Sony HVR-M15AC User manual

SERVICE MANUAL
Sony EMCS Co.
Link
SERVICE NOTE
DISASSEMBLY
MODEL INFORMATION TABLE
SPECIFICATIONS
SCHEMATIC DIAGRAMS
FRAME SCHEMATIC DIAGRAM
BLOCK DIAGRAMS
ADJUSTMENTS
INSTRUCTION MANUAL
REPAIR PARTS LIST
PRINTED WIRING BOARDS
Link
HVR-M15AC/M15AE/M15AJ/M15AN/M15AP/M15AU
Revision History
Revision History
Ver. 1.2 2008.11
DIGITAL HD VIDEOCASSETTE RECORDER
R MECHANISM (MDX-R203)
The components identified by
mark 0or dotted line with
mark 0are critical for safety.
Replace only with part num-
ber specified.
Les composants identifiés par une
marque 0sont critiques pour la
sécurité.
Ne les remplacer que par une pièce
portant le numéro spécifié.
US Model
Canadian Model
AEP Model
E Model
Chinese Model
Japanese Model
HVR-M15AC/M15AE/M15AJ/
M15AN/M15AP/M15AU
RMT-DS7
2008K0800-1
© 2008.11
Published by Kohda TEC
9-852-602-12
Revised-1
Replace the previously issued
SERVICE MANUAL 9-852-602-11
with this Manual.

NOTE
HVR-M15AC/M15AE/M15AJ/M15AN/M15AP/M15AU
Link
Link
5. REPAIR PARTS LIST
Link
Link
OVERALL ASSEMBLY
CHASSIS BLOCK MD BLOCK
MECHANISM DECK
ASSEMBLY-1
MECHANISM DECK
ASSEMBLY-2
MECHANISM DECK
ASSEMBLY-3
ELECTRICAL PARTS LIST
ELECTRICAL PARTS LIST
EXPLODED VIEWS
EXPLODED VIEWS
ACCESSORIES
NOTE: Characters Ato Zof the electrical parts list indicate location of exploded views in which the desired part is shown.
ABCD
EF
FR-293 BOARD
FP-248 FLEXIBLE BOARD
FP-104 FLEXIBLE BOARD
JU-004 BOARD
JL-003 BOARD
MD-76 BOARD
VD-040 BOARD
RP-243 BOARD
A
F
D
B
B
F
C
C
G
MECHANISM DECK
ASSEMBLY-4

5-1
5. REPAIR PARTS LIST
5. REPAIR PARTS LIST
HVR-M15AC/M15AE/M15AJ/M15AN/M15AP/M15AU
(ENGLISH)
NOTE:
•-XX, -X mean standardized parts, so they may have some differences from
the original one.
•Items marked “*” are not stocked since they are seldom required for routine
service. Some delay should be anticipated when ordering these items.
•The mechanical parts with no reference number in the exploded views are not
supplied.
•Due to standardization, replacements in the parts list may be different from
the parts specified in the diagrams or the components used on the set.
•CAPACITORS:
uF: µF
•COILS
uH: µH
•RESISTORS
All resistors are in ohms.
METAL: metal-film resistor
METAL OXIDE: Metal Oxide-film resistor
F: nonflammable
•SEMICONDUCTORS
In each case, u: µ, for example:
uA...: µA... , uPA... , µPA... ,
uPB... , µPB... , uPC... , µPC... ,
uPD..., µPD...
When indicating parts by reference number,
please include the board name.
(JAPANESE)
•Abbreviation
CH : Chinese model
CND : Canadian model
J:Japanese model
The components identified by mark 0or
dotted line with mark 0are critical for safety.
Replace only with part number specified.
Les composants identifiés par une marque
0sont critiques pour la sécurité.
Ne les remplacer que par une pièce portant
le numéro spécifié.
【使用上の注意】
•ここに記載されている部品は,補修用部品であるため,回路図及び
セットに付いている部品と異なる場合があります。
•-XX,-Xは標準化部品のため,セットに付いている部品と異なる場
合があります。
•*印の部品は常備在庫しておりません。
•コンデンサの単位でuFはμFを示します。
•抵抗の単位Ωは省略してあります。
金 被：金属被膜抵抗。
サンキン：酸化金属被膜抵抗。
•インダクタの単位でuHはμHを示します。
•半導体の名称でuA...,uPA...,uPB...,uPC...,uPD...等はそれぞれμ
A...,μPA...,μPB...,μPC...,μPD...を示します。
0印の部品，または0印付の点線で囲まれた部品は，
安全性を維持するために，重要な部品です。
従って交換時は，必ず指定の部品を使用してください。
図面番号で部品を指定するときは基板名又はブロック
を併せて指定してください。
お願い
•Color Indication of Appearance Parts
Example:
(SILVER) : Cabinet’s Color
(Silver) : Parts Color
•外装部品色表示
例：
(SILVER):セットの色を表す。
(Silver) :部品の色を表す。

5-2
5. REPAIR PARTS LIST
HVR-M15AC/M15AE/M15AJ/M15AN/M15AP/M15AU
5-1-1. OVERALL ASSEMBLY
Ref. No. Part No. Description Ref. No. Part No. Description
5-1. EXPLODED VIEWS
DISASSEMBLY
HARDWARE LIST
ns: not supplied
8
7
ns
ns
ns
ns
ns
#140
#140
#14
0
#140
#141
#37
#141
1
3
2
2
Chassis block
(See page 5-3)
5
4
6
1 X-2190-846-1 PANEL (4600) ASSY, FRONT
2 3-736-779-71 MAGNET
3 X-2103-343-1 DOOR ASSY, FRONT
4 A-1551-514-A FR-293 BOARD, COMPLETE
5 1-832-959-11 FLEXIBLE FLAT CABLE (FFR-001)
6 3-065-749-21 CASE, UPPER
7 3-065-749-31 CASE, UPPER
*8 3-066-177-01 FOOT, RUBBER
#37 3-080-206-31 SCREW, TAPPING, P2 (Black)
#140 3-874-617-01 BIND TP RING M3X6 (Silver)
#141 7-685-791-01 SCREW +PTT 2.6X5 (S) (Silver)

5-3
5. REPAIR PARTS LIST
HVR-M15AC/M15AE/M15AJ/M15AN/M15AP/M15AU
Ref. No. Part No. Description Ref. No. Part No. Description
5-1-2. CHASSIS BLOCK
DISASSEMBLY
HARDWARE LIST
ns: not supplied
ns
#141
#38
#31
#31
#141
#32
#141
#37
#33
#33
#33
#141
ns
ns
ns
ns
56
58
57
55
59
60
61
62
54
53
51
52
52
MD block
(See page 5-4)
M907
51 1-964-812-11 HARNESS (DV-068)
*52 3-941-343-01 TAPE (A)
53 1-964-813-11 HARNESS (PW-065)
54 1-832-962-11 FLEXIBLE FLAT CABLE (FJK-001)
55 A-1551-517-A JL-003 BOARD, COMPLETE
56 2-676-029-01 HOLDER, FAN
57 2-676-028-01 HOLDER, JACK
58 3-879-573-01 PANEL, REAR
59 A-1551-516-A JU-004 BOARD, COMPLETE
60 1-832-963-11 CABLE, FLEXIBLE FLAT (FJV-003)
61 1-964-815-11 HARNESS (SV-002)
62 1-964-816-11 HARNESS (CP-098)
M907 1-787-505-11 MOTOR, FAN
#31 2-102-434-01 SCREW (M3 (ECO)), STEP (Silver)
#32 2-102-498-01 SCREW (2 (G TO)) (ECO) (Silver)
#33 3-077-331-21 +BV3 (3-CR) (Silver)
#37 3-080-206-31 SCREW, TAPPING, P2 (Black)
#38 7-685-651-79 SCREW, TAPPING +BV 3X20, TYPE 2, IT-3
(Silver)
#141 7-685-791-01 SCREW +PTT 2.6X5 (S) (Silver)

5-4
5. REPAIR PARTS LIST
HVR-M15AC/M15AE/M15AJ/M15AN/M15AP/M15AU
Ref. No. Part No. Description Ref. No. Part No. Description
5-1-3. MD BLOCK
HARDWARE LIST
ns: not supplied
DISASSEMBLY
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.
注意
電池の交換は，正しく行わないと破裂する恐れがあり
ます。電池を交換する場合には必ず同じ型名の電池
又は同等品と交換してください。
VD-040
RP-243
A
A
B
B
#32
#32
#32
#32
#32
#32
ns
ns
Mechanism Deck Assembly-1
(See page 5-5)
101
102
103
103
104
105
ns
ns
ns
ns
107
106
! : BT4601 (LITHIUM STORAGE BATTERY
)
Board on the mount position.
(See page 4-34.)
BT4601
(Note)
BH4601
(Note)
101 A-1551-943-A VD-040 BOARD, COMPLETE (SERVICE)
102 2-679-684-01 SHEET MD
103 3-974-011-01 RUBBER, VIBRATION PROOF
104 1-832-958-11 FLEXIBLE FLAT CABLE (FRP-001)
105 A-1166-862-A RP-243 BOARD, COMPLETE
*106 2-698-077-01 SHEET (DEW BARRIER)
*107 3-941-343-01 TAPE (A)
0BH4601 1-756-615-41 HOLDER, BATTERY (Note)
0BT4601 1-756-134-12 BATTERY, STORAGE, LITHIUM (Note)
#32 2-102-498-01 SCREW (2 (G TO)) (ECO) (Silver)
•Refer to page 5-1 for mark 0.
Note: Replace the battery holder (BH4601) together
when replacing the lithium storage battery
(BT4601) on the VD-040 board. (The battery
holder removed once cannot be used again.)
When mounting these parts, mount new bat-
tery holder first and attach new lithium storage
battery next.
ノート: VD-040基板のリチウムイオン蓄電池(BT4601)
を交換する場合はバッテリホルダ(BH4601)も
同時に新品に交換して下さい。( 一度使用した
バッテリホルダは再使用できません。)
部品取り付けの際は，先にバッテリホルダを
取り付けてからリチウムイオン蓄電池を装着
して下さい。

5-5
5. REPAIR PARTS LIST
HVR-M15AC/M15AE/M15AJ/M15AN/M15AP/M15AU
730 (Note)
M901
S004
701
703
723
724
702
726
705
706
707
707
708
709
715
717
721
716
718
719
720
CN004
714
712
711
713
710
714
712
711
713
710
704
704
725
Mechanism Deck Assembly-2
(See page 5-6)
Mechanism Deck Assembly-4
(See page 5-8)
5-1-4. MECHANISM DECK ASSEMBLY-1
(DRUM ASSEMBLY)
Ref. No. Part No. DescriptionRef. No. Part No. Description
701 1-675-561-11 FP-104 FLEXIBLE BOARD
*702 3-057-351-01 GUIDE, MIC BASE
703 3-057-350-02 BASE, MIC
704 3-732-817-11 SCREW (2X4.5), TAPPING
705 3-057-319-08 RETAINER, PENDULUM
706 X-3949-922-3 ARM ASSY, PENDULUM
707 3-057-286-01 SPRING, EXTENSION
708 3-057-280-01 ARM (S), BRAKE
709 3-057-279-01 BRAKE (T), RATCHET
710 3-057-232-01 SPRING, COMPRESSION
711 3-057-238-01 RING, TG
712 3-057-237-02 SLEEVE, TG
713 3-057-235-01 ROLLER, TG
714 3-057-234-01 FLANGE, TG UPPER
715 2-887-852-01 GUARD (B), GUIDE
716 A-7094-608-C SCREW ASSY, DRUM FITTING
717 3-973-171-01 SUPPORT, TAPE
718 3-057-227-01 RETAINER, TAPE
719 3-973-818-01 SPRING, COMPRESSION
720 X-3949-915-3 ARM ASSY, PINCH
721 3-057-228-02 CAP, DRUM
723 3-726-829-01 WASHER, STOPPER
724 3-057-353-01 SPRING, MIC BASE
725 3-318-201-91 SCREW (B) (1.4X3), TAPPING
726 3-973-266-11 SCREW (M2X2.2 (MEK)), HEAD
730 A-1556-714-A MDX-R203 (Note)
CN004 1-770-312-21 CONNECTOR 4P
M901 A-1193-393-A DRUM ASSY (DEH-21D/J-RP)
S004 1-762-351-22 SWITCH, PUSH (1 KEY) (REC PROOF)
Note : Use this part when you cannot replace each single part in Ref. No. 730
MDX-R203 such as dropping or flooding.
ノート:落下事故や設備不足等の理由により，730番MDX-R203の構成部品個
別に交換できない場合は，730番MDX-R203一式で交換してくださ
い。

5-6
5. REPAIR PARTS LIST
HVR-M15AC/M15AE/M15AJ/M15AN/M15AP/M15AU
751
752
758
752
753
757
753
M902
756
754 755
762 761
784
760
765
763
775
780
781
776
774
775
767
772 769
773
770
777
778
771
775 774
773
775
766
768
772
782
778
776
777
779
759
783
Mechanism Deck Assembly-3
(See page 5-7)
5-1-5. MECHANISM DECK ASSEMBLY-2
(GEAR, ARM)
Ref. No. Part No. DescriptionRef. No. Part No. Description
751 A-7096-800-A GEAR (A) ASSY, IDLER
752 3-057-311-01 GEAR (B), IDLER
753 A-7094-599-C REEL (LARGE) BLOCK ASSY
754 3-057-267-01 GEAR, ENCODER
755 3-057-294-01 GEAR, MAIN CAM
756 3-973-140-01 GEAR, SUB CAM
*757 3-057-302-01 SLIDER, SBR
758 3-057-314-02 SLIDER, SUB
759 X-3950-816-2 ARM ASSY, LOADING
760 3-057-221-01 SLIDER, PINCH
*761 3-057-252-01 ARM, SUB SLIDER
762 3-973-159-01 GEAR, JOINT
763 3-057-222-02 HOLDER, MOTOR
765 3-973-266-11 SCREW (M2X2.2 (MEK)), HEAD
766 X-3949-918-2 ARM ASSY, TG2
767 X-3949-919-2 ARM ASSY, TG7
768 3-057-295-01 SPRING, EXTENSION (TG2)
769 3-057-296-01 SPRING, EXTENSION (TG7)
770 X-3949-921-1 BAND (TG7) ASSY
771 X-3949-920-1 BAND (TG2) ASSY
772 3-057-281-01 MAGNET, ET
773 3-057-336-01 HOLDER, MAGNET
774 3-057-344-01 SPRING, COMPRESSION (TG ARM)
775 3-726-829-01 WASHER, STOPPER
776 3-057-232-01 SPRING, COMPRESSION (TG)
777 3-057-238-01 RING, TG
778 3-057-237-02 SLEEVE, TG
779 3-057-235-01 ROLLER, TG
780 3-057-234-01 FLANGE, TG UPPER
781 3-057-337-01 ROLLER, TG7
782 3-063-887-01 FLANGE (2), TG UPPER
783 X-2148-017-2 TC ASSY
784 2-685-919-01 SCREW (M2X13)
M902 X-3946-702-1 MOTOR ASSY, CAM

5-7
5. REPAIR PARTS LIST
HVR-M15AC/M15AE/M15AJ/M15AN/M15AP/M15AU
801
804
832
828
827
823
822 831
805 807
825
826
821
808
808
807
818
807
807
807
806
806
M903
Q001
D001
825
Q002
802
803
810
812
814
816
817
817
833 811
813
815
816
809
809
824
820
819
807
M904
ns
ns
829
5-1-6. MECHANISM DECK ASSEMBLY-3
(MOTOR, DECK BOARD)
ns : not supplied
Ref. No. Part No. DescriptionRef. No. Part No. Description
801 A-7025-007-A COASTER (T) BLOCK ASSY
802 A-7096-267-A COASTER (S) BLOCK ASSY (R)
*803 3-057-283-02 ARM, MAIN SLIDER
804 X-2022-253-6 CHASSIS ASSY, MECHANICAL
805 X-3949-924-1 STOPPER ASSY, PENDULUM
806 3-947-503-21 SCREW (M1.4)
807 3-732-817-11 SCREW (2X4.5), TAPPING
808 3-973-266-11 SCREW (M2X2.2 (MEK)), HEAD
809 3-973-142-01 STOPPER, COASTER PUNCHING
810 X-3946-690-2 ARM (S) ASSY, GL
811 X-3946-689-2 ARM (T) ASSY, GL
812 3-973-146-01 SPRING (S), GL TORSION
813 3-973-156-01 SPRING (T), GL TORSION
814 3-973-264-01 GEAR (S), GL
815 3-973-138-01 GEAR (T), GL
816 3-727-176-01 WASHER, STOPPER
817 3-973-143-01 WASHER, COASTER STOPPER
818 3-057-339-01 COVER, ENCODER
819 3-057-340-01 COVER, CAPSTAN
820 3-057-282-01 SLIDER, MAIN
821 1-657-785-11 FP-248 FLEXIBLE BOARD (DEW SENSOR)
822 3-057-320-01 BLOCK, REEL LOCK RELEASE
823 3-057-354-01 SPRING, REEL LOCK RELEASE
824 A-1154-628-A MD-76 BOARD, COMPLETE
*825 3-066-170-01 HOLDER (A), SENSOR
*826 3-057-555-01 HOLDER, LED
827 X-3950-199-1 BASE (S) ASSY, REEL (SERVICE)
828 X-3950-200-1 BASE (T) ASSY, REEL (SERVICE)
829 3-057-265-01 RETAINER, REEL BASE
831 3-726-829-01 WASHER, STOPPER
832 3-064-576-01 ECLIPSER
833 3-072-265-11 +T TAPPING SCREW 2X3.5 (G)
D001 6-500-652-01 DIODE GL453SE0000F (TAPE LED)
M903 8-835-648-14 MOTOR, DC SCD17A/C-NP (CAPSTAN MOTOR)
M904 X-3949-928-4 MOTOR ASSY, REEL
Q001 6-550-672-01 TRANSISTOR PT4850FJE00F
(TAPE END SENSOR)
Q002 6-550-672-01 TRANSISTOR PT4850FJE00F
(TAPE TOP SENSOR)

5-8
5. REPAIR PARTS LIST
HVR-M15AC/M15AE/M15AJ/M15AN/M15AP/M15AU
5-1-7. MECHANISM DECK ASSEMBLY-4
(CASSETTE COMPARTMENT)
ns : not supplied
Ref. No. Part No. Description
852
M905
852
853
851
854
855
856
ns
ns
851 A-1203-445-E COMPARTMENT BLOCK ASSY
852 3-732-817-11 SCREW (2X4.5), TAPPING
853 3-057-253-01 GEAR, WHEEL
854 3-057-254-01 GEAR (A)
855 3-057-255-01 GEAR (B)
856 A-7094-689-C GEAR (CD) BLOCK ASSY (SERVICE)
M905 X-3949-925-4 MOTOR ASSY, FL