Spa Electrics Retro Universal Series Operating instructions

POOL LIGHT (UNIVERSAL)
INSTALLATION

2
4
5
6
7
12
17
18
19
20
23
24
24
25
26
CONTENTS
FRESH WATER USE ONLY
NOT INTENDED FOR OPERATION OUT OF WATER
NOTICE
1
PRE-INSTALLATION CHECK
READ THIS FIRST
TOOLS REQUIRED
INCLUDED PARTS
INSTALLATION A: CONNECTION TO CABLE
B: ATTACH NICHE ADAPTOR
C: CONNECT LUMINAIRE
D: FIT LIGHT INTO NICHE
POST INSTALLATION CHECK
WINTERIZATION
TROUBLESHOOTING
ELECTRICAL GROUNDING
FCC COMPLIANCE STATEMENT
KEY DIMENSIONS
APPENDIX A

PRE-INSTALLATION CHECK
1CHECK POWER SUPPLY
POWER
SUPPLY
(TRANSFORMER)
DIRECT
POWER SUPPLY
? V AC 120V120V
1A: IF THE POOL LIGHTS ARE
DIRECTLY CONNECTED TO A
120V POWER SUPPLY, DO NOT
CONTINUE INSTALLATION
2A: IF THE POOL LIGHTS ARE
CONNECTED TO A TRANSFORMER
CHECK THAT IT MEETS STEP 2
REQUIREMENTS
1B: A 12V AC TRANSFORMER
MUST BE INSTALLED
BETWEEN THE 120V POWER
SUPPLY AND POOL LIGHT
2B: IF THE TRANSFORMER DOES
NOT MEET THE REQUIREMENTS,
IT WILL REQUIRE REPLACEMENT
↓ ↓
2ADD TRANSFORMER (if needed)
EXISTING TRANSFORMER MUST BE:
• UL Listed Isolating Low Voltage power supply,
evaluated for swimming pool use
• Installed as per current NEC wiring rules
• 12~14v AC output
• Minimum 50W per Retro Series Pool light
• In good working order
EXISTING TRANSFORMER MUST NOT BE:
• DC or ‘LED Driver’
• Electronic or Switch mode
• Weather damaged or in otherwise
pool condition
Spa Electrics recommends
“LVX” safety transformers for
use with Retro Universal lights
2

PRE-INSTALLATION CHECK
ELECTRICAL GROUNDING
DUE TO ITS PLASTIC HOUSING
DESIGN, THE RETRO UNIVERSAL
LUMINAIRE DOES NOT REQUIRE
GROUNDING / BONDING.
SEE PAGE 21 FOR MORE INFORMATION
RETRO UNIVERSAL CAN BE
FITTED TO PLUG CABLES
FROM 9/32” (7mm) UP TO
9/16” (14mm) DIAMETER
ENSURE BONDING IS SECURE AT BACK OF NICHE
DO NOT CUT THE BONDING CABLE
DO NOT DISTURB THE BONDING CABLE
WHEN WORKING WITH THE PLUG CABLE
THE RETRO UNIVERSAL
IS DESIGNED TO WORK WITH
10 inch OUTSIDE DIAMETER
NICHES
REFER TO APPENDIX A FOR A LIST OF NICHES RETRO UNIVERSAL
HAS BEEN UL TESTED WITH
3CHECK PLUG CABLE THICKNESS
4CHECK BONDING
5CHECK NICHE DIAMETER
Max Ø
9/32 inch
(14mm)
INSIDE
NICHE
BONDING
CABLE
POWER
CABLE

POWER
CABLE
10 inch OD
DIAMETER
(ACTUAL SIZE)
7mm inc
to 14mm
3

Congratulations on your purchase of a Spa Electrics Retro Universal Series Pool Light.
This light has been designed in conjunction with leading pool professionals across the
USA and manufactured solely in Australia.
The Retro Series Pool light is designed to quickly and easily replace existing
LOW VOLTAGE, 10” Pool Light (PAR 56) fittings from major brands.
Its patented cam-lock system allows for simple installation in situations where the
existing niche hardware has been damaged or is no longer serviceable.
For safe and proper installation, please read this manual in full before commencing
installation and use only the parts (screws, plugs, sealant etc) as provided.
For operating instructions, please refer to the MULTI PLUS Operating Manual. (Provided)
NOTE: The use of DC / Electronic (or Switch mode) power supplies is not permitted as they
can cause disruptions in the lights normal operation & in some cases damage the lights
internal electronic components. For more information, please contact Spa Electrics Inc.
The Retro Universal Light must be water cooled at all times. DO NOT switch the light
on until installation is complete and the light is fully submerged in water.
Ensure sufficient cable is coiled behind the light to allow for servicing (~12 to 24inch)
Ensure only circular cable not exceeding 9/16” (14mm) diameter is connected to the
Retro Universal Light. The use of Fig. 8 or non circular cable will not seal correctly
& will void the product warranty.
The Retro Universal LED Light does not contain any user serviceable parts, opening
the light will void the product warranty.
Pool chemicals & PH levels: Due to the corrosive nature of unbalanced pool
chemicals, Spa Electrics strongly recommend that your pool water is balanced prior
to installing your pool Lights or any plastic or stainless steel components, and tested
weekly to maintain these levels. pH levels should be maintained between 7.2- 7.6 at
all times to ensure the longevity of these components.
Failure to do so can result in chemical damage to the light housing and
pool fittings, including stainless steel components.
Please note: Lights or components found to have excessive chemical
damage will not be covered under our manufacturer’s warranty policy
READ THIS FIRST
WARNING
4

TOOLS REQUIRED
• The use of power tools during installation is not recommended as these
devices can cause faults and damage to light components.
• All installation steps should be carried out with manual tools only.
• The enclosed images are for illustrative purposes only. Appearances of parts
and assemblies may vary from the enclosed illustrations.
• Please contact your reseller if you have any questions regarding the correct
installation of this product.
IMPORTANT NOTES
PRODUCT SUPPORT & INFORMATION
For the most up to date installation information and contact information
for assistance in your region, please visit www.spaelectrics.com
Phillips head screwdriver
small Flat Blade screwdriver
WINTERIZATION
• Lights must be removed from pool wall and cable disconnected via plug
connection & stored in a safe place.
• Winterization Cover must be fitted to Plug Top prior to reinstalling into niche
for winter.
• Unless niche/conduit connection is adequately sealed (i.e. via included cable
gland components), pool water level must be drained down 12” below the
lowest light(s) position in pool wall.
• All conduits should be checked for accumulated water and drained if required.
• Follow instructions on page 14 OR consult your local pool professional for
complete pool winterization process.
5

CONNECTOR PLUG
The Plug comes in separate components for assembly
LIGHT ASSEMBLY
INCLUDED PARTS
1x WARRANTY
CARD
1x MULTIPLUS
MANUAL
1x INSTALLATION
MANUAL
REQUIRED PART (NOT INCLUDED)
UL LISTED ISOLATING LOW VOLTAGE POWER SUPPLY, EVALUATED FOR SWIMMING POOL USE.
Installed as per current NEC wiring rules. 12~14v AC output. Minimum 50W per Retro Series Pool Light.
Spa Electrics recommends “LVX” safety transformers for use with Retro Universal lights
NICHE ADAPTOR
LANOLIN
CONNECTOR PLUG COMPONENTS
Connector
Collar
Gland
Nut Large Gland Nut
(also supplied)
Glands
x 3 sizes
provided
Connector
Barrel
Screw Terminal
End with filling
screws attached
NUT
CAM LOCK
CAPTIVE SCREW
=
Also included is a
Winterization Plug
Cap if required
for seasonal
upkeep.
6

A: CONNECTION TO CABLE
1REMOVE EXISTING LIGHT
3CABLE PREPARATION
2DISCONNECT EXISTING LIGHT
NOTE
IF CABLE LENGTH ALLOWS,
CUT CABLE BACK UNTIL
FRESH COPPER APPEARS.
STRIP POWER CABLE TO
SPECIFIED LENGTH
55/64”-3/4”
(22-19mm)
23/64” (9mm)
REMOVE EXISTING LIGHT FROM NICHE AND
BRING TO THE SURFACE FOR CONNECTION
ENSURE YOU DON’T DISTURB
THE BONDING CABLE
ALL CABLE CONNECTIONS ARE TO BE DONE
AT SURFACE LEVEL, AND OUT OF WATER
DISCONNECT LIGHT
FROM POWER CABLE
ENSURE BONDING CABLE
IS NOT CUT OR DISTURBED
CUT POWER CABLE
AS CLOSE TO BACK OF
EXISTING LIGHT AS POSSIBLE
WATER
LEVEL
POWER CABLE
TO LOW VOLTAGE TRANSFORMER
STOP! WARNING
ELECTROCUTION
CHECK POWER IS
TURNED OFF
FIRST
INSIDE
NICHE
BONDING
CABLE
POWER
CABLE
EXISTING
LIGHT

7

4START ASSEMBLY OF CONNECTOR PLUG
5CHOOSE THE APPROPRIATE GLAND
SELECT THE APPROPRIATE CABLE GLAND
FROM THE THREE SUPPLIED THAT SNUGLY
FITS THE EXISTING POWER CABLE
WITHOUT BULGING
FEED THE CONNECTOR COLLAR
ONTO THE CABLE, THEN FEED THE
APPROPRIATE GLAND NUT ONTO THE CABLE
Glands
x 3 sizes
provided
Connector
Collar
Gland
Nut
THE GLAND FITMENT SHOULD BE FIRM
OVER THE CABLE WITHOUT BULGING
OR DEFORMING THE GLAND
MEDIUM
GLAND
SMALL
GLAND
LARGE
GLAND
Large
Gland Nut
8

6CONTINUE ASSEMBLY OF CONNECTOR PLUG
7CONNECT THE SCREW TERMINAL END
CONNECTOR
BARREL
FEED THE CONNECTOR BARREL ONTO THE CABLE
SCREW TERMINAL END
1: FEED THE TWO STRIPPED CABLE ENDS THROUGH THE
TWO HOLES IN THE BACK OF THE SCREW TERMINAL END
2: USE A FLAT BLADE SCREWDRIVER
TO TIGHTEN THE FASTENERS ON
EITHER SIDE OF THE SCREW TERMINAL
2
1
1 3/16” (30mm)
9/32” (7mm)
9

9
8START ASSEMBLY OF CONNECTOR PLUG
CONTINUE ASSEMBLY OF CONNECTOR PLUG
1: DO A PULL TEST ON THE PLUG ASSEMBLY SO FAR,
ALL ASSEMBLED PARTS SHOULD FEEL FIRM AND TIGHT
2: PUSH CONNECTOR COLLAR ALL THE WAY IN TO THE END UNTIL THERE
ARE TWO DISTINCT “CLICKS”. THE END WILL BE FREE TO ROTATE
1 2
“CLICK”
1: CAREFULLY THREAD CONNECTOR BARREL ONTO SCREW TERMINAL
AND TIGHTEN FIRMLY BY HAND
2: SEAT CABLE GLAND ALL THE WAY
INTO CONNECTOR
(DO A VISUAL CHECK TO MAKE SURE
A SEAL BETWEEN GLAND AND CABLE)
3: CAREFULLY THREAD GLAND NUT
ONTO CONNECTOR BARREL AND
TIGHTEN FIRMLY BY HAND
1 2 3
BACK OF CONNECTOR
BARREL
GLAND
CABLE
TIGHT SEAL
“CLICK”
10

10 ADD LANOLIN
1. REMOVE
2 X FILLER SCREWS
AND O’RING SEALS
FROM SCREW
TERMINAL PLUG
2. INJECT LANOLIN
INTO LEFT FILLER HOLE
UNTIL VISIBLE IN
RIGHT FILLER HOLE
3. REPLACE THE
O’RING SEALS AND
2 X FILLER SCREWS IN
THE FILLER HOLES
ENSURE NOT TO
OVER TIGHTEN
LANOLIN USE
GENTLY WARM
LANOLIN
BEFORE USE
12
VIEWS OF ASSEMBLED CONNECTOR PLUG
ASSEMBLED VIEW
3
11

2INSERT NICHE ADAPTOR
ENSURE NICHE TAB AND SCREW FITTING IS INTACT, NOT DAMAGED OR
CORRODED AND FIT FOR PURPOSE
IF THE NICHE TAB AND SCREW FITTING IS INTACT: THEN FOLLOW 3A STEPS
IF ANY PARTS ARE BROKEN OR NOT SERVICEABLE, FOLLOW 3B STEPS
USE 3A
STEPS
FEED THE CABLE THROUGH THE NICHE ADAPTOR
B: ATTACH NICHE ADAPTOR
1CHECK QUALITY OF NICHE


SCREW FITTING
NICHE TAB
USE 3B
STEPS


SCREW FITTING
NICHE TAB
USE 3B
STEPS


SCREW FITTING
NICHE TAB
12

3A IF NICHE TAB & SCREW FITTING IS INTACT:
1: LINE UP NICHE ADAPTOR TO NICHE
WITH SCREW HOLE AT 12 O’CLOCK
2: ENSURE CAM LOCKS FIT INSIDE NICHE NEATLY
1
13

3A ... continued
3: PLACE BASE OF
NICHE ADAPTOR ONTO
NICHE TAB
4: ENSURE THE ‘HOOK’ TAB AT THE
BASE OF THE NICHE ADAPTOR SITS
NEATLY & FIRMLY OVER THE NICHE TAB
If the ‘Hook’ Tab does not sit neatly & firmly over
the niche tab, then install the additional ‘ANCHOR’,
which is a removable part on the ‘HOOK’ Tab.
The ‘ANCHOR’ provides a firmer attachment.
To install the ‘ANCHOR’:
A: cut the ‘ANCHOR’ off the ‘HOOK’ Tab
B: turn it over and insert into back of ‘HOOK’ Tab.
6: USE A SCREWDRIVER TO
FIX NICHE ADAPTOR TO
NICHE (CAPTIVE SCREW
INCLUDED)
7: TIGHTEN LOWER ‘HOOK’ TAB SCREW TO ENSURE A TIGHT FIT
8: GO TO SECTION C: CONNECT LUMINAIRE
3
6
4
5: ALIGN THE SCREW
FITTINGS AT TOP 5
Inside view
Front view Side view
Adjust height
as needed to
ensure a
secure fit
to niche
14

3B IF NICHE TAB & SCREW FITTING IS NOT INTACT:
CENTRE NICHE ADAPTOR INTO NICHE, SO THE SCREW HOLE IS AT 12 O’CLOCK,
OR LINES UP WITH THE SCREW FITTING ON NICHE
ENSURE THE CAM LOCKS GO INTO THE NICHE EASILY
PUSH THE NICHE ADAPTOR
INTO THE WALL SO IT SITS
FLUSH AND IS FULLY INSERTED
INTO THE NICHE
15

3B ... continued
TIGHTEN THE THREE CAM LOCK SCREWS
EQUALLY AND IN ROTATION, AS SHOWN,
BY HAND UNTIL YOU FEEL THE
NICHE ADAPTOR IS SECURE IN PLACE
DO NOT OVERTIGHTEN.
CHECK FOR SECURE FITTING,
THE NICHE ADAPTOR SHOULD BE FIRM
AND NOT ABLE TO MOVE EASILY BY HAND
GO TO SECTION C: CONNECT LUMINAIRE
AS THE CAM LOCK SCREWS TIGHTEN, THE CAM LOCKS WILL MOVE IN AND UP,
PULLING THE NICHE ADAPTOR FIRMLY INTO THE NICHE
MINIMUM
CAM LOCK
POSITION
(LOOSE)
TIGHTEN
SCREWS
TO PULL
NICHE ADAPTOR
INTO NICHE
MAXIMUM
CAM LOCK
POSITION
(TIGHT) WHEN ALL
CAM LOCKS ARE
SCREWED TIGHT,
THE CAM LOCKS
SIT TIGHT
AGAINST THE
INSIDE OF THE
NICHE, AND THE
NICHE ADAPTOR
IS PULLED FURTHER
INTO THE WALL
1
3
2
16

C: CONNECT LUMINAIRE
1ALIGN UP AND CONNECT CONNECTOR PLUG
1: TURN THE LUMINAIRE
OVER TO SEE THE BACK
2: LOCATE THE
CONNECTOR SOCKET
3: LINE UP THE TERMINALS
OF THE SOCKET WITH
THE CONNECTOR PLUG
4: SLIDE THE CONNECTOR PLUG
FIRMLY INTO THE SOCKET
WITH THE LEVER HORIZONTAL
5: FOLD THE LEVER UPRIGHT
UNTIL IT LOCKS INTO PLACE
VERTICALLY
LEVER
17

LINE UP BASE OF LUMINAIRE
WITH TAB AT BASE OF
NICHE ADAPTOR
D: FIT LIGHT TO NICHE
1COIL EXCESS CABLE INTO NICHE
2CONNECT LIGHT ASSEMBLY
18

USE A SCREWDRIVER
TO TIGHTEN THE
CAPTIVE SCREW
POST INSTALLATION CHECK
TEST SYSTEM
1
TURN ON POWER
AND CHECK ALL
WORKING CORRECTLY
2
PUSH LUMINAIRE INTO PLACE
ENSURING TAB LOCATES AT TOP
AT 12 O’CLOCK
2CONNECT LIGHT ASSEMBLY continued
3
19