Sony BDP 5G Assembly instructions

REPAIR GUIDE
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
ORIGINAL MANUAL ISSUE DATE: 7/2010
Version Date Subject
1.0 7/2010 No revisions or updates are applicable at this time.
BDP UNIT ASSY
9-888-353-51

REPAIR GUIDE
BDP UNIT ASSY
9-888-353-51

Contents
Preparation --------------------------------------------------------------------------- 4
Repair Flow Chart
Checking flow -Drive (BU) section- ---------------------------------------- 5
BU check flow -Before BU replacement- --------------------------------- 6
BU (Optical Block) repair guide --------------------------------------------- 7
BU adjustment flow -After BU/MB replacement- ----------------------- 8
BU Repair parts
Packing spec. ------------------------------------------------------------------- 9
Folding motor FFC ------------------------------------------------------------- 10
Packing --------------------------------------------------------------------------- 11
BU Data decode --------------------------------------------------------------------- 12
Laser Caution Label ---------------------------------------------------------------- 13
Useful service mode ---------------------------------------------------------------- 14
Mechanical Part List ---------------------------------------------------------------- 15
Electrical Part List ------------------------------------------------------------------- 16
BDP UNIT ASSY REPAIR GUIDE 3

4
Preparation
ESD Measures
To prevent damage when you work with Electrostatic Discharge (ESD) sensitive parts, perform the following:
Before starting any BDP Unit Assembly repair, check the working space to ensure it meets ESD requirements.
Use caution when handling the ESD-resistance of the BD Laser. The BD laser is more fragile than a DVD/CD laser.
Ensure anyone repairing the BDP Unit Assembly follows all safety guidelines.
BDP UNIT ASSY REPAIR GUIDE

5
Checking Flow ~ Drive (BU) section ~
Yes
No
Yes
No
Yes
No
Yes
No
BLX-104 DVD TEST DISC HLX-513
CD TEST DISC YEDS-18
Yes
No
BDP UNIT ASSY can play the BD-disc. BDP UNIT ASSY can play the
DVD/CD-disc.
Check Drive Power Supply.
CN301 15p 12V / 12p 5V?
Check PS301,303 and 304.
Replace PS when open.
Check/replace the FFC cable,
then check BDP UNIT ASSY operates
normally.
Check the Optical Block Unit (BU) by
service mode (Flowchart zz).
BU Iop is OK?
Replace the
BU.
Optical Block Check
(Flowchart yy)
Flowchart No.xx (other check sheet)OK
BDP UNIT ASSY REPAIR GUIDE

6
BU Check Flow [zz] ~
BEFORE BU Replacement ~
Enter the Service Mode.
Select [2] DriveMenu.
Select [7] DeltaIOPCheck for
checking.
Specification
BD, DVD, CD; within ±12
Check DriveDeviceDiag.
Iop is out of specification,
replace BU to new one.
Optical Block Check
(Flowchart yy)
Yes
No
BDP UNIT ASSY REPAIR GUIDE

7
BU (Optical Block) Repair Guide
BDP 5G (BDP UNIT ASSY) series component structure is the same as conventional DVD Players.
However this BD player requires precise read out functions and also has a secure contents
Protection system.
Because of this requirement, it is necessary to set/adjust BU data to EEPROM.
Adjustment must be completed when;
(1)Replace BU (MB is original)
(2)Replace MB (BU is original)
(3)Replace both BU and MB
JIG Requirement
Digital camera (recommend with macro mode)
Barcode decoder (5GBUJIG) installed in JIG PC’s
USB memory
ESD work bench
Procedure (all cases) →Refer the diagram
Remarks:
•The service adjustment procedure will be carried out during OP data Writing.
•There is no manual adjustment procedure. LD ON TIME history doesn’t carry over.
•Do not touch any is something missing here or should read optical block parts or table during replacement.
BD Laser diode is very sensitive!
BDP UNIT ASSY REPAIR GUIDE

8
BU Adjustment Flow [yy] ~
AFTER BU/MB Replacement ~
Remove the defective BU from Loading Assy.
Also remove the BU dumpers (4pcs).
Unpack new parts and take Barcode
photo by camera.
Assemble BU with dumpers to Loading Assy
(tighten screw with 2kgf).
Decode the Barcode photo by using
BDBUDec and save the text data to USB
memory.
Enter the service mode and insert USB
memory to rear panel.
Select [2] Drive Menu →[3] RewriteOPData
The Iop data is within specification, turn off
the power.
Turn On the Power and check the playback
performance by using CD, DVD and BD.
BLX-104
DVD TEST DISC HLX-513
CD TEST DISC YEDS-18
After finishing the Rewrite OP data, confirm
[7] DeltaIOPcheck for BU Laser quality.
BDP UNIT ASSY REPAIR GUIDE

9
KEM-460AAA/C2NP Packing Spec.
Do not Reuse the bag!!
Open a box Take a corrugated cushion out
Do not touch the area!!
Open a bag
Open a cushion
Take BU out
BDP UNIT ASSY REPAIR GUIDE

10
KEM-460AAA/C2NP Folding Motor FFC
Marking for fold
Stretch the bent FFC straight
Fold down FFC
BU Packing Condition
BDP UNIT ASSY REPAIR GUIDE