SPI VALVES SP160 Series Owner's manual

VALVES
INSTALLATION
OPERATION
MAINTENANCE

Introduction ...........................................................................
Safety ................................................................................4
Technical Data .........................................................................5
SP160/SP161 Series Shut O and Divert Valves Ordering Information...........................6
Short Stroke Actuators ................................................................ 7-8
Short Stroke Valves ...................................................................9-12
Long Stroke Actuators................................................................13-14
Long Stroke Valves...................................................................15-17
Manual Valves .........................................................................18
Micro/Proximity Actuators ............................................................19-21
Tank Outlet Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Elbow Valves..........................................................................23
Flow Diversion Valves ..................................................................24
Modulating Valves ..................................................................25-32
Parts Lists .........................................................................33-52
Disassembly Instructions SP-160 Shut O Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53-59
Microswitch Assembly Instructions ....................................................60-67
Valve Body Plug and Stem Identification ..................................................68
Modulating Actuator Assembly Instructions ............................................ 69-74
Moore Positioner Installation and Service Instructions ...................................75-82
Moore Positioner Removal ..............................................................83
Spring, Piston, and Actuator Stem Removal ...............................................84
Fractional Valves Assembly Instructions ................................................85-87
Micrometer Valves Assembly Instructions ..............................................88-89
Warranty .............................................................................90
TABLE OF CONTENTS

3
INTRODUCTION
ABOUT
Thank you for purchasing a valve from Stainless
Products, LLC (SPI).
This manual contains installation, operation, and
maintenance instructions for the SP160 valve.
SPI valves are designed for minimal routine
maintenance, but care and attention should be
given to the instructions provided in this manual.
Do not remove any labeling on any SPI product.
Immediately replace any label that is missing.
If, at any point, you have questions or concerns
regarding your SPI valves, please call 1-800-558-
9446 or 262-859-2826.

4
SAFETY
IMPORTANT SAFETY INFORMATION
Read this manual before installing, operating,
and maintaining this equipment. Failure to read
the manual can result in personal injury and/or
equipment damage.
Do not attempt to remove and/or modify any SPI
product. Doing so can create unsafe conditions
for the operator(s) and/or surrounding persons .
Any change to SPI products will void any and all
warranties.
Do not place any SPI product in an application
where general product service ratings are
exceeded. Doing so puts the operator(s) and/
or surrounding persons at risk of personal injury
and/or result in equipment damage.
Do not remove any labeling on any SPI product.
Immediately replace any label that is missing.
DISCLAIMER OF LIABILITY
SPI does not assume responsibility and expressly
disclaims liability for loss, damage, or expenses
that arise in any way from the installation,
operation, use, or maintenance performed in
accordance with this manual. SPI assumes no
responsibility for any infringement of patents
or other rights of third parties that may result
from use of the module . No license is granted
by implication or otherwise under any patent or
patent rights.
SPI reserves the right to make changes to the
product, specifications, or this manual without
prior notice.

5
TECHNICAL DATA
MATERIALS OF CONSTRUCTION
• Valve Body: 316L stainless steel
• Stem: 316L stainless steel
• Seat: EPDM / Viton / PTFE (all FDA approved)
• O-rings: EPDM / Viton (all FDA approved)
• Bonnet: 304 stainless steel
• Actuator parts: 304 stainless steel
SEAL TYPES
• Non-replaceable over-molded EPDM
• Non-replaceable over-molded Viton
• Replaceable PTFE
SURFACE FINISH
• 32Ra or less on product contact surfaces
APPROVALS
• 3-A per 53-06
• Materials FDA approved

6
SP160/SP161 SERIES SHUTOFF AND DIVERT VALVES
ORDERING INFORMATION
• All stainless steel constructions (T6L wetted parts)
• Precision molded seat assures positive shut-off and long life
• Seat material includes:
• EPDM (275  F Max)
• Viton®(450  F Max)
• P.T.F.E (replaceable seat) (140  F Max)
• Dual micro-switch or dual proximity switch optional
• Viton stem O-ring
• Open yoke provides leak detection and visual stem position
• No special tools needed for valve maintenance
SP160 7220__ EPDM
- - - -
BONDED PLUG MATERAL:
EPDM = EPDM
SFY = VITON®
RS = PTFE
STROKE OPTIONS:
SP160 = SHORT STROKE
SP161 = LONG STROKE
VALVE SIZE:
0.5
0.75
1
1.5
2
2.5
3
4 - SP161 ONLY
BODY STYLE:
SHUT-OFF
7 = TEE BODY
9 = CROSS BODY
DIVERT
77 = UPPER TEE, LOWER TEE
79 = UPPER TEE, LOWER CROSS
97 = UPPER CROSS, LOWER TEE
99 = UPPER CROSS, LOWER CROSS
INDICATION OPTIONS:
[BLANK] = NO SWITCH
MS = MICRO-SWITCH
PRX = PROX-SWITCH
Switches not available
on 4 inch valves or light
duty spring actuators
ACTUATOR STYLE:
SHORT STROKE
H = MANUAL HANDLE
10 = NORMALLY OPEN
20 = NORMALLY CLOSED
30 = AIR-T0-AIR
10/70 = LIGHT DUTY SPRING N.O.
20/70 = LIGHT DUTY SPRING N.C.
LONG STROKE
H = MANUAL HANDLE
110 = NORMALLY OPEN
120 = NORMALLY CLOSED
130 = AIR-TO-AIR
110/70 = LIGHT DUTY SPRING N.O.
120/70 = LIGHT DUTY SPRING N.C.
6
3
154
2
FEATURES AND OPTIONS

7
SHORT STROKE ACTUATORS
SP10
Normally Open
Air-to-Close
Spring-to-Open
SP20
Normally Closed
Air-to-Open
Spring-to-Close
SP30
Air-to-Air
Air-to-Open
Air-to-Close
SP10/70
Light Duty Spring
Normally Open
Air-to-Close
Spring-to-Open
3-15 PSI Air Pressure
SP20/70
Light Duty Spring
Normally Closed
Air-to-Open
Spring-to-Close
3-15 PSI Air Pressure

8
SHORT STROKE ACTUATORS
SP20 SHUT-OFF CAPABILITIES
The following table gives the approximate
maximum line pressure against which the spring
in a normally closed, air-to-open valve will hold.
VALVE SIZE SP20 ACTUATOR
1/2” 195 PSI
3/4” 50 PSI
1” AND 1 1/2” 190 PSI
2” 100 PSI
2 1/2” 60 PSI
3” 45 PSI
1 1/2"
2"
2 1/2"
3"
60
70
80
90
100
110
120
130
10 20 30 40 50 60 70 80 90 100
Air Pressure (PSI)
Line Pressure (PSI)
SP0 ACTUATOR LINE PRESSURE CURVE
The chart below illustrates the air supply which
must be available to a normally-open; air-to-
close valve in order to fully shut o against the
corresponding fluid pressure.

9
SHORT STROKE VALVES
SP1607X*ACT
SP60 SERIES – RUBBER COATED AND PTFE REPLACEABLE SEAT
SP1609X*ACT SP16077X*ACT
SP1607X*ACT SP1607X*ACT SP160X*ACT
VALVE DIMENSIONS
SHIPPING #S
SIZE
A B C
SHUT-OFF
VALVE DIVERT VALVE SHUT-OFF VALVE DIVERT VALVE SHUT-OFF VALVE DIVERT VALVE
1” 14 7/8” 17 9/16” 2 1/2” 2 27/32” 16 1/2 # 18 #
1.5” 15 5/8” 18 5/16” 2 3/4” 2 15/16” 16 1/2 # 18 #
2” 15 5/8” 19 13/16” 3 1/2” 3 7/16” 16 1/2 # 19 1/2 #
2.5” 17” 20 11/16” 3 1/2” 3 15/16” 18 # 20 1/2 #
3” 17 11/16” 22 1/4” 3 3/4” 4 9/16” 20 # 22 1/2 #
A
C
B
B
A
B
B
A
B
B
A
C
B
B
A
C
B
B
A
C
B
B
VALVES ARE SHOWN WITH #20 ACT. ALL VALVES ARE STANDARD WITH SANITARY CLAMP END-CONNECTIONS. PLEASE CONTACT FACTORY FOR OTHER OPTIONS.
*X=VALVE SIZE.

10
SHORT STROKE VALVES
SP1607X*ACT
SP60 SERIES FRACTIONAL VALVES – RUBBER COATED AND PTFE REPLACEABLE SEAT
SP1609X*ACT SP16077X*ACT
SP1607MHX* SP1609X*H SP1607SX*H
A
B
B
A
B
B
A
B
B
*X=VALVE SIZE
A
B
B
A
B
B
A
C
B
B
SP45VX*
VALVE DIMENSIONS
SIZE
A B C
SHUT-OFF
VALVE DIVERT VALVE HAND OPERATED CHECK VALVE SHUT-OFF VALVE DIVERT VALVE
0.5” 9 3/16” 11 1/4” 7 1/2” 4” 2” 2 3/16”

11
SHORT STROKE VALVES
SP60 SERIES – HEAD LOSS CURVES
1/2" 3/4'
0
10
20
30
40
50
60
010 20 30 40 50
Loss (Feet of Water)
Flow Rate (GPM)
SP160-7 Tee Body Valve
SP160-7 Tee Body Valve
SP160-77 Divert Valve
SP160-77 Divert Valve
1/2" 3/4'
0
10
20
30
40
50
60
010 20 30 40 50
Loss (Feet of Water)
Flow Rate (GPM)
SP160-77 Divert Valve
1/2" 3/4'
0
10
20
30
40
50
60
010 20 30 40 50
Loss (Feet of Water)
Flow Rate (GPM)
SP160-7 Tee Body Valve

12
SHORT STROKE VALVES
SP160 SERIES FRACTIONAL – HEAD LOSS CURVES
SP160-7 Tee Body Valve
1 1/2" 2"
2 1/2"
3"
1"
0
10
20
30
40
50
60
70
0 25 50 100 150 200 250 300 350 400
Flow Rate (GPM)
Loss (Feet of Water)
2 1/2"
1"
40
50
60
70
Water)
SP160-77 Divert Valve
1 1/2"
2"
3"
0
10
20
30
40
0 25 50 100 150 200 250 300 350 400
Loss (Feet of
Flow Rate (GPM)
SP160-77 Divert Valve
1 1/2"
2"
2 1/2"
3"
1"
0
10
20
30
40
50
60
70
0 25 50 100 150 200 250 300 350 400
Flow Rate (GPM)
Loss (Feet of Water)
SP160-7 Tee Body Valve
SP160-77 Divert Valve
SP160-77 Divert Valve

13
LONG STROKE ACTUATORS
SP110
Normally Open
Air-to-Close
Spring-to-Open
SP120
Normally Closed
Air-to-Open
Spring-to-Close
SP130
Air-to-Air
Air-to-Open
Air-to-Close
SP110/70
Light Duty Spring
Normally Open
Air-to-Close
Spring-to-Open
3-15 PSI Air Pressure
SP120/70
Light Duty Spring
Normally Closed
Air-to-Open
Spring-to-Close
3-15 PSI Air Pressure

14
LONG STROKE ACTUATORS
SP20 SHUT-OFF CAPABILITIES
The following table gives the approximate
maximum line pressure against which the spring
in a normally closed, air-to-open valve will hold.
VALVE SIZE SP120 ACTUATOR
2” 50 PSI
2 1/2” 30 PSI
3” 20 PSI
4” Contact Factory
SP0 ACTUATOR LINE PRESSURE CURVE
The chart below illustrates the air supply which
must be available to a normally-open; air-to-
close valve in order to fully shut o against the
corresponding fluid pressure.

15
LONG STROKE VALVES
SP61 SERIES — RUBBER COATED AND PTFE REPLACEABLE SEAT
VALVE DIMENSIONS
SHIPPING #S
SIZE
A B C
SHUT-OFF
VALVE DIVERT VALVE SHUT-OFF VALVE DIVERT VALVE SHUT-OFF VALVE DIVERT VALVE
2” 21 3/4” 25 3/4” 3 1/2” 3 7/16” 16 1/2 # 19 1/2 #
2.5” 22 1/2” 27 1/4” 3 1/2” 3 15/16” 18 # 20 1/2 #
3” 23 7/8” 29” 3 3/4” 4 9/16” 20 # 22 1/2 #
VALVES ARE SHOWN WITH #120 ACT.
SP1619X*ACT
SP16179X*ACT
SP16177X*ACT
SP1617X*ACT
SP16197X*ACT SP16199X*ACT
*X=VALVE SIZE.
ALL VALVES ARE STANDARD WITH SANITARY CLAMP END-CONNECTIONS. PLEASE CONTACT FACTORY FOR OTHER OPTIONS.

16
4” LONG STROKE VALVES
SP161 SERIES - 4” RUBBER COATED AND PTFE REPLACEABLE SEAT
SP16174”ACT SP161774”ACT
SP16194”ACT
VALVES ARE SHOWN WITH #120 ACT.
ALL VALVES ARE STANDARD WITH SANITARY CLAMP END-CONNECTIONS. PLEASE CONTACT FACTORY FOR OTHER OPTIONS.
VALVE DIMENSIONS
SHIPPING #S
SIZE
A B C D
SHUT-OFF
VALVE DIVERT VALVE SHUT-OFF VALVE
DIVERT
VALVE
DIVERT
VALVE
SHUT-OFF
VALVE
DIVERT
VALVE
4” 19 1/8” 25 1/8” 3 3/8” 4 1/2” 6 1/8” 29 # 35 1/2 #

17
LONG STROKE VALVES
SP161 SERIES - HEAD LOSS CURVES
SP1617 TEE BODY VALVE
SP16177 DIVERT VALVE
SP16177 DIVERT VALVE
4"
20
25
30
a
ter)
SP161-7 Tee Body Valve
2"
2.5"
3"
0
5
10
15
0100 200300 400 500 600 700 800 900 1000 1100 1200
Loss (Feet of W
a
Flow Rate (GPM)
25
SP161-77 Divert Valve
2" 2.5"
20
3"
4"
15
a
ter)
10
(Feet of W
a
5
Loss
0
0100 200 300400 500 600700 800900 1000
45
SP161-77 Divert Valve
2"
2.5"
3
"
35
40
3
"
25
30
H
ead)
4"
20
25
Loss (Feet of
H
10
15
0
5
0100 200300 400 500 600 700 800 9001000

18
MANUAL VALVES
SP160 SERIES / SP161 SERIES - RUBBER COATED AND PTFE REPLACEABLE SEAT
SP1607X*H
SP1617X*H
SP1609X*H
SP1619X*H
SP16077X*H
SP16177X*H
SP160 SHORT STROKE VALVE DIMENSIONS
SHIPPING #S
SIZE
A B C
SHUT-OFF
VALVE DIVERT VALVE SHUT-OFF VALVE
DIVERT
VALVE
SHUT-OFF
VALVE
DIVERT
VALVE
1” 7 1/8” 9 3/4” 2 1/2” 2 27/32” 2 1/2 # 3 1/2 #
1.5” 7 3/8” 10” 2 3/4” 2 27/32” 2 1/2 # 3 1/2 #
2” 8 3/8” 11” 3 1/2” 3 7/16” 3 1/2 # 4 1/2 #
2.5” 8 3/4” 12” 3 1/2” 3 15/16” 4 1/2 # 5 1/2 #
3” 9 1/16” 14” 3 3/4” 4 9/16” 7 # 8 #
SP161 LONG STROKE VALVE DIMENSIONS
SHIPPING #S
SIZE
A B C
SHUT-OFF
VALVE DIVERT VALVE SHUT-OFF VALVE
DIVERT
VALVE
SHUT-OFF
VALVE
DIVERT
VALVE
2” 9 7/8” 13 3/16” 3 1/2” 3 7/16” 8 # 10 #
2.5” 10 1/2” 14 1/4” 3 1/2” 3 15/16” 9 1/2 # 12 #
3” 11 3/4” 15 7/8” 3 3/4” 4 9/16” 11 # 13 1/4 #
ALL VALVES ARE STANDARD WITH SANITARY CLAMP END-CONNECTIONS, PLEASE CONTACT FACTORY FOR OTHER OPTIONS.
*X=VALVE SIZE

19
MICRO / PROXIMITY ACTUATORS
SP120MS MICRO-SWITCH SP10MS/SP20MS/SP30MS/SP110MS/SP120MS/SP130MS
MICRO-SWITCH
ITEM PART NUMBER DESCRIPTION
1 SP10MS-3B Micro Switches (x2)
2 SP10MS-CG 1/2” NPT Nylon Cable Grip
for 1/4-3/8” OD range
SP10PRX/SP20PRX/SP30PRX/
SP110PRX/SP120PRX/SP 130PRX
PROXIMITY SWITCH
ITEM PART NUMBER DESCRIPTION
1 SP20-DPS
Proximity Switches
(Dual Prewired)
A = Bottom, B = Top
2 SP20PS-PD
Proximity Switch Indicator
(Stainless Steel Prox Dog)
with Set Screw
3 SP20-4P-NPT 1/2” NPT Adapter to Female
4-Pin M12
** SP20-FWC-CONN Male M12 to Cable Adapter
(Included but Optional)
Stainless Products’ micro/proximity switch oerings provide a solution for those needing open and closed
feedback on the SP160 family of shuto valves. A simple dual microswitch solution provides two roller-style
microswitches, brackets, hardware, and a cable grip. A contactless dual proximity switch solution provides
two proximity switches that are pre-wired. It also comes with accessories needed to use a four-pin M12
connector. An M12 patch cable or four-conductor cable can be used. Valve feedback provides true open
and closed feedback from the valve iteself via 24VDC signal to your control system.
SP20PRX PROXIMITY SWITCH
ELECTRICAL CONNECTIONS MADE BY USER/CUSTOMER
** ITEM NOT SHOWN
A
B
CABLE GRIP FOR
1/4-3/8” OD
FEMALE
4-PIN M12

20
MICRO / PROXIMITY ACTUATORS
SP160MS/PRX - SHORT STROKE
VALVE DIMENSIONS
SHIPPING #S
SIZE
A B C
SHUT-OFF
VALVE DIVERT VALVE SHUT-OFF VALVE
DIVERT
VALVE
SHUT-OFF
VALVE
DIVERT
VALVE
1” 21 1/8” 23 13/16” 2 1/2” 2 27/32” 22 1/2 # 24 #
1.5” 21 3/8” 24 1/16” 2 3/4” 2 27/32” 22 1/2 # 24 #
2” 27 1/2” 25 9/16” 3 1/2” 3 7/16” 22 1/2 # 25 1/2 #
2.5” 28 1/4” 26 7 /16” 3 1/2” 3 15/16” 24 # 26 1/2 #
3” 29 5/8” 28” 3 3/4” 4 9/16” 26 # 28 1/2 #
SP160MS/PRX7 BODY SP160MS/PRX9 BODY SP160MS/PRX77 BODY