Sony KDL-32W6100 User manual

SERVICE MANUAL
Version Date Subject
1.0 2020/01/14 First version issue.
2.0 2020/03/17 Second manual issue to change “9-888-791-P1” to “9-888-791-P2” (P1,70).
Add model names KDL-32W6103/KDL-43W6603 on the left-down side of each page.
Delete un-service parts (P9~10,13,15,17~18,21~23).
Update rattle sound fix tape qty (P44) and OC_fixed_tape_sound rattle(black) qty (P56).
Add U201/U202/U203 location and P/N (P12,20,71,72,73,74).
Correct U1 IC’s P/N (P71,72).
3.0 2020/9/1 Update Appendix-1 Trouble shooting for Abnormal display per MQ team request (P78).
LCD Digital Color TV
9-888-791-P3
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
ORIGINAL MANUAL ISSUE DATE: 2020/01/14 GN6FK CHASSIS
Segment: MA

MODEL LIST
MODEL COLOR COMMANDER DEST.MODEL COLOR COMMANDER DEST.
KDL-32W6100 Black RMT-TX301P IN5
KDL-43W6600 Black RMT-TX301P IN5
KDL-32W6103 Black RMT-TX301P IN5
KDL-43W6603 Black RMT-TX301P IN5
2
KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYSSET
2021/07/1722:37:53(GMT+09:00)

WARNINGS AND CAUTIONS
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.
SAFETY-RELATED COMPONENT WARNING!!
Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony
parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
Follow these procedures whenever critical components are replaced or improper operation is suspected.
3
KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYSSET
2021/07/1722:37:53(GMT+09:00)

When repairing the LCD panel, be sure you are grounded by using a wrist band.
When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
4
KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYSSET
2021/07/1722:37:53(GMT+09:00)

SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the internal wiring to ensure that no wires are “pinched” or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
5
KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYSSET
2021/07/1722:37:53(GMT+09:00)

SAFETY CHECK-OUT
6
Figure A. Measuring network for Leakage
Current
KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYSSET
2021/07/1722:37:53(GMT+09:00)

SELF DIAGNOSIS FUNCTION
7
Error Items
Number of LED
flashing Go to Shutdown State Description
MAIN_POWER 2 Yes Detect and observe main voltage
(1) 19.5V from AC adapter
AUD_ERR 3Yes Detecting/Observing audio AMP error
AUD_I2C 3Yes Audio AMP communication error
TU_DEMOD -No
(Only record error log) Tuner & Demodulator I2C communication monitoring. Tuner Detect signal monitoring.
PANEL_POWER_ERR 4 Yes Detect and observe for Panel_12V
PANEL_I2C_ERR 5Yes Detect Panel I2C Communication access error
BACKLIGHT 6 Yes Detect and observe backlight error
LED_I2C 6Yes LED Driver communication error
BE_I2C -No
(Only record error log) BE device I2C communication error detection.
PMIC_I2C -No
(Only record error log) PMIC communication error
KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYSSET
2021/07/1722:37:53(GMT+09:00)

• Items with no part number and no description are not stocked because they are seldom required for roution service.
• The construction parts of an assembled part are indicated with a collation number in the remark colum.
• Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
SEC 1. DISASSEMBLY AND PARTS LIST
8
KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYSSET
2021/07/1722:37:53(GMT+09:00)

DISASSEMBLY AND PARTS LIST
9
REF.NO. PART NO. DESCRIPTION MARK
1 A-501-696-8A ASSY, STAND R 32
2 A-501-696-7A ASSY, STAND L, 32
2-1 A-501-924-0A ASSY, SCREW FOR STAND
2
1
2-1
2-1
1-1. KDL-32W6100/KDL-32W6103
KDL-32W6100/KDL-32W6103 (IN5)
2
12-1
SYSSET
2021/07/1722:37:53(GMT+09:00)

DISASSEMBLY AND PARTS LIST
10
REF.NO. PART N0.
DESCRIPTION
MARK
3 A-501-696-5A
ASSY, COVER REAR 32
4 1-007-668-11
MOUNTED PWB KEYPAD
5 5-015-925-01
KEY BUTTON 32/43
6 1-007-679-11
CONNECTOR ASSY 6P(MB
-KEYPAD)
71-493-561-11
AC ADAPTOR 60W (ACDP
-060P01) with BIS website indication
1-493-332-14
AC ADAPTOR (60W)
with BIS website indication
1-493-332-33
AC ADAPTOR (60W)
with BIS website indication
8 1-003-987-11
AC POWER CORD SETS
with BIS website indication
4-729-978-01
SCREW, +PSW M3X8, W8, BLK
5pcs
7-685-646-79
SCREW +BVTP 3X8 TYPE2 IT
-3 6pcs
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT
-3 5pcs
5-015-929-01
SCREW, P M3*6
1pcs
*VESA Bracket were assembled by supplier.
3
8
4
6
5
7
1-1. KDL-32W6100/KDL-32W6103
KDL-32W6100/KDL-32W6103 (IN5) SYSSET
2021/07/1722:37:53(GMT+09:00)

DISASSEMBLY AND PARTS LIST
11
REF.NO. PART NO. DESCRIPTION MARK
9A-501-792-3A PWB A BOARD 32
10 1-007-673-11 MOUNTED PWB H ( IR )
11 1-007-669-11 MOUNTED PWB WIFI
12 1-007-677-11 CONNECTOR ASSY 8P(MB-IR)
13 1-007-683-11 CONNECTOR ASSY 4P(MB-SP)
14 1-007-675-11 LVDS CABLE 30P FFC
15 A-501-696-6A ASSY, COVER SIDE IO 32/43
16 1-859-303-11 LOUDSPEAKER (12W)
17 A-501-696-9A ASSY, ORNAMENTAL PANEL 32/43
18 5-015-916-01 FRAME BOTTOM 32 2pcs
19 5-015-923-01 LIGHT GUIDE 32/43
2-990-421-41 SCREW (+PSW) (M3X6) 10pcs
5-015-928-01 SCREW, F T3X6 1pcs
9
13 14
16
12
10
17
15
18
11
19
1-1. KDL-32W6100/KDL-32W6103
KDL-32W6100/KDL-32W6103 (IN5) SYSSET
2021/07/1722:37:53(GMT+09:00)

DISASSEMBLY AND PARTS LIST
12
REF.NO. PART No. DESCRIPTION
9-1 8-594-392-00
TM701 Tuner (RC341ZN)
9-2 6-718-194-01
U802 IC (TPA6138A2PWR)
9-3 6-723-394-01
U801 IC (BM28723MUV
-E2)
9-4 6-722-742-01
U1 IC (BD9423EFV
-E2)
9-5 6-723-407-01
U204 IC (MP5416GR
-0001-Z)
9-6 6-723-414-01
U401 IC (MT5581OSEJ)
9-7 6-724-267-01
U501 IC (K4B4G1646E
-BYMA)
9-8 6-724-267-01
U502 IC (K4B4G1646E
-BYMA)
9-9 6-901-614-01
U201 (MP2331GTL
-C814-Z)
9-10 6-901-615-01
U202 (MP2329GG
-C846-Z)
9-11 6-901-614-01
U203 (MP2331GTL
-C814-Z)
U1
U802 U503
U401
U403
U501U502
Q201
U204
U202
U203
U801
TM701
1-1. KDL-32W6100/KDL-32W6103
KDL-32W6100/KDL-32W6103 (IN5) SYSSET
2021/07/1722:37:53(GMT+09:00)

13
1-1-4. LCM REF.NO. PART No. DESCRIPTION
20 A-501-793-1A LCM ASSY (32) (SD320DBA-3)
21 1-812-200-15 BOE 32” O-CELL
22 A-501-6964-A ASSY, BEZEL FRONT
5-015-906-01 Bezel Screw/M2.5*L4.0/ BLACK Zn/C1018
5-015-905-01 THERMAL TAPE 40*20mm/BB412-A11LN
5-017-839-01 Film_Light_Cover_TAPE/28*14.0*0.175mm
21
22
1-1-4. LCM (W/O BEZEL)
20
1-1. KDL-32W6100/KDL-32W6103
KDL-32W6100/KDL-32W6103 (IN5) SYSSET
2021/07/1722:37:53(GMT+09:00)

14
1-1-4. LCM REF.NO. PART No. DESCRIPTION Mark
23 5-015-900-01 DIFFUSER SHEET Can not reuse
24 5-015-902-01 PRISM SHEET (0°)Can not reuse
25 5-015-903-01 PRISM SHEET (90°)Can not reuse
26 5-015-901-01 DIFFUSER PLATE
27 5-015-899-01 REFLECTOR SHEET
28 1-007-670-11 LIGHT BAR Can not reuse
5-017-838-01 LS BAR SCREW M2.5*L1.5 /black Can not reuse
5-015-908-01 LB_CABLE_FIXED_TAPE Can not reuse
23
24 25
26
27 28
1-1. KDL-32W6100/KDL-32W6103
KDL-32W6100/KDL-32W6103 (IN5) SYSSET
2021/07/1722:37:53(GMT+09:00)

15
1-1-5. PACKAGE
Front View
Back View
ASSESSORY BAG
1-1. KDL-32W6100/KDL-32W6103
KDL-32W6100/KDL-32W6103 (IN5) SYSSET
2021/07/1722:37:53(GMT+09:00)

16
1-1. KDL-32W6100/KDL-32W6103
1-1-6. Others REF.NO. PART No. DESCRIPTION MARK
29 1-493-316-12 REMOTE COMMANDER(RMT-TX301P)
30
1-005-659-21 MANGANESE BATTERY (R03)
In Accessory Bag
1-756-600-33 BATTERY, ALKALINE MANGANESE
after MANGANESE BATTERY
consumed, change to ALKALINE
MANGANESE BATTERY
29
30
KDL-32W6100/KDL-32W6103 (IN5) SYSSET
2021/07/1722:37:53(GMT+09:00)

DISASSEMBLY AND PARTS LIST
1-2-1. STAND BLOCK REF.NO. PART No. DESCRIPTION MARK
1 A-501-7124-A ASSY, STAND R, 43
2 A-501-7123-A ASSY, STAND L, 43
2-1 5-018-249-01 SCREW M4X16 4pcs
2
1
2-1
2-1
1-2. KDL-43W6600/KDL-43W6603
KDL-43W6600/KDL-43W6603 (IN5)
2
12-1
SYSSET
2021/07/1722:37:53(GMT+09:00)

DISASSEMBLY AND PARTS LIST
18
REF.NO. PART No.
DESCRIPTION
MARK
3 A-501-712-2A
ASSY, COVER REAR 43
4 1-007-668-11
MOUNTED PWB KEYPAD
5 5-015-925-01
KEY BUTTON 32/43
6 1-007-680-11
CONNECTOR ASSY 6P(MB
-KEYPAD)
7 1-007-669-11
MOUNTED PWB WIFI
8 1-007-682-11
CONNECTOR ASSY 6P(MB
-WIFI)
91-493-491-14
AC ADAPTOR (85W)
1-493-560-11
AC ADAPTOR 85W (ACDP
-085P01)
10 1-003-987-11
AC POWER CORD SETS
4-729-978-01
SCREW, +PSW M3X8 W8 BLK
5pcs
7-685-646-79
SCREW, +BVTP 3X8 TYPE2 IT
-3 6pcs
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT
-3 6pcs
5-015-929-01
SCREW, P M3*6
1pcs
*VESA Bracket were assembled by supplier.
3
10
4
6
7
8
5
1-2. KDL-43W6600/KDL-43W6603
9
KDL-43W6600/KDL-43W6603 (IN5) SYSSET
2021/07/1722:37:53(GMT+09:00)

DISASSEMBLY AND PARTS LIST
19
REF.NO. PART No.
DESCRIPTION
MARK
11 A-501-793-0A
PWB A BOARD 43
12 1-007-673-11
MOUNTED PWB H ( IR )
13 1-007-678-11
CONNECTOR ASSY 8P(MB
-IR)
14 1-007-684-11
CONNECTOR ASSY 4P(MB
-SP)
15 1-007-676-11
LVDS CABLE 51P FFC
16 A-501-696-6A
ASSY, COVER SIDE IO 32/43
17 1-859-303-11
LOUDSPEAKER (12W)
18 A-501-696-9A
ASSY, ORNAMENTAL PANEL 32/43
19 5-016-103-01
FRAME, BOTTOM 43
2pcs
20 5-015-923-01
LIGHT GUIDE 32/43
2-990-421-41
SCREW,
(+PSW) (M3X6) 9pcs
5-015-928-01
SCREW, F T3*6
1pcs
8
14 15
17 13
12
18
16
19
11
20
1-2. KDL-43W6600/KDL-43W6603
KDL-43W6600/KDL-43W6603 (IN5) SYSSET
2021/07/1722:37:53(GMT+09:00)

DISASSEMBLY AND PARTS LIST
20
REF.NO. PART No. DESCRIPTION
11-1 8-594-392-00
TM701 Tuner (RC341ZN)
11-2 6-718-194-01
U802 IC (TPA6138A2PWR)
11-3 6-723-394-01
U801 IC (BM28723MUV
-E2)
11-4 6-722-742-01
U1 IC (BD9423EFV
-E2)
11-5 6-723-407-01
U204 IC (MP5416GR
-0001-Z)
11-6 6-723-414-01
U401 IC (MT5581OSEJ)
11-7 6-724-267-01
U501 IC (K4B4G1646E
-BYMA)
11-8 6-724-267-01
U502 IC (K4B4G1646E
-BYMA)
11-9 6-901-614-01
U201 (MP2331GTL
-C814-Z)
11-10 6-901-615-01
U202 (MP2329GG
-C846-Z)
11-11 6-901-614-01
U203 (MP2331GTL
-C814-Z)
U1
U802 U503
U401
U403
U501U502
Q201
U204
U202
U203
U801
TM701
1-2. KDL-43W6600/KDL-43W6603
KDL-43W6600/KDL-43W6603 (IN5) SYSSET
2021/07/1722:37:53(GMT+09:00)