Sony DVP-S335 User manual

SERVICE MANUAL
AEP Model
UK Model
DVP-S335/S336/S535D/S735D
Russian Model
Saudi Arabia Model
DVP-S335/S735D
E Model
DVP-S335/S345/S735D
Australian Model
DVP-S336/S735D
CD/DVD PLAYER
DVP-S335/S336/S345/
S535D/S735D
RMT-D115E/D115P/D116P/D120E/D120O/D120P
SPECIFICATIONS
Photo: DVP-S335
– Continued on next page –
CD/DVD player
Laser Semiconductor laser
Signal format system
PAL/(NTSC)
Audio characteristics
Frequency response
DVD (PCM 96 kH ): 2 H to 44 kH
(±1 dB)*
DVD (PCM 48 kH ): 2 H to 22 kH
(±0.5 dB)
CD: 2 H to 20 kH (±0.5 dB)
Signal-to-noise ratio
More than 110 dB (AUDIO OUT connectors
only) (EXCEPT S735D: E, EA, AUS)
Harmonic distortion
Less than 0.003 % (EXCEPT S735D)
Dynamic range
More than 100 dB (DVD)
More than 97 dB (CD) (EXCEPT S735D)
Wow and flutter
Less than detected value
(±0.001 % W PEAK)
More than 115 dB (AUDIO OUT
only) (S735D: E, EA, AUS)
connectors
Less than 0.0025 % (S735D)
More than 98 dB (CD) (S735D)
Outputs
AUDIO OUT
DIGITAL OUT
(OPTICAL)
DIGITAL OUT
(COAXIAL)
VIDEO OUT
S VIDEO OUT
5.1CH
OUTPUT
PHONES
Jack
type
Phono
jacks
Optical
output
connector
Phono
jack
Phono
jacks
4-pin
mini DIN
Phono
jack
Phone
jack
Output
level
2 Vrms
(at 50 kilohms)
–18 dBm
0.5 Vp-p
1.0 Vp-p
Y: 1.0 Vp-p
C: 0.3 Vp-p
(PAL)
C: 0.286 Vp-p
(NTSC)
2 Vrms
(at 50 kilohms)
12 mW
Load impedance
Over 10 kilohms
Wave length: 660 nm
75 ohms terminated
75 ohms,
sync negative
75 ohms,
sync negative
75 ohms terminated
Over 10 kilohms
32 ohms
(S535D/S735D)
(S535D/S735D)
COMPONENT
VIDEO OUT
(Y, CB/B-Y,
CR/R-Y)
AUDIO OUT
(WOOFER)
Phono
jacks
Phono
jack
Y: 1.0 Vp-p
CB/B-Y,
CR/R-Y:
0.7 Vp-p
2 Vrms
(at 50 kilohms)
75 ohms,
sync negative
75 ohms
Over 10 kilohms
(S335/S336/
S345)
(S335: E, EA/
S336: AUS/
S345/S735D)

– 2 –
WARNING!!
WHEN SERVICING, DO NOT APPROACH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION,
BE SURE TO OBSERVE FROM A DISTANCE OF
MORE THAN 25 cm FROM THE SURFACE OF THE
OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
CAUTION:
The use of optical instrument with this product will increase eye
hazard.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0OR DOTTED
LINE WITH MARK 0ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
1. Check the area of your repair for unsoldered or poorly-sol-
dered connections. Check the entire board surface for solder
splashes and bridges.
2. Check the interboard wiring to ensure that no wires are
“pinched” or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transis-
tors, that were installed during a previous repair. Point them
out to the customer and recommend their replacement.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
4. Look for parts which, though functioning, show obvious signs
of deterioration. Point them out to the customer and recom-
mend their replacement.
5. Check the B+ voltage to see it is at the values specified.
General
Power requirements
220 – 240 V AC, 50/60 H
Power consumption
15 W (S335/S336/S345)
16 W (S735D: E, EA, AUS)
17 W (S535D/S735D: AEP, UK, RU)
Dimensions (appr ox.)
430 × 69 × 252 mm (17 × 2
3
/ 4 × 10 in.)
(S335/S336/S345)
Mass (appr ox.)
2.8 kg (6 lb 3 o ) (S335/S336/S345)
Oper ating temper ature
5 ˚C to 35 ˚C
Oper ating humidity
25 % to 80 %
Supplied accessories
430 × 69 × 260 mm (17 × 2
3
/ 4 × 10
1
/ 4 in.)
(w/h/d) incl. projecting parts
(S535D)
430 × 74 × 260 mm (17 × 3 × 10
1
/ 4 in.) (S735D)
2.9 kg (6 lb 6 o ) (S535D)
3.1 kg (6 lb 13 o ) (S735D)
• Audio/video connecting cord (1)
• S video cord (1) (S535D/S375D)
• Remote commander (remote) (1)
• R6 (si e AA) batteries (2)
* The signals from AUDIO OUT connectors are measured. When you
play PCM sound trac s with a 96 Hz sampling frequency, the
output signals from the DIGITAL OUT (OPTICAL, COAXIAL) are
converted to 48 Hz (sampling frequency).
Desi
g
n and s
p
ecifications are sub
j
ect to chan
g
e without notice.
(S335/S336/S345)
CLASS 3B LASER
LUOKAN 3B LASER
LASERKLASS 3B
http://getMANUAL.com

– 3 –
TABLE OF CONTENTS
Section Title Page Section Title Page
Service Note ............................................................................ 4
1. GENERAL
Getting Started .............................................................. 1-1
Playing Discs................................................................. 1-4
Using Various Functions with the Control Menu........... 1-6
Settings and Adjustments ............................................. 1-11
2. DISASSEMBLY
2-1. Case Removal ............................................................... 2-1
2-2. Rear Panel Removal ..................................................... 2-1
2-3. Tray Cover Removal ...................................................... 2-1
2-4. Front Panel Removal..................................................... 2-1
2-5. Power Block Removal ................................................... 2-2
2-6. Mechanism Deck Removal............................................ 2-2
2-7. Tray Removal................................................................. 2-2
2-8. Optical Pick-up Removal ............................................... 2-2
2-9. Belt, MB-86 Board, Loading Motor (M001),
MS-48 Board Removal .................................................. 2-3
2-10. AI-17 Board Removal .................................................... 2-3
2-11. Internal Views ................................................................ 2-4
2-12. Circuit Boards Location ................................................. 2-5
3. BLOCK DIAGRAMS
3-1. Overall Block Diagram .................................................. 3-1
3-2. RF/Servo Block Diagram .............................................. 3-3
3-3. Signal Processor Block Diagram .................................. 3-5
3-4. System Control Block Diagram ..................................... 3-7
3-5. Audio (1) Block Diagram ............................................... 3-9
3-6. Video/Audio (2) Block Diagram ..................................... 3-11
3-7. Interface Control Block Diagram ................................... 3-13
3-8. Power Block Diagram .................................................... 3-15
4. PRINTED WIRING BOARDS AND SCHEMATIC
DIAGRAMS
4-1. Frame Schematic Diagrams.......................................... 4-3
4-2. Printed Wiring Boards and Schematic Diagrams ......... 4-5
MS-48 Printed Wiring Board and
Schematic Diagram ....................................................... 4-5
MB-86 Printed Wiring Board ......................................... 4-7
MB-86 (RF AMP, SERVO) Schematic Diagram ............ 4-11
MB-86 (ARP) Schematic Diagram ................................ 4-13
MB-86 (AV DECODER) Schematic Diagram................ 4-15
MB-86 (SDRAM) Schematic Diagram .......................... 4-17
MB-86 (VGA) Schematic Diagram ................................ 4-19
MB-86 (DRIVE) Schematic Diagram ............................ 4-21
MB-86 (SERVO DSP) Schematic Diagram................... 4-22
MB-86 (SYSTEM CONTROL)
Schematic Diagram ....................................................... 4-25
MB-86 (MEMORY, CLOCK GENERATOR)
Schematic Diagram ....................................................... 4-27
MB-86 (FGA) Schematic Diagram ................................ 4-29
MB-86 (AUDIO DSP) Schematic Diagram.................... 4-31
AI-17 Printed Wiring Board ........................................... 4-33
AI-17 (VIDEO BUFFER) Schematic Diagram............... 4-35
AI-17 (D/A CONVERTER, DSP)
Schematic Diagram ....................................................... 4-37
AI-17 (AMP, LPF) Schematic Diagram.......................... 4-39
AI-17 (D/A CONVERTER) Schematic Diagram............ 4-41
AI-17 (MODE CONTROL, POWER SUPPLY)
Schematic Diagram ....................................................... 4-43
AI-17 (IF CON) Schematic Diagram ............................. 4-45
ER-9 Printed Wiring Board............................................ 4-47
ER-9 (EURO AV1) Schematic Diagram ........................ 4-51
ER-9 (EURO AV2) Schematic Diagram ........................ 4-53
HP-127 Printed Wiring Board........................................ 4-56
HP-127 Schematic Diagram ......................................... 4-57
HS16S9E Printed Wiring Board .................................... 4-59
HS16S9E Schematic Diagram...................................... 4-61
5. IC PIN FUNCTION DESCRIPTION
5-1. System Control Pin Function
(MB-86 Board IC102) .................................................... 5-1
6. TEST MODE
6-1. General Description ...................................................... 6-1
6-2. Starting Test Mode ........................................................ 6-1
6-3. Syscon Diagnosis.......................................................... 6-1
6-4. Drive Auto Adjustment .................................................. 6-5
6-5. Drive Manual Operation ................................................ 6-7
6-6. Mecha Aging ................................................................. 6-9
6-7. Emergency History........................................................ 6-9
6-8. Version Information ....................................................... 6-10
6-9. Video Level Adjustment ................................................ 6-10
6-10. If Con Self Diagnostic Function .................................... 6-11
7. ELECTRICAL ADJUSTMENT
7-1. Power Supply Adjustment ............................................. 7-1
1. HS16S9E Board ............................................................ 7-1
7-2. Adjustment of Video System......................................... 7-2
1. Video Level Adjustment................................................. 7-2
2. S-terminal Output Check............................................... 7-2
3. Checking Component Video Output B-Y ...................... 7-2
4. Checking Component Video Output R-Y ...................... 7-2
5. Checking Component Video Output Y .......................... 7-3
6. Checking RGB Output R ............................................... 7-3
7. Checking RGB Output G............................................... 7-3
8. Checking RGB Output B ............................................... 7-3
9. Checking S Video output S-C ....................................... 7-4
7-3. Adjustment Related Parts Arrangement ....................... 7-6
8. REPAIR PARTS LIST
8-1. Exploded Views ............................................................. 8-1
8-1-1. Case Assembly (S335/S336/S345/S535D) ............. 8-1
8-1-2. Case Assembly (S735D).......................................... 8-2
8-1-3. Chassis Assembly .................................................... 8-3
8-1-4. Mechanism Deck Section ........................................ 8-5
8-2. Electrical Parts List ....................................................... 8-6

– 4 –
SERVICE NOTE
1. DISASSEMBLY
• This set can be disassembled in the order shown below.
Set
Case
(Page 2-1)
Power
Block
(Page 2-2) AI-17 Board
(Page 2-3)
Mechanism
Deck
(Page 2-2)
Front Panel
(Page 2-1)
Rear Panel
(Page 2-1) Tray Cover (Page 2-1)
Optical Pick-up
(Page 2-2)
MB-86 Board
(Page 2-3)
Belt
(Page 2-3)
Loading Motor (M001),
MS-48 Board
(Page 2-3)
Tray
(Page 2-2)

– 5 –
3. HOW TO SERVICE MB-86 BOARD
1) Remove the case from the set. (Refer to 2-1)
2) Remove the mechanism deck. (Refer to 2-6)
3) Remove the MB-86 board. (Refer to 2-9)
4) Set the CK-MD board as shown in Fig. 2.
Fig. 2
5) Set the MB-86 board as shown in Fig. 3.
Fig. 3
2. DISC REMOVAL PROCEDURE
(at POWER OFF)
1) Insert a tapering driver into the aperture of the unit bottom,
and move the lever of chuck cam in the direction of the arrow
A. (See Fig. 1)
2) Draw out the tray in the direction of the arrow B, and remove
a disc. (See Fig. 1)
Fig. 1
B
A
Lever of chuck cam
Aperture
Tray
5CK-MD board
4Claw
1Flexible board
(CN005)
3Flexible board
(CN002)
2Flexible board
(CN001)
1MB-86 board
3Two ground point
screws
2STAND

– 6 –
6) Set the CK-MB board as shown in Fig. 4.
Fig. 4
7) Set the CK-AI board as shown in Fig. 5.
Fig. 5
8) Set the mechanism deck as shown in Fig. 6.
Fig. 6
3CK-MB board 1MB-86 board
2Two connectors
(CN101, 102)
MB-86 board
Mechanism deck
CK-MB board
2Claw
1Two connectors
(CN101, 102)
3CK-AI board
4Connector
(CN104)
5Connector
(CN103)
6Flexible board
(CN103)
7Flexible board
(CN104)

1-1
SECTION 1
GENERAL This section is extracted from DVP-S335/
S336 instruction manual (3-059-581-11).
DVP-S335/S336/S345/S535D/S735D

1-2

1-3

1-4

1-5

1-6

1-7

1-8

1-9

1-10

1-11

1-12

1-13

1-14