (No.6-32UNC)
B
8
Remove the CNX-183 board
in the direction of arrow
B .

1-9 PCV-RZ_M Series (AM)
Confidential
•CNX-184 BOARD
A
1 harness (1394)
4 boss
5 claw
2 harness
(USB2, SC)
* The MO model is using
the harness (USB × 4, MO)
3 screw
(SW) (No.6-32UNC)
6 Remove the connector bracket
in the direction of arrow A .
7 two screws
(SW) (No.6-32UNC)
B
8
Remove the CNX-184 board
in the direction of arrow B .

1-10 PCV-RZ_M Series (AM)
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•FDD
4 Remove the FD (bracket) ass’y
in the direction of arrow
A .
A
5
claw
1 harness (FDD)
2 harness
(switching power)
6 two screws
(PWH3
× 5)
7 FDD
3 Push the lever.

1-11 PCV-RZ_M Series (AM)
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•CNX-180 BOARD
4 Remove the CNX-180 board
in the direction of the arrow .
3 two claw
s
1 harness (MS, SIO)
2 screw
(SW) (No.6-32UNC)

1-12 PCV-RZ_M Series (AM)
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•DC FAN (CHASSIS)
2 Lift the fan bracket,
pushing two claws.
1 harness
3 four claws
4 Remove the fan bracket
in the direction of the arrow.
5 two claws
6 DC fan (chassis)
5 two claws

1-13 PCV-RZ_M Series (AM)
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•DC FAN (WITH HEAT SINK)
3 DC fan
(with heat sink)
3 DC fan
(with heat sink)
2 cli
p
1 harness
1 harness
2 Lift up the handle.
3 Claw
3 Claw
3 Claw
3 Claw
2 clip

1-14 PCV-RZ_M Series (AM)
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•CPU
2 CPU
1 Elect the lever
in the direction of arrow
A .
A
Note : When heat sink is removed from CPU,
install new ones after thermal diffusion
grease is wiped off and silicon compound
is applied to the place shown in the figure.
Thermal diffusion grease : silicon compound (G-765) 90G
Amount to apply : 0.5 g (as the same size as the tip of a match) (Pentium 4)
*
Take care not to apply the grease
to any other places because it has
high conductivity. grease
(in the surface at the
splatter)

1-15 PCV-RZ_M Series (AM)
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•VGA CARD
2 screw
(SW) (No.6-32UNC)
4 VGA card
3 Push the clip.
AGP1
1 power cable

1-16 PCV-RZ_M Series (AM)
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•PCI SLOT PANEL
1 screw
(SW) (No.6-32UNC)
2 PCI slot panel

1-17 PCV-RZ_M Series (AM)
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•MOUNTED PWB ENX-26 (US F)
PCI2
3 MOUNTED PWB
ENX-26 (US F)
2 screw
(SW) (No.6-32UNC)
1 harness (audio)