Spitznas 2 2404 0040 User manual

Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Translation of the original manual
compiled: 25.05.12
224040010_30_40_BA_en_Version_01 Page 1 of 13
Pneumatic
Rotary Hammer Drill
Type 2 2404 0010
2 2404 0030
2 2404 0040
Tech. Doc. No. 206
Illustration can differ from the original
Operation and
Maintenance Manual

Pneumatic Rotary Hammer Drill
2 2404 0010, 0030, 0040 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Translation of the original manual,
compiled: 25.05.12
224040010_30_40_BA_en_Version_01 Page 2 of 13
TECHNICAL SPECIFICATIONS
Operating pressure 90 PSI 6 bar
Air connection R ½” female R ½“ i
Motor output 0.675 HP 0.5 kW
Air consumption 21 cfm 0.6 m³/min
Water connection ball cock R ¼” R ¼”
I/D of hose 0.4 inches 10 mm
Free speed 0-625 r
p
m0-6251/min
Speed under load 0-440 r
p
m0-4401/min
Percussion drilling under load 0-3000 blows/min 0-3000 blows/min
Drilling range in concrete 0.19685
–
1.102 inches dia. 5-28 mm dia.
Drilling capacity in concrete of medium hardness 0.4728 dia. =
2.0853 cu. in =
11.82 inches/ min
12 mm dia.=
34 ³/min =
300 mm/min
Optimum drilling performance in concrete 0.472 -0.787 inches dia. 12-20 mm dia.
Drilling in steel (with quick-release chuck) 0.19685
–
0.5118 inches dia. 5-13 mm dia.
Drilling in wood (with quick-release chuck) 0.19685
–
1.1811 inches dia. 5-30 mm dia.
Motor oil ca
p
acit
y
4.6 cu.in. 75 cm³
Wei
g
ht
(
without hoses
)
13.9 lbs 6.3 k
g
Dimensions
(
L x H x W
)
16.14x9.45x3.94 inches 410x240x100 mm
Tool holder SDS Plus
Sound level 93 dB
(
A
)
Vibration measurement 4.5 m/s²
Safet
y
clutch for
p
rotection a
g
ainst overloadin
g
and accidents
Sealed Gears with
p
ermanent lubrication
(
maintenance free
)
A
d
j
ustable side handle with de
p
th
g
au
g
e and water flushin
g
.
Supplied kit: 1 carrying case, 1 dust guard, 1 oil ampul (50 cc)

Pneumatic Rotary Hammer Drill
2 2404 0010, 0030, 0040 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Translation of the original manual,
compiled: 25.05.12
224040010_30_40_BA_en_Version_01 Page 3 of 13
SAFETY INSTRUCTIONS
Any power tool can be dangerous.
Please follow these simple procedures.
They are for your protection.
Wear goggles ( chips – risk of injury)
Wear gloves (cutting damages by sharp edged work pieces)
Wear safety shoes
Wear protective clothing
Remove rings, watches, ties etc. that could be torn by the machine.
Dress properly. Do not wear loose clothing or jewellery, it can be caught in
moving parts.
Follow the general current and appropriate Accident Prevention and Safety
Procedures.
Never work under the influence of alcohol, drugs or stronger medication.
Always make sure that you have a safe foothold.
Maintain a proper footing and balance at all time. Never work with the machine
while standing on a ladder or leaning against a scaffold.
Secure the working place well. Use clamps or a vice to fix the work piece. This is
safer than using hands and clears both hands for operating the machine.
Hold the machine tight during operation.
Keep your working area clean and uncluttered.
Keep children away and avoid other persons to come into contact with the
machine.
Switch off the machine if it stops - for any reason - to avoid the unexpected
starting in uncontrolled condition.

Pneumatic Rotary Hammer Drill
2 2404 0010, 0030, 0040 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Translation of the original manual,
compiled: 25.05.12
224040010_30_40_BA_en_Version_01 Page 4 of 13
Do not operate the tool if it is damaged, improperly adjusted or not completely
and correctly assembled.
Check air hose for damage.
Work with oleiferous air only.
Avoid sparks in hazardous environment - created by the drill. Always flush
material and drill for cooling with sufficient water during working.
Do not employ machines by excessive force. Their performance is better and
safer, if they work at the prescribed speed.
Check damaged parts.
Before using the machine, damaged parts or protective devices should be
carefully checked to make sure they work soundly and fulfil the designated
function. Check alignment, connections and attachment of moving parts. Also
check if parts are broken. Parts or protective devices that are damaged should, if
nothing else is mentioned in these operating instructions, only be exchanged or
repaired by qualified personnel. The same applies to defective switches and
valve triggers. If the machine cannot be switched on or off with the valve trigger,
it should not be used.
The use of other accessories, or other additional items than recommended in
these operating instructions, may include the risk of bodily injury.
Only operate the tool after a thorough training or under supervision of a trainer.
Never exceed the maximum operation pressure.
Follow the valid national provisions in the country of application.
ATTENTION! Never use the flexible hose as a lifting handle!

Pneumatic Rotary Hammer Drill
2 2404 0010, 0030, 0040 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Translation of the original manual,
compiled: 25.05.12
224040010_30_40_BA_en_Version_01 Page 5 of 13
Use
Intended Use
The machine is designed for drilling into concrete and masonry. The machine is intended to be
used by professional operators. Only authorized and trained personnel may use, maintain and
repair the machine. The personnel has to be especially instructed on the potential dangers. The
working environment can be: construction site, factory, renovation, rebuilding and building.
Manipulation or modifications to the machine are not allowed. Observe the instructions regarding
the operation, care and maintenance in the operation instruction. Dangers can come from the
machines and the auxiliary materials, if improperly handled or used.
Improper Use
Any use deviating from the intended use as described is considered to be improper use.
Working without personal protection equipment.
Danger Zones
Operational
condition
----------------
Life phase
Normal function Malfunction Improper use Expected use
Transport Transport of the
machine in an
inoperable
condition
Drop of the
machine
Transport of the
machine in an
operable condition
unknown
Machine only
works with
actuated valve
Machine runs
without actuated
valve
Switch is blocked
in actuated
condition
unknownOperation
Machine moves
the tool
Tool blocks unknown unknown
Maintenance Operation at a
maintenance unit
Breakdown of the
machine
unknown unknown

Pneumatic Rotary Hammer Drill
2 2404 0010, 0030, 0040 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Translation of the original manual,
compiled: 25.05.12
224040010_30_40_BA_en_Version_01 Page 6 of 13
Í
OPERATION INSTRUCTIONS
Before using the machine:
Open oil plug item 4 and pour in oil from oil ampul in the machine box.
Do not exert undue pressure on the machine. This will not increase its performance. Just position
the bit and guide it into the hole.
Placing the machine into the box
Make sure the adjusting sleeve is locked at the setting "rotary hammer drilling".
Side handle
This can be turned through 360° and clamped in any desired position.
Depth gauge
Press unlock button, adjust the depth gauge and release button.
Lubrication of shank end
Occasionally clean shank ends and spray sparingly with lubricant sprayer. Do not spray into the
chuck.
Bild 1 Bild 2 Bild 3 Bild 4 Bild 5
Drilling in explosive surroundings
Fig.1: The drill must be water cooled to avoid sparks. Water connection on ball cock.

Pneumatic Rotary Hammer Drill
2 2404 0010, 0030, 0040 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Translation of the original manual,
compiled: 25.05.12
224040010_30_40_BA_en_Version_01 Page 7 of 13
Rotary hammer drilling
Fig.2: Pull back the adjusting sleeve and turn it clockwise to lock. Do not use the quick-release
chuck at this setting because drills and tools will be damaged.
Fig.3: Pull back the locking sleeve and insert the drill. Turn the locking sleeve until it snaps back
into the outset position. Press the machine against the work surface before switching on otherwise
the tool will not hammer. If the drill sticks in the hole, withdraw and reinsert it several times when
drilling.
Fig.4: When starting to drill into brittle materials (tiles etc), unlock the adjusting sleeve to "rotary
drilling only", hold the machine by the adjusting sleeve and press it slowly against the work surface
until it hammers weakly. Hold and continue to drill the hole. Switch off the machine briefly and
relock the adjusting sleeve.
Rotary drilling only
Fig. 5: Unlock the adjusting sleeve. The quick-release chuck is used at this setting. Commercially
available twist drills can be used in the quick-release chuck.
OPERATING INSTRUCTION FOR UNDERWATER TOOLS
Before working under water
•Check the machine with regard to leakages
•Check the machine regarding functioning of all parts (drilling, striking, actuating valves, etc.)
•Spraying of all moving parts with spray OKS 8604 (or similar).
•Fitting the tools with grease.
After having worked under water
•Clean the machine
•Dry the machine by blowing out with compressed air
•Spraying of all moving parts with spray OKS 8604 (or similar).
For additional information refer to the machine specific operation and maintenance manual as
well.
For a long lasting operation of the machine we recommend a regular (every 3 months) general
overhaul by the company SPITZNAS.
Spray OKS 8601: Spitznas-part no. 9 9902 0120

Pneumatic Rotary Hammer Drill
2 2404 0010, 0030, 0040 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Translation of the original manual,
compiled: 25.05.12
224040010_30_40_BA_en_Version_01 Page 8 of 13
Maintenance Instructions
Our pneumatic motors are designed for an operation pressure of 4 -6 bar (65-90 PSI).
Service life and performance of the machines are decisively determined by:
a) The air purity
Blow the air hose clear before connecting it to the machine. Install dirt and water
separator upstream of the machine, if it is not possible to prevent the formation of rust
and water condensation in the air distribution lines.
b) The lubrication conditions and maintenance
see „Maintenance of pneumatic tools“
The proper quantity of grease is very important with regard to good lubrication and low heat
generation. The grease quantities listed in the following table must be complied with:
Grease Quantity in grams
In the crank casing 5
In the bevel gears 5
In the spur gears 10

Pneumatic Rotary Hammer Drill
2 2404 0010, 0030, 0040 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Translation of the original manual,
compiled: 25.05.12
224040010_30_40_BA_en_Version_01 Page 9 of 13
Maintenance of pneumatic tools
Only proper maintenance
can ensure constant
performance, reduction in
wear and thus, a decrease in
operating costs and an
increase in service life.
Our pneumatic tools are
equipped for an operating
pressure of 6 bar. A
regulator setting for an
operating pressure of 4 bar
is possible as well as
expedient for grinding
machines with a built-in
regulator so as to take full
advantage of the speed
prescribed for the
corresponding grinding
wheels.
Pneumatic tools should not
run empty, because this
results in heat and higher
wear. The compressed air
should be clean and dry.
This is guaranteed by a
proper pneumatic system.
Blow through the pneumatic
hose before connecting it.
For the economical use of
pneumatic tools. The
prescribed air quantities are
necessary, i. e. , the line,
armatures and hoses must
have the required cross
sections so that the flow
pressure remains constant.
Proper lubrication is a must;
for this reason, our
pneumatic tools usually have
built-in oilers. Which are
located between the inlet
valve and the motor, and
which function in any
position. In smaller and
lighter hand tools, these
oilers must often be left out,
because the machines would
then be too heavy and not
easy to manage. In such
cases, lubrication must be
carried out by service units
or by manual hose oilers. We
recommend service units for
permanently installed
workplaces (see accessories
list). However, where longer
hose lines are necessary.
line oilers built into the hose
lines are more effective. The
distance between the tool
and oiler should not be more
than 5 m.
Most of pneumatic tools
have located at the
connection a lined-up
screen, which is to be
regularly checked and
cleaned.
After ending a working task,
the machines are to be
flushed with a thin oil, or
protected some other way
against corrosion.
Visible grease nipples are
provided for regular
lubrication of the gears with
a grease gun. Note the
following for grease
lubrication: Every 60 hours of
operation check striking
mechanism, friction bearings
and antifriction bearings; if
necessary, grease them.
Every 300 hours of operation
grease the gears and
antifriction bearings anew.
In the case of impact
wrenches, use a grease gun
to grease the anvil guide
before beginning daily work
or every 6 to 8 hours.
All inner parts must be
lubricated before storing for
longer periods of time in
order to prevent rusting.
It is recommended to check the
vanes and bearings at regular
intervals.
Store pneumatic tools in dry rooms
only.
Lubricating oils to be used:
Generally SAE 5 W to SAE 10
For gearless impact wrenches and
small grinders, only SAE 5 W.
For damp compressed air, oils are
to be used that take up water
( without losing the lubricating
effect) and that contain
anticorrosive additives. At lower
temperatures (especially for work
outside) it may be necessary to use
an antifreeze lubricant (e.g. Kilfrost,
BP Energol AX 10, Kompranol N
74).
For saw-chain lubrication on chain
saws:
Machine oil with adhesive additive,
viscosity c ST 49-55’
(6.5-7.5 E)/ 50°C

Pneumatic Rotary Hammer Drill
2 2404 0010, 0030, 0040 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Translation of the original manual,
compiled: 25.05.12
224040010_30_40_BA_en_Version_01 Page 10 of 13
Greases ( free of resins and
acids)
Multi-purpose greases for
antifriction and friction
bearings
Special greases for high-speed
miter gears
Designation in accordance
with DIN 51502
Consistency class (DIN
51818)
Saponification type
Dripping point
Worked penetration
Temperature range
K L 2 k
2
Lithium
185 °C
265 to 295
-25°C to + 125°C
G 000 h
00
Sodium
145°C
400 to 410
-25°C to + 100°C
Before starting:
Check correct oiler
setting!

Pneumatic Rotary Hammer Drill
2 2404 0010, 0030, 0040 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Translation of the original manual,
compiled: 25.05.12
224040010_30_40_BA_en_Version_01 Page 11 of 13
Oiler types used on or with our tools
Oiler to mount on the machine or connect in the
hose line
Setting the oiler: The adjustment screw item 2 is visible
after removing the screw plug item 3. Theoil supply is
decreased by tightening the screw, and by loosening
the screw, more oil gets into the machine. In most
cases it is sufficient to tighten or loosen the screw by
¼ or ½ of a turn. When plugged, clean borehole
(dia. 2 mm) with wire.
Correct setting; When under pressure and with the
filler screw (item 4) open, the oil must bubble slightly.
The fillint lasts for approx. 8 operating hours.
Line oiler
For stationary pneumatic machines and motors, the
lubrication is carried out by lined-up oilers for
horizontal or vertical installation.
Setting of oilers: Shut off air supply. Open plug item 3.
Loosen visible lock nut item 5 with a socket wrench.
Using a screw driver turn back the tightened screw
plug item 4 by ¼ to ½ of a turn and then lock again.
No oil is to get into the borehole “a” when filling. Close
plug item 3 and open the air supply.
Correct setting: A piece of paper held for a short time
in front of the outlet must be coated with oil without
drops forming.
Transparent oiler
For installing in permanently equipped workplaces
(especially for type using service units – see
accessories list)
The transparent supply containers allow for good
checking as well as for good setting possibility by
means of a screw driver via a set screw with visible
dripping. (The set screw is above the lateral thread
connection – turning to the right for less oil; turning to
the left for more oil) The setting (2 to 5 drops per
m³/min air consumption) is to be carried out when air is
flowing through, i.e., when the machine is running.

Pneumatic Rotary Hammer Drill
2 2404 0010, 0030, 0040 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Translation of the original manual,
compiled: 25.05.12
224040010_30_40_BA_en_Version_01 Page 12 of 13
Spare Parts and Accessories
Only original spare parts may be used. There is no warranty for damages and liability is
disclaimed, if non-original spare parts and accessories are used.
The repairing of the machine is allowed authorized expert companies only.
The accessories applicable with our machine are listed in our brochure.
Troubleshooting
Problem Cause Remedy
a Machine does not
start
Air not connected Connect and open air line
b Machine rotates too
slowly
Operating pressure too low Increase operating pressure (on the
machine) to 6 bar
c Gearbox makes strong
noise
Contact authorized expert company
d Other problems Contact authorized expert company
D e c l a r a t i o n o f C o n f o r m i t y
as defined in the European Union Machine Directive 2006/42/ EC
for usable machines
We, the company
SPITZNAS Maschinenfabrik GmbH, Fellerstraße 4, 42555 Velbert– Langenberg,
declare that the following product
Description: Pneumatic Rotary Hammer Drill
Model 2 2404 0010/ 2 2404 0040
complies with the provisions of the European Union Machine Directive 2006/42/ EC
and 94/9 EC (Atex 95 – group II, category 2, G c T6) and conforms to the following standards or
standardized documents: DIN EN ISO 12100
DIN 24063
DIN EN 1127
DIN EN 13463
According to section 8 (1) ii) of the directive 94/9/EC technical documentation is deposited under
reference No. 968/Ex-AB 429/04 at the following office:
TÜV Rheinland Industrie Service GmbH
Haumannplatz 4, 45130 Essen
(Registration No. 0035 for the scope of
the Directive 94/9/EC)
Name of the authorized person for documentation: Mr. Simon Witt
Address of the authorized person for documentation: see manufacturer’s address
42555 Velbert, 25.05.12

Pneumatic Rotary Hammer Drill
2 2404 0010, 0030, 0040 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Translation of the original manual,
compiled: 25.05.12
224040010_30_40_BA_en_Version_01 Page 13 of 13
D e c l a r a t i o n o f C o n f o r m i t y
as defined in the European Union Machine Directive 2006/42/ EC
for usable machines
We, the company
SPITZNAS Maschinenfabrik GmbH, Fellerstraße 4, 42555 Velbert– Langenberg,
declare that the following product
Description: Pneumatic Hammer Drill
Model : 2 2404 0030
complies with the provisions of the European Union Machine Directive 2006/42/ EC
and conforms to the following standards or standardized documents:
DIN EN ISO 12100
DIN 24063
Name of the authorized person for documentation: Mr. Simon Witt
Address of the authorized person for documentation: see manufacturer’s address
42555 Velbert, 25.05.12