SP VirTis Wizard 2.0 User manual

SP INDUSTRIES, INC.
Controller Operator's Manual
VirTis Wizard 2.0
Lyophilizer Controller


Revision 001, 03/09 i
© SP Industries, Inc. 2009
Committed to Product Excellence
…and Continuous Support
Copyright © 2009 SP Industries, Inc. All marks herein are used under license.
All brand or product names mentioned may be trademarks or registered trademarks of their respective companies.
Part Number 100002416
Revision 001, 03/09
SP Industries Inc. Corporate Headquarters
935 Mearns Road 815 State Route 208 3538 Main Street
Warminster, PA 18974 USA Gardiner, NY 12525 USA Stone Ridge, NY 12484 USA
(800) 523-2327 (800) 431-8232 (800) 824-0400
(215) 672-7800 (800) 944-8559 (845) 687-0071
(845) 255-5000
SP Service (877) 548-4666
SP Service Fax (215) 672-1702
Website www.spindustries.com
This Controller Operator's Manual contains confidential and proprietary information of SP Industries, Inc. and may be used
only by a recipient designated by and for purposes specified by SP Industries, Inc.
Reproduction of, dissemination of, modifications to, or the creation of derivative works from this Controller Operator's
Manual, by any means and in any form or manner, is expressly prohibited, except with the prior written permission of SP
Industries, Inc. Permitted copies of this document must retain all proprietary notices contained in the original.
The information in this document is subject to change without prior notice. Always confirm with SP Industries, Inc. that you are
using the most current version of this document. SP Industries, Inc. is free to modify any of its products and services, in any
manner and at any time, notwithstanding the information contained in this document.
THE CONTENTS OF THIS DOCUMENT SHALL NOT CONSTITUTE ANY WARRANTY OF ANY KIND, EITHER
EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY
AND/OR FITNESS FOR A PARTICULAR PURPOSE OR GIVE RISE TO ANY LIABILITY OF SP INDUSTRIES, INC., ITS
AFFILIATES OR ITS SUPPLIERS.
The terms and conditions governing the use of this Controller Operator's Manual shall consist of those set forth in written
agreements with SP Industries, Inc.

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© SP Industries, Inc. 2009
Important Symbols
Warning! Injury or even death
may result if a recommendation
marked with this symbol is not
heeded.
Crush Hazard. Keep hands clear when
operating door.
Electric Shock Danger! Use
appropriate caution to avoid injury or
death.
Corrosive Chemical. Wear suitable
gloves, safety glasses, and protective
clothing.
Burn Danger! Potentially hot surface.
Use appropriate caution.
Property Caution! To prevent damage to
chamber equipment and/or load, adhere
to procedures marked by this symbol.
Do not store flammable materials in
chamber.
Practical Operating Tip. These
recommendations streamline unit
operation and prevent common operator
errors.
Wear Safety Glasses.
Explosive Materials Hazard! Keep
objects away from heat.
Freeze Dryer Safety Warnings
9Always assume that shelf, condenser and internal parts may be very cold or very hot. Wear protective equipment to
avoid burns.
9Always ensure that only an authorized technician services the refrigeration, heat transfer, vacuum and electrical
systems.
9Always ensure that refrigeration air intake is clear and clean.
9Always ensure vacuum pump exhaust is properly ventilated and/or contained.
9Always practice team lifting when moving heavy equipment.
9Always use a maximum one pound regulator if backfilling from an inert gas source.
9Always wear safety glasses when using glass flasks.
9Do carefully read the entire instruction manual before attempting to operate the freeze dryer.
9Do verify that the electric service and other utilities match the unit’s requirements before connecting to power.
9Never allow hand or body contact with open vacuum ports.
9Never clean with solvents. Use mild detergent and water only.
9Never operate the unit without all covers in place.
9Never pressurize chambers. Laboratory freeze-drying systems are designed for vacuum only.
9Never stopper vials unless the chamber door is tightly closed.
9Never use acrylic closures if they are cracked or crazed.
9Never use with toxic, corrosive, flammable or organic materials unless special precautions are in place to prevent injury
to personnel or damage to equipment.

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© SP Industries, Inc. 2009
Warranty Information
VirTis Wizard 2.0 is warranted by SP Industries to be free of defects in material and workmanship when operated under normal
conditions as specified in the instructions provided in this manual. Please take this opportunity to locate the serial tag on your
new VirTis Wizard 2.0 and record the information below for future reference. SP Industries also recommends that you complete
and return your unit’s warranty registration card.
Model Number
Serial Number
Part Number
Limited Warranty
SP Industries (the “Company”) warrants each of its products against any defects in material or workmanship, provided that the
product is used in a reasonable manner under appropriate conditions and consistent with the applicable operating instructions,
for a period of 12 months from the date of installation or 15 months from the date of shipment (whichever comes first).
The obligation of the Company shall be, at its option, to repair or replace, without charge any parts that prove to be defective
within the warranty period, if the purchaser notifies the Company promptly in writing of such defect. The Company shall not be
responsible for labor charges payable with respect to persons other than Company employees. Replacement or repair of parts
pursuant to this warranty shall not in any way extend the original warranty period. The Company will not be responsible for any
unauthorized repairs, replacements or product modifications, nor will it be responsible for any product failures resulting from
such unauthorized repairs, replacements or product modifications negligently or otherwise made by persons other than
Company employees or authorized representatives of the Company.
THE COMPANY DOES NOT MAKE AND EXPRESSLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE OR ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, WITH RESPECT TO THE
SALE, INSTALLATION, DESIGN OR USE OF ITS PRODUCTS. ADDITIONALLY, THE COMPANY SHALL NOT BE LIABLE
FOR ANY CONSEQUENTIAL DAMAGES RESULTING FROM THE USE OF OR ANY DEFECTS IN ITS PRODUCTS.
The Company’s employees are available to provide general advice to customers concerning the use of the Company’s
products; however, oral representations are not warranties with respect to particular products or their uses and may not be
relied upon if they are inconsistent with the relevant product specifications for the items set forth herein.
Notwithstanding the above, the terms and conditions set forth in the Company’s formal sales contracts shall be controlling and
supersede any inconsistent terms contained herein, and any changes to such contracts must be made in writing and signed by
an authorized executive of the Company.

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© SP Industries, Inc. 2009

Revision 001, 03/09 v
© SP Industries, Inc. 2009
Contents
Important Symbols ............................................................................................................................................... ii
Freeze Dryer Safety Warnings............................................................................................................................. ii
Warranty Information .......................................................................................................................................... iii
Introduction............................................................................................................................................ 1
Two Methods of Control .......................................................................................................................................1
Key Features ...................................................................................................................................................2
Navigation .............................................................................................................................................. 3
Button Functions ..................................................................................................................................................3
Manual Mode Buttons .....................................................................................................................................3
Automatic Mode Buttons .................................................................................................................................4
Manual Mode.......................................................................................................................................... 5
Manual Mode Settings .........................................................................................................................................5
Manual Mode Operation ......................................................................................................................................6
Automatic Mode..................................................................................................................................... 7
Creating a Recipe ................................................................................................................................................7
Thermal Treatment Steps................................................................................................................................8
Freeze, Condenser and Vacuum Phases........................................................................................................9
Drying Cycle Steps........................................................................................................................................10
Secondary Drying..........................................................................................................................................11
Automatic Operation ..........................................................................................................................................12
Optional Features ................................................................................................................................ 13
Purge .................................................................................................................................................................13
Pressure Rise (P-Rise) ......................................................................................................................................13
Semiauto Isolation Valve ...................................................................................................................................14
Line Printer.........................................................................................................................................................14
Calibration............................................................................................................................................ 15
Temperature ......................................................................................................................................................15
Vacuum..............................................................................................................................................................16
Maintenance Settings.......................................................................................................................... 17
Clock Adjust .......................................................................................................................................................17
Configuration Settings........................................................................................................................................17
Alarm Settings....................................................................................................................................................18
Factory Settings .................................................................................................................................................19
Service Routines................................................................................................................................................19
Relay Test..........................................................................................................................................................19
Vacuum Pump Oil Time .....................................................................................................................................19
Help Screen .......................................................................................................................................................20
Appendix A: Troubleshooting............................................................................................................ 21
Alarms................................................................................................................................................................21
System Functions ..............................................................................................................................................23

Contents VirTis Wizard 2.0
vi Revision 001, 03/09
© SP Industries, Inc. 2009
Appendix B: Factory Settings ............................................................................................................ 25
Factory Settings .................................................................................................................................................25
Service Routines................................................................................................................................................26
PID Control Settings......................................................................................................................................27
Relay Test..........................................................................................................................................................27

Chapter
1
Revision 001, 03/09 1
© SP Industries, Inc. 2009
Introduction
Building on the proven success of the Wizard Controller, the Wizard 2.0 exceeds the
power and user-friendliness of other embedded microprocessor controllers. With
complete recipe management and full alarming, the Wizard 2.0 controller provides full
process automation for VirTis-brand freeze dryers, including the AdVantage 2.0,
AdVantage Plus, Genesis, Ultra and VirTual series lyophilizers.
The Wizard 2.0 controller handles single or multiple refrigeration compressor
applications and boasts a long list of options. Its powerful microprocessor is fast
enough to accommodate multiple temperature sensors, while providing immediate
alarms for adverse conditions.
Select any of the 16 full-cycle recipes and, with the push of a button, the large liquid
crystal display plots the profile of the directed shelf temperature, while providing a
cycle progress bar graph. The display continually scans all configured transducers. If
an alarm occurs, the display indicates the out-of-tolerance condition.
To minimize warming during the condenser and vacuum phases, the Wizard 2.0
controller can be configured in a special freeze assist mode. Once configured, the
controller can keep your product at the set freeze temperature until primary drying
conditions are achieved.
Two Methods of Control
The Wizard’s unique software configuration allows the freeze-dry cycle to be shelf- or
product-driven, depending on your application requirements.
In the product-driven mode, the Wizard 2.0 uses the product temperature average to
determine if freeze conditions have been achieved and when to advance from primary
to secondary drying. During shelf-driven mode, the Wizard 2.0 directs drying through
a shelf temperature profile. Product temperature probes can be utilized to monitor
cycle conditions.

Introduction VirTis Wizard 2.0
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Key Features
•Full numeric keyboard and large, easy-to-read backlit liquid crystal display.
•Sixteen customizable, full-cycle freeze-dry recipes.
•Customizable recipe names, up to 10 characters.
•Freeze assist mode to keep product at low temperatures during evacuation
and condenser cooling, ensuring product integrity.
•Full synoptic display with real-time status of all major equipment functions.
•Rugged control panel resistant to dust, oils and spills.
•Power outage protection with product recovery routines.
•Full process system alarms for fast diagnostics.
•Optional line printer, which is connected via the printer output port.
•Optional computer workstation for data capture and recipe management.
•Door preseal routine, which performs a unit vacuum check with safety alarm
notification.
•Drying cycle profile display.
•Alarm status window for easy troubleshooting.
•Maintenance status screen for systems evaluation.
Note: SP Industries builds each unit according to the options purchased. Review the
standard sections, as well as the relevant optional sections of this manual.

Chapter
2
Revision 001, 03/09 3
© SP Industries, Inc. 2009
Navigation
The Wizard 2.0 controller is divided into four primary areas.
•The Manual Mode buttons allow you to activate various components of your
freeze dryer.
•The LCD display shows the status of the freeze dryer in real time and
indicates recipe progress and any active alarms.
•The tactile buttons below the LCD display allow you to enter recipe and
configuration data, as well as navigate system menus.
•The Automatic Mode buttons allow you to control your freeze dryer, as well as
navigate through various menus and screens of your Wizard 2.0 controller.
Button Functions
Manual Mode Buttons
•Freeze activates all components needed to cool the shelves to the Manual
Freeze setpoint.
•Condenser activates the condenser refrigeration system and cools the
condenser.
•Vacuum activates the vacuum system. Use in conjunction with the Vac Ctrl
button to control the vacuum pressure at a defined setpoint.
Note: Select your preferred unit of measure—millitorr, microbar or Pascal—from the
Configuration menu
•Shelf Ctrl initiates shelf temperature control at the Manual Heat setpoint.
Note: The Shelf Ctrl button should be used with the Condenser button to control the
shelf temperature at the setpoint.

Navigation VirTis Wizard 2.0
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•Vac Ctrl enables fine control of the vacuum at the Vacuum Control setpoint
using the gas bleed or power save method.
•Defrost heats the condenser to the Defrost Temperature Setpoint and
maintains that temperature for a the Manual Defrost Time Setpoint. This
button is locked when any other mode is active.
•Vac Release breaks vacuum by admitting ambient air or inert gas into the
chamber through the vacuum release valve. This button is locked when any
other mode is active.
Automatic Mode Buttons
•Start initiates an automatic cycle or recipe.
•Stop terminates an automatic cycle or recipe.
Note: A Stop command must be confirmed by pressing F2.
•Recipe opens the Recipe Manager, which allows you to modify recipe
parameters.
•Profile displays the recipe temperature trend line.
•Synoptic returns you to the Synoptic screen. System temperature and
vacuum control loops are only active when the Synoptic screen is displayed.
•Maintenance displays the Maintenance menu. For more information, see
Chapter 8: Maintenance Settings.
•Alarm displays all possible system alarms. Alarms triggered during the
freeze-dry process are highlighted by a black square and can be
acknowledged and cleared from this menu.
•F1 displays the Conversions screen, which shows comparable temperatures
for existing vapor pressure.
•F2 displays a menu for optional features, including semiauto isolation valve
control and Pressure Rise (P-Rise) testing.
WARNING! NEVER CONNECT A GAS SOURCE WITHOUT A PRESSURE REGULATOR. THE PRESSURE
REGULATOR MUST BE ABLE TO REDUCE SUPPLY PRESSURE TO 1 PSIG (70 MBAR OR 7 KPA) OR LESS.

Chapter
3
Revision 001, 03/09 5
© SP Industries, Inc. 2009
Manual Mode
Manual Mode allows you to manually control the freeze, condenser, vacuum, heat,
vacuum control, defrost and vacuum release functions. Each button has a
corresponding red LED that illuminates when the mode is active. A button’s LED may
blink on and off while functioning.
Manual Mode Settings
Manual Mode settings may be modified from the Manual Mode Settings menu. To
access this menu, press the Maintenance button and select 1.
The Manual Mode setpoints are defined as follows:
Parameter Factory Default Description
Manual Freeze
Setpoint
-40 °C The temperature that the product shelves will reach when the
Freeze button is pressed (typically -40 °C).
Manual Heat
Setpoint
25 °C The temperature that the system will attempt to reach when the
Shelf Ctrl button is selected.
Note: For low temperature control or accurate control at temperatures near
ambient, the Condenser function should be used with the Shelf Control
function.
Vacuum Control
Setpoint
200 millitorr The vacuum pressure that the system will maintain when Vacuum
and Vac Ctrl are selected.
Note: Under heavy vapor loads, actual pressure may be higher than the
setpoint. If this is the case, the shelf temperature may need to be lowered.
Defrost
Temperature
Setpoint
60 °C The maximum temperature that the freeze dryer will reach with the
Defrost function enabled.
Note: For units with Hot Gas Defrost, the defrost function cannot be enabled
unless the condenser temperature falls at least 20 °C below the Defrost
Temperature Setpoint.
Defrost Time
Setpoint
60 minutes The amount of time allotted to the Defrost function.
Purge 0 (disabled) Enter 1 to activate the Purge function. If enabled, the Vacuum
button will isolate the vacuum pump to allow the oil to be purged of
contaminants. This function is only available in Manual Mode.
Note: The Purge setting appears only if the Purge option was purchased and
enabled in the Factory Settings menu.
Vacuum Release
Time Setpoint
2-3 minutes
(AdVantage series)
5 minutes (Genesis,
Ultra & VirTual)
The length of time that the freeze dryer’s vacuum release valve will
remain open after powering off all manual functions and selecting
Vac Release.

Manual Mode VirTis Wizard 2.0
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© SP Industries, Inc. 2009
Manual Mode Operation
Before operating your system in Manual Mode, verify that the manual control setpoints
are correct in the Manual Mode Settings menu. You can modify these setpoints at any
time during the freeze-dry process. Changes are applied when you return to the
Synoptic screen.
To begin manual operation of your freeze dryer:
1. Insert product probes, if desired, and load the prepared product into the
chamber.
2. Verify that the chamber door(s) and any valves are closed.
3. Press Vacuum and allow vacuum pressure to reach approximately 500 Torr,
500 mbar or 50 kPa. Press Vacuum again to disable the vacuum pump.
Verify that the system is tightly sealed.
4. Press Freeze and allow the product to reach the desired temperature. If you
are not using product probes, allow the shelf temperature to reach and hold at
the Manual Freeze setpoint until product is uniformly frozen.
5. Press Condenser and allow the temperature to reach approximately -40 °C
or 20 °C below the shelf/product average temperature, whichever is colder.
6. Press Vacuum and allow vacuum pressure to reach an acceptable value
(generally less than 500 mTorr, 500 μbar or 50 Pa).
7. Press Shelf Ctrl to begin heating to the Manual Heat setpoint. Adjust the
setpoint as desired to optimize primary drying.
Note: Use the Shelf Ctrl button together with the Condenser button to control the
shelf temperature at the setpoint.
8. If vacuum control is desired, press the Vacuum Ctrl button. Adjust the
vacuum control setpoint as needed to optimize primary drying.
9. To perform manual secondary drying, adjust the shelf/product temperature
and vacuum control level as desired.
10. When the process is complete, turn off all Manual Mode functions in reverse
order.
11. Press Vac Release to break vacuum. If stoppering your product, you may
press Vac Release again while the system is equalizing to close the valve at
the desired pressure. After stoppering your product, select Vac Release and
allow the system to reach atmospheric pressure.
Note: There is no manual backfill setpoint. You must use the Vac Release button.
12. Remove the product.
13. Press Defrost to defrost the condenser. When defrosting is complete, remove
all condensate. Rinse and dry chamber and condenser surfaces.

Chapter
4
Revision 001, 03/09 7
© SP Industries, Inc. 2009
Automatic Mode
Automatic Mode helps you to better manage the freeze-dry process. Each function
has a corresponding red LED that lights when the button is active.
Note: All Manual Mode functions must be off prior to initiating the automated freeze-dry
process.
Creating a Recipe
Before beginning an automatic freeze-dry cycle, a recipe must first be created. The
recipe screens allow you to create and save up to sixteen recipes.
Note: Press the Profile button to display the recipe temperature trend line. It is good practice to
verify that your recipe is correct prior to starting an automatic cycle.
To program a recipe:
1. Press the Recipe button to access the main recipe menu.
2. Enter a Recipe Number (01-16) using the numeric keypad.
3. Select a recipe menu (Thermal Treatment Steps, Drying Cycle Steps, etc.)
using the Up and Down arrow buttons and press Enter to proceed.
Note: Recipe menus are explained in the following sections.
4. Once in a recipe menu, use the numeric keypad to enter the desired value in
each field and the Up and Down arrow keys to progress through the step
parameters. Use the ±key to toggle between positive and negative values.
Temperature, displayed in Celsius, may be adjusted in increments of one (1).
Time, displayed in minutes, may be adjusted in increments of five (5).
Vacuum pressure may be displayed in mTorr, μBar or kPa, depending on
your Maintenance settings, and may be adjusted in increments of 10.
Note: Enter a zero (0) value in the time field of a step to skip the remaining steps and
proceed to the next phase.

Automatic Mode VirTis Wizard 2.0
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© SP Industries, Inc. 2009
5. After entering appropriate values, press F1 to advance to the next recipe
screen.
6. After completing all recipe screens, press the Synoptic button to return to the
Synoptic screen. Recipe parameters are saved automatically.
7. To print recipe parameters to the optional line printer, press the Recipe button
and then press F2. The active recipe will be printed.
Thermal Treatment Steps
The Thermal Treatment steps temper, condition and anneal your product sample to
enhance freeze-drying. You can select and modify the parameters of up to 12
Thermal Treatment steps. Configurable settings include temperature, time and ramp
or hold.
Note: These settings must be within the unit’s ability. Consult your unit specifications or contact
SP Service for more information.
Setting Description
Temp (°C) Use the ±key and the numeric keypad to change the temperature setting
in one-degree increments, up to ± 99 °C.
Time (min.) Use the numeric keypad to change the time in five-minute increments, up
to 1255 minutes per step.
Ramp/Hold Use the ±key to modify the Ramp or Hold value, or press Enter to select
the current Ramp or Hold. This will allow a temperature to be held for a
period or increased to a specific value over a fixed time.
CAUTION! SP INDUSTRIES RECOMMENDS PROGRAMMING A HOLD FOR YOUR FIRST STEP TO
PROVIDE A STARTING POINT FOR YOUR RECIPE.

VirTis Wizard 2.0 Automatic Mode
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© SP Industries, Inc. 2009
Freeze, Condenser and Vacuum Phases
From this menu, you can modify the recipe’s Freeze temperature, Additional Freeze
Time, Condenser setpoint and Vacuum setpoint. These settings are used to establish
the initial conditions for primary freeze-drying. Each of these points must be satisfied
in sequence before Primary Drying can begin.
Note: These settings must be within the unit’s ability. Consult your unit specifications or contact
SP Service for more information.
The menu parameters are defined as follows:
Setting Typical Value Description
Freeze Temperature (°C) -40 °C The temperature that the product or shelf must
reach before the system will proceed to the next
phase. Use the ±key and the numeric keypad to
change the temperature setting in one-degree
increments, up to ± 99 °C.
Additional Freeze Time
(min.)
60 minutes Additional freeze time is used to ensure product
uniformity. The shelf temperature drops as low as
possible for the specified period. Use the numeric
keypad to change the time in five-minute
increments, up to 1255 minutes per step.
Condenser Setpoint (°C) -40 °C The condenser must reach this temperature
before proceeding to the vacuum phase. Use the
numeric keypad to change the temperature setting
in one-degree increments, up to ± 99 °C.
Vacuum Setpoint (mTorr) 200 mTorr The vacuum level that the system must reach
before advancing to primary drying. Use the
numeric keypad to change the vacuum setpoint in
10-degree increments, from 2540 to 0.

Automatic Mode VirTis Wizard 2.0
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© SP Industries, Inc. 2009
Drying Cycle Steps
Drying Cycle Steps allow you to modify the temperature, time, vacuum setpoint and
ramp or hold settings. When modifying Drying Cycle Steps, enter a zero value in the
time field to skip directly to Post Heat (Secondary Drying).
Note: These settings must be within the unit’s ability. Consult your unit specifications or contact
SP Service for more information.
The menu parameters are defined as follows:
Parameter Description
Temp (°C) The product or shelf will hold or ramp to this temperature. Use the ±key and
the numeric keypad to change the temperature setting in one-degree
increments, up to ± 99 °C.
Time (min.) The unit will hold or ramp to the product or shelf temperature for the specified
period. Use the numeric keypad to change the time in five-minute increments,
up to 1255 minutes per step.
Ramp or Hold Hold will adjust the product or shelf temperature as rapidly as possible to the
setpoint and hold the temperature for the remaining period. Ramp will ramp
the product or shelf temperature from its current value to the setpoint at a rate
determined by the Wizard 2.0 controller.
Vacuum Setpoint
(mTorr)
The unit will adjust the vacuum level to meet the Vacuum Setpoint. Use the
±key and the numeric keypad to change the vacuum setpoint in 10-degree
increments, from 2540 to 0.
Note: Under heavy vapor loads, the actual pressure may remain higher than
the Vacuum Setpoint. If this is the case, it may be necessary to lower the shelf
temperature setpoint.
CAUTION! SP INDUSTRIES RECOMMENDS PROGRAMMING A HOLD FOR YOUR FIRST STEP TO
PROVIDE A STARTING POINT FOR YOUR RECIPE.

VirTis Wizard 2.0 Automatic Mode
Revision 001, 03/09 11
© SP Industries, Inc. 2009
Secondary Drying
You can modify the Secondary Drying setpoint, as well as the Post Heat Settings,
from the Secondary Drying menu.
The Secondary Drying setpoint allows the freeze-drying process to finish as quickly as
possible. If the product or shelf temperature reaches this temperature, the recipe will
skip the remaining Primary Drying steps and proceed to the Post Heat (Secondary
Drying) phase.
Notes: The Secondary Drying setpoint must be set higher (e.g., 10 to 15 °C) than your highest
recipe temperature to avoid inadvertent jumps to the Post Heat (Secondary Drying) phase.
These settings must be within the unit’s reasonable ability. Consult your unit specifications or
contact SP Service for more information.
The menu parameters are defined as follows:
Parameter Description
Secondary Setpoint When the product or shelf temperature reaches the Secondary Drying
Setpoint, the unit will skip the remaining Primary Drying steps and advance to
the Post Heat phase. Use the ±key and the numeric keypad to change the
temperature setting in one-degree increments, up to ± 99 °C.
Post Heat Settings These settings—temperature, time and vacuum—will be maintained after the
drying phase is complete. Use the ±key and the numeric keypad to change
the temperature setting in one-degree increments, up to ± 99 °C; the time in
five-minute increments, up to 1255 minutes per step; or to change the vacuum
setpoint in 10-degree increments, from 2540 to 0.

Automatic Mode VirTis Wizard 2.0
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© SP Industries, Inc. 2009
Automatic Operation
Prior to operating your system in Automatic Mode, ensure that a valid recipe is loaded
into the Recipe screen and that all Manual Mode functions are disabled.
To begin automatic operation of your freeze dryer:
1. Insert product probes, if desired, and load the prepared product into the
chamber.
2. Verify that the chamber door(s) and any valves are closed.
3. Ensure that all Manual Mode functions are turned off and all alarms have
been cleared.
4. Verify that all Configuration and Alarm settings are appropriate for your
application.
5. Press Profile to verify that your recipe temperature trend line appears correct.
6. Press Synoptic to return to the Synoptic screen.
7. Press Start. The vacuum system will energize and evacuate the system to a
preseal value of approximately 500 Torr, 500 mbar or 50 kPa. If vacuum does
not reach the preseal value within the allotted time, an alarm will trigger. If this
happens, stop the process, check all valves and gaskets and restart
automatic operation.
8. Your system will follow the selected recipe until the Secondary Drying phase
is complete. You can terminate the process at any time by pressing Stop
followed by F2.
9. When the system shuts down, vacuum will automatically release to the
Backfill Pressure setpoint or atmospheric pressure (see Maintenance
Settings).
10. If the system is backfilled, stopper the product and press the manual Vac
Release button. This will release vacuum to atmospheric pressure.
11. Open the system and remove your product.
12. Press the Defrost button to defrost the condenser.
13. When defrosting is complete, remove the condensate and rinse and dry the
chamber and condenser surfaces.
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