South Pacific Industrial DW700 Quick start guide

Owners Installation & Operation Manual
Please read this user manual carefully before using the product
DW700 with 200mm diametre drum
DW1100 with 240mm diametre drum
DW1500 with 280mm diametre drum
DW700 DW1100 DW1500
04/2017
South Pacific Industrial Pty Ltd. Australia
TEL: [phone] FAX: [phone]
e-mail:[e-mail]
www.southpacific.com.au

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CONTENTS
I FEATURES
II PACKAGE CONTENTS
III SPECIFICATIONS
IV INSTALLATION
V OPERATION
VI MAINTENANCE
VII WARRANTY
VIII IMPORTANT INFORMATION
IX PARTS LIST
IFEATURES
No need for any specific chain and rope
Improved strong self-locking gear box can take load on both
directions and provide tremendous lifting and high stress
capacity
Heavy duty and fully sealed DC motor with long life and high
output torque
Motor/gearbox has 8 different degree mounting points to suit
deck or anchor well
Marine grade aluminum alloy & fully sealed gear box to ensure
corrosion resistance and maintenance free
Suit any thickness of deck and easy to install by yourself
II PACKAGE CONTENTS
DRUM WINCH
CONTROL DEVICE
USER MANUAL
HARDWARES (PACK)
× 1
× 1
× 1
× 1

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III SPECIFICATIONS
South Pacific Industrial Pty Ltd reserves the right to alter or change specifications without notice.
IV INSTALLATION
1. PLANE
a. First of all, a suitable bow roller must be installed to support the
anchor, chain and rope.
b. Abollard or snubbing device should be installed betwee
n the bow
roller and winch to tie the rope on while being anchored or
securing the anchor in the fully raised position.
2. CONSTRUCTION
a.
You may install the winch on the deck or inside the anchor well.
If the winch has been installed inside the anchor well, a roller
may need
ed between the bow roller and the winch to prevent the
rope/chain from scratching the deck. Also, you can adjust the
motor/gear box
position to fit inside the anchor well. Refer to the
photo below.

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Rope direction can be either at upper or lower side of the drum
b. Mount control device at a suitable position either in the cabin or
close to the operating area.
c. Connect the winch, control unit and power source using electric
cable indicated below. Keep the power supply cable as short as
possible. Too thin and/or too much length of electric cable will
reduce the performance of the windlass or cause the circuit
breaker to work incorrectly.
Model Main Heavy Cable Switches Cable Circuit Breaker
DW700(12V) AWG6 or 13mm² or 105A ratting AWG18
or
8A ratting
50A
DW1100(12V) AWG4 or 21mm² or 145A ratting 90A
DW1500(12V) AWG2 or 33mm² or 200A ratting 135A
DW1500(24V) AWG4 or 21mm² or 145A ratting 65A
d. There is one control system that is included in the package,
please refer to the connection diagram below.

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◆Direct control system(Single station):
Note: The direct control switch SW-
200 with dynamic brake, can
not be parallel.
◆Indirect control system:
Using multiple up/down switches,
foot switches or hand held
switch for multiple control, a solenoid is necessary.
If you have an existing control unit, you must remove it before
installing this indirect control system. Also, do not
attach
SW-200 to solenoid as an up/down switch (SW-025).
Refer to
the diagram below.

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Due to the heavy current draw from the DW1100 and DW1500 series,
we recommend the use of an independent battery (also require charge
from an alternator) with a minimum capacity of 55AH seated close to
the winch to minimize power loss and reduce cost of electrical cable.
Please refer to the diagram below.

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Note: For safety reasons, cut off the winch power from the main or
circuit breaker while not in use.
If the winding direction is not as desired, you can switch over
the wires on the winch.
V OPERATING
1. During operation
, if the circuit breaker bounces it means the motor
is overloaded. After about 10 seconds press the button to reset.
2
Pay out the rope and chain approximately 2~3 times the water’s
depth for a firm casting while being anchored.
The direct control system and indirect control system can not
exist concurrently.

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3. Keep limbs, fingers, clothing and hair clear of the winch and
anchor to avoid possible personal injury during operation.
4.
Tie the anchor rope firmly to the bollard when the anchor is cast
and the boat is moored. Do not allow the winch to take the force
of the boat’s drag.
5. When retracting, untie the rope from the bollard. Then move the
boat to the position just above the anchor by boat‘s engine
power(not by winch’s power) and switch on the winch to lift it.
When the anchor is close to the bow roller, slow down the roll in
by pausing the switch.
NOTE: The winch
is designed to lift the anchor, rather than to drag
the boat or for mooring.
6. If the anchor is stuck on the sea bed or reef, tie the rope on the
bollard and detach it by the boat’s engine power before operating
the winch or else it may cause damage or overstrain the winch.

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7
.
The anchor winch is not designed for continuous operation. Do not
use for more than 15 minutes at a time under loading. Allow an
interval of 30 minutes after each operation.
8. After use, secure the anchor firmly in place in the boat by extra
device(such as hook, shackle
…) to avoid damage caused by anchor
falling during transport.
★OPERATING SAFETY IS THE FIRST PRIORITY
VI MAINTENANCE
1. The DW Series winch comes with a sealed oil lubricated gear box.
There is no need for extra lubrication. please check oil level after
every 500 uses and using synthetic 10W-40 engine oil if needed .
2. In order to allow the winch to perform at optimum capacity and
extend its life, use fresh water to wash off salt water after each
use.
VII WARRANTY
1. The warranty is deemed as effective only under conditions of
normal operation, maintenance and without modification of the
product.

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2. CLAIMS
If the product needs servicing, please send it back to your local
distributor with the proof of purchase. However, the cost of
postage or removal from the boat will be borne by the owner.
3. LIMITATIONS AND EXCLUSIONS
The warranty will be deemed effectively only if used on a
non-commercial basis and will be invalid under the following
conditions:
a. Operation exceeds the designed specifications
b. Use for purposes other than indicated
c. Disassembly or modification of the product
d. Installation of other parts on the product
e. Third party products even if associated or used together with
this product.
VIII IMPORTANT INFORMATION
1.
In every circumstance, the operator must make safety as the first
priority. An inexperienced person or a child should not operate
this product. The manufacturer takes no responsibility for any
damage, property loss or injury caused from improper operation.
2. If a product is accepted for refunding, the manufacturer is not
responsible for any renovation of the boat.

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IX PARTS LIST:
Parts
Item
Note
1.
R044(0)(1)(2)
Motor (DW700)(1100)(1500)
2.
R0456
Key 4x4x15
3.
R0197-(12)(14)
Screw M6x(12)(14) sus
4.
R0428
Rubber cap
5. A0027
Gear box
W1-80-GLX for DW700
W1-64-GLX for DW1100 and DW1500
6.
R0463
Screw M8x12 sus
7.
R0457
Key 6x6x25 sus
8.
R0434
Oil seal 20x55x6
9.
R044(7,8,9)
Base (700,1100,1500)
10.
A0023-7,11,15
DW drum - 700,1100,1500
11.
R0072
Oil seal 20x42x7
12.
R0075
Ball bearing 20x42x12
13.
R0069
S-clip 20mm
14.
R0429
DW bearing hub
15.
R0019
Screw M5x10
16.
R0464
Bush 8x10x6

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Thank you for choosing South Pacific products
Purchase Date: Model:
Supplier Name:
Address:
Phone: Fax: