Sony HDV HVR-1500 User manual

SERVICE MANUAL
Volume 2 1st Edition
DIGITAL HD VIDEOCASSETTE RECORDER
HVR-1500
ANALOG INPUT BOARD
HVBK-1505

HVR-1500
!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.

HVR-1500 1
/ Table of Contents
DVP-42 ......................................................................... 4-11
HPR-20 ......................................................................... 4-14
CN-1968A ........................................................... 4-14
KY-614 ......................................................................... 4-16
HP-136 ................................................................ 4-16
KY-616 ......................................................................... 4-17
RP-133 .......................................................................... 4-18
RT-10 ............................................................................ 4-18
SDI-94 ........................................................................... 4-19
CN-2905 .............................................................. 4-19
SSS-12 .......................................................................... 4-21
5. Schematic Diagrams
AVP-7 ............................................................................. 5-2
CC-83G ......................................................................... 5-22
CC-84G ......................................................................... 5-22
CC-85G ......................................................................... 5-22
CN-1863 ....................................................................... 5-22
CN-1968A ..................................................................... 5-22
CN-2905 ....................................................................... 5-23
HP-136 .......................................................................... 5-23
DDE-22 ......................................................................... 5-24
DR-428BG .................................................................... 5-31
DVP-42 ......................................................................... 5-36
HPR-20 ......................................................................... 5-50
KY-614 ......................................................................... 5-65
KY-616 ......................................................................... 5-70
MB-1098 ....................................................................... 5-75
RP-133 .......................................................................... 5-81
RT-10 ............................................................................ 5-88
SDI-94 ........................................................................... 5-91
SE-521G ..................................................................... 5-102
SE-522G ..................................................................... 5-102
SE-525G ..................................................................... 5-102
SE-538G ..................................................................... 5-102
SSS-12 ........................................................................ 5-104
Frame Wiring .............................................................. 5-115
............................................................................... 3 (J)
........................................................................ 3 (J)
Manual Structure
Purpose of this manual ........................................................... 3 (E)
Related manuals ..................................................................... 3 (E)
1. Spare Parts
1-1. Notes on Repair Parts ..................................................... 1-1
1-1. ........................................................... 1-1
1-2. Exploded Views .............................................................. 1-2
1-3. Electrical Parts List ....................................................... 1-27
1-4. Supplied Accessories .................................................... 1-90
1-5. Optional Fixtures .......................................................... 1-90
2. Semiconductor Pin Assignments
3.
3. Circuit Description
This section is published one of these days.
4. Block Diagrams
Overall ............................................................................ 4-2
AVP-7 ............................................................................. 4-4
DDE-22 (HVBK-1505) .................................................. 4-8
DR-428BG ...................................................................... 4-9
CC-83G, 84G, 85G ..............................................4-10
CN-1863 .............................................................. 4-10
SE-521G, 522G, 525G, 538G .............................4-10

HVR-1500
2
6. Board Layouts
AVP-7 .............................................................................6-2
CC-83G ........................................................................... 6-4
CC-85G ........................................................................... 6-4
CC-84G ........................................................................... 6-4
CN-1863 .........................................................................6-5
CN-1968A ....................................................................... 6-5
CN-2021G ....................................................................... 6-5
CN-2022G ....................................................................... 6-5
CN-2905 .........................................................................6-5
DDE-22 ........................................................................... 6-6
DR-428BG ...................................................................... 6-8
DVP-42 ......................................................................... 6-10
HPR-20 ......................................................................... 6-12
HP-136 .......................................................................... 6-13
KY-614 ......................................................................... 6-14
KY-616 ......................................................................... 6-16
MB-1098 ....................................................................... 6-18
RP-133 .......................................................................... 6-20
RT-10 ............................................................................ 6-22
SE-521G ....................................................................... 6-23
SE-522G ....................................................................... 6-23
SE-525G ....................................................................... 6-23
SE-538G ....................................................................... 6-23
SDI-94 ........................................................................... 6-24
SSS-12 .......................................................................... 6-26

3 (J)
HVR-1500

3 (E)
HVR-1500
Manual Structure
Purpose of this manual
This manual is the Service Manual Volume 2 for the Digital HD Videocassette
Recorder HVR-1500, the option board Analog Input Board HVBK-1505.
This manual contains the parts lists, semiconductor pin assignments, block dia-
grams, schematic diagrams and board layouts.
Related manuals
In addition to this Service Manual Volume 2, the following manuals are provided.
..
..
.Operating Instructions
HVR-1500 (Supplied with HVR-1500)
Part number : 3-993-538-0X
HVBK-1505 (Supplied with HVBK-1505)
Part number : 3-993-605-0X
..
..
.CD-ROM Manual (Supplied with SY model)
This manual contains the Japanese, English, French, German, Italian, and Spanish
operating instructions (PDF).
Part number : 3-993-560-0X
..
..
.Service Manual Volume 1 (Not Supplied with equipment)
Contains the maintenance information of this equipment and servicing information
necessary for parts replacement and adjustments.
Part number : 9-968-316-0X
..
..
.“Semiconductor Pin Assignments” CD-ROM (Available on request)
This “Semiconductor Pin Assignments” CD-ROM allows you to search for
semiconductors used in Broadcast and Professional equipment.
This service manual contains a complete list of semiconductors and their ID Nos.,
and thus should be used together with the CD-ROM.
Part number: 9-968-546-06

1-1
HVR-1500
1-1. Notes on Repair Parts
1. Safety Related Components Warning
w
Components marked !are critical to safe operation.
Therefore, specified parts should be used in the case of
replacement.
2. Standardization of Parts
Some repair parts supplied by Sony differ from those
used for the unit. These are because of parts common-
ality and improvement.
3. Stock of Parts
Parts marked with “o” at SP (Supply Code) column of
the spare parts list may not be stocked. Therefore, the
delivery date will be delayed.
4. Harness
Harnesses with no part number are not registered as
spare parts.
Section 1
Spare Parts
1-1.

1-2 HVR-1500
a
a
BVTT3 x6
BVTT3 x6
BVTT3 x6
BVTT3 x6
BVTT
3 x6
BVTT3 x6
BVTT3 x6
BVTT3 x6
BVTT3 x6
6
12 6
1
2
11
11
3
4
7
7
7
5
10
10
8
8
9
Top Panel
1-2. Exploded Views

1-3
HVR-1500
Top Panel
No. Part No. SP Description
1 A-1185-264-A s MOUNTED CIRCUIT BOARD, RT-10
2 A-1220-433-A s MOUNTED CIRCUIT BOARD, RP-133
3 3-629-704-03 s CUSHION R
4 3-629-705-03 s CUSHION L
5 3-633-557-01 o PROTECTOR
6 3-729-076-01 s SCREW (+B) (2X3)
7 3-729-076-11 s SCREW (+B) (2X4)
8 3-733-690-01 s +B 4X6 (CU,NI)
9 3-993-403-02 s PANEL,TOP
10 3-993-408-01 s CUSHION 3
11 4-043-045-01 s FOOT
12 4-382-854-01 s SCREW (M3X8), P, SW (+)
7-685-871-01 s SCREW +BVTT 3X6 (S)

1-4 HVR-1500
P3 x8
P3 x6
b
a
a
109
106
101
113
103
110
110
110
110
110
110
110
108
109
111
112
107
105
102
104
P3 x8
HARNESS
(KY-MB)
HARNESS
(AC PSW)
HARNESS
(KY-HP)
b
Front Panel

1-5
HVR-1500
Front Panel
No. Part No. SP Description
101 A-1185-257-A s MOUNTED CIRCUIT BOARD, KY-614
102 A-1185-262-A s MOUNTED CIRCUIT BOARD, HP-136
103 A-1185-263-A s MOUNTED CIRCUIT BOARD, KY-616
104 A-8329-622-B s GUIDE (A) ASSY, CASSETTE
105 X-3704-923-3 s PANEL SUB ASSY,FRONT
106 1-478-929-21 s BLOCK, LIGHT GUIDE PLATE (2.7)
107 ! 1-771-124-11 s SWITCH, POWER
108 1-833-749-11 s CABLE, FLEXIBLE FLAT (45 CORE)
109 3-056-233-21 s SCREW (M2), LOCK ACE, P2
110 3-855-938-01 s SCREW +PSW2X5
111 3-991-298-02 s SWITCH,EJECT
112 3-992-998-02 s KNOB,VR
113 4-382-854-01 s SCREW (M3X8), P, SW (+)
7-682-147-01 s SCREW +P 3X6
7-685-146-11 s SCREW +P 3X8 TYPE2 NON-SLIT

1-6 HVR-1500
PIN Ø3
(Tool for
re-assembling)
(Tool for
re-assembling)
PIN Ø3
CN-2022G BOARD
CN-2021G
BOARD
216
229
211
218
219
225
231
220
221
210
229
229
228
227
229
201
217
229
229
209
230
224
204
206
212
214
232
226
233
233
202
202
229
215
213
223
203
224
222
226
223
207
229
234
233
232
226
229
226
222
205
208
223
a
b
b
a
Cassette Compartment Assembly

1-7
HVR-1500
Cassette Compartment Assembly
No. Part No. SP Description
201 A-8279-216-E s GEAR ASSY,MOTOR
202 A-8324-829-A s CASSETTE COMPARTMENT ASSY
203 X-3605-645-2 s PLATE AR ASSY,RACK
204 X-3605-646-2 s PLATE AL ASSY,RACK
205 X-3605-647-1 o GEAR(L) ASSY,DRIVING
206 X-3605-648-2 o RACK BML ASSY
207 X-3605-649-2 o RACK BMR ASSY
208 X-3605-661-3 s MOTOR ASSY
209 1-830-961-11 s CABLE, FLEXIBLE FLAT (18 CORE)
210 3-623-426-01 o BEARING
211 3-623-577-01 o SLIDER,TS
212 3-623-578-04 s LID,TS
213 3-623-579-01 o SLIDER,LID
214 3-623-580-03 o RACK CL
215 3-623-581-03 o RACK CR
216 3-623-582-02 o RACK AR
217 3-623-583-02 o RACK AL
218 3-623-584-02 o GEAR(R),DRIVING
219 3-623-585-03 o WHEEL,WORM
220 3-623-586-02 o GEAR,LIMITER
221 3-623-587-01 o GEAR,RELAY
222 3-623-588-01 o ROLLER,FT
223 3-623-589-01 o ROLLER ,ST
224 3-623-590-01 o ROLLER,AP
225 3-623-591-03 s RUBBER,LIMITER
226 3-623-592-01 s SPRING,EXTENSION
227 3-623-659-01 o GEAR B
228 3-623-660-02 o GEAR,WORM
229 3-624-231-01 s SCREW M2,SPECIAL
230 3-625-807-01 o G COVER
231 3-626-803-01 o PLATE,LIMITER
232 3-701-437-11 s WASHER PLASTIC (2.1X4X0.25)
233 3-701-437-21 s WASHER,PLASTIC (2.1X0.5)
234 3-813-830-01 s TUBE (4.2X2.6), SPIRAL

1-8 HVR-1500
aSE-538G
BOARD
b
b
c
c
a
320
301
320
320
314
317
306
319
309
319
307
302
318
308 319
311
318
303
318
304
318
310
312
315
316
313
305
320
Gears and SE-521G Board

1-9
HVR-1500
Gears and SE-521G Board
No. Part No. SP Description
301 A-1156-473-A s MOUNTED CIRCUIT BOARD, SE-521G
302 A-8279-202-C s MOTOR ASSY,LD
303 A-8279-205-B o GEAR ASSY,NO.3
304 X-3604-970-5 s GEAR ASSY,MODE
305 X-3605-638-1 o GEAR ASSY,FG
306 1-831-127-11 s CABLE, FLEXIBLE FLAT (15CORE)
307 1-959-130-12 o HARNESS, SUB (RS)
308 3-614-479-02 o GEAR, NO.1
309 3-614-481-02 o WORM(2)
310 3-614-485-01 o NO.4 GEAR
311 3-614-570-03 o GEAR,LIMITTER,TR
312 3-614-663-02 s SPRING,TR LIMITTER
313 3-623-451-01 o GEAR,WORM,LD
314 3-623-452-02 o HOLDER,WORM
315 3-623-534-02 o NO.3 GEAR
316 3-623-535-01 o SLEEVE
317 3-623-702-01 o SHAFT,WORM
318 3-669-465-01 s WASHER(1.5), STOPPER (PA)
319 3-701-437-01 s WASHER PLASTIC (2.1X0.14)
320 3-729-013-41 s SCREW(M1.4X3.5),WASHERHEAD(+P)

1-10 HVR-1500
422
418
401
421
405
412
419
410
411
420
422
422
422
417
408 406
414
403
402
422
413
416
415
422
407
409
404
a
W2.6
W2.6
a
Tension Regurator and Head Cleaner Assembly

1-11
HVR-1500
Tension Regurator and Head Cleaner Assembly
No. Part No. SP Description
401 A-1156-785-A s TENSION REGULATOR G ASSY
402 A-8279-200-C s GEAR ASSY,ME
403 A-8279-399-D o ARM ASSY,TG1
404 A-8323-782-F o CLEANER ASSY, HEAD
405 X-3605-620-2 o GEAR ASSY,ME
406 X-3605-665-3 s ROLLER ASSY,HC
407 X-3605-898-1 s ARM ASSY,ROLLER
408 ! 1-454-942-32 s SOLENOID, PLUNGER
409 3-349-859-31 s WASHER
410 3-623-497-01 o COVER,ME
411 3-623-498-01 s SPRING(ME),COMPRESSION
412 3-623-499-02 s SPRING,ME
413 3-623-771-02 o HOLDER,CAM,HC
414 3-623-774-01 o ROLLER,CAM,HC
415 3-623-775-01 o SLIDER,HC
416 3-623-780-01 o SPRING,PRESS,HC
417 3-623-781-02 o SPRING,RELEASE,HC
418 3-669-607-02 s SCREW +PSW (SMALL ROUND)2.6
419 3-701-439-01 s WASHER PLASTIC (3.1X0.13)
420 3-701-443-11 s WASHER PLASTIC (5.2X0.25)
421 3-726-829-01 s WASHER,STOPPER (PLA)
422 3-729-013-41 s SCREW(M1.4X3.5),WASHERHEAD(+P)
7-688-002-01 s W2.6, SMALL

1-12 HVR-1500
518
518
519
504
502
512
503
512
518
501
506
518
505
515
507
510
514
509
518
515
511
515
518
513
508
516
517
Drum and Rail Assembly