Spitznas 2 1330 0010 User manual

Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Compiled: 27.01.10 213300010_30_en_Version_02.doc Page 1 of 25
PNEUMATIC
MAGNETIC DRILLING MACHINE
Type 2 1330 0010 / 0030
Tech. Doc. No. 201
Illustration can differ from the original
Operation and
Maintenance Manual

Pneumatic Magnetic Drilling Machine
2 1330 0010 / 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Compiled: 27.01.10 213300010_30_en_Version_02.doc Page 2 of 25
GENERAL INSTRUCTIONS
Before using the machine, please read these instructions
Remove the unit from its case along with the accessories and check that all parts are included; the
box should contain:
•Drilling unit
•Accessory pack containing:
- Safety chain & carbine hook
- Allen key SW 2,5 for wear strip adjustment
- Allen key SW 4 for arbor. (This is for fitting cutters)
•Oil bottle with plastic hose
•This operating instructions
This pneumatic machine is designed for an operating pressure of 4 to 6 bar (60 to 90 PSI). Service
life and performance of the machine are determined by:
•Degree of air purity
•Lubrication and maintenance
Blow the air hose clear before connecting it to the machine. Install dirt and water separator
upstream of the machine, if it is not possible to prevent the formation of rust and water
condensation in the air distribution lines.
Use always acid- and resin-free SAE 5 W to SAE 10 W oil. Thick flowing oil will clog the vanes and
affect the start-up and performance of the machine. Only proper maintenance can ensure constant
performance, reduction in wear and thus, a decrease in operating costs and an increase in service
life. We therefore highly recommend to install service units upstream of the machine. Observe the
comments in the information sheet "Maintenance of Pneumatic Tools". In winter or when using
very moist air, an antifreeze lubricant, such as "BP-Energol AX“, "Kilfrost“ or "Kompranol N74"
should be used.
Replace wear parts –in particular the vanes- when necessary. The vanes are considered worn if
their width is less 7,2 mm.
IInstallation
dimensions
replace

Pneumatic Magnetic Drilling Machine
2 1330 0010 / 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Compiled: 27.01.10 213300010_30_en_Version_02.doc Page 3 of 25
SAFETY INSTRUCTIONS
Any power tool can be dangerous. Please follow these simple safety
procedures – they are for your protection.
•Regular maintenance is essential – check nuts, screws etc. for tightness
•Check air line for damage
•Make sure the unit is lubricated
•Never use blunt cutters
•Wear goggles and gloves
•Secure the unit with the safety chain before drilling
•Always disconnect air when changing cutters or working on the machine
•Remove rings, watches, ties etc. that could tangle in the moving parts
•Keep the unit and workpiece as clear of dirt and swarf as possible
WARNING! Never use the flexible hose as a lifting handle!
Your safety is in your hands! Keep these instructions!

Pneumatic Magnetic Drilling Machine
2 1330 0010 / 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Compiled: 27.01.10 213300010_30_en_Version_02.doc Page 4 of 25
PREPARATION
1. Insertion of pilot pin
The pilot pin is used to both center the cutter and to eject the slug on completion of the cut. It
has a flat side to allow the coolant to run down to reach the center of the cut where the heat is
greatest. Slide the pin through the hole in the center of the cutter shank.
2. Fitting the cutter
Lay the machine on its side, ensuring the set screws are accessible. Loosen both screws to
permit shank of the cutter to slide home in the arbor with the two flats aligned with the set
screws. Tighten the set screws in turn until the cutter is locked. Do not over-tighten the screws.
If a pilot pin is used, ensure that it slides freely in the cutter.
3. Clean any dirt or swarf from the base of the magnet and the workpiece with a gloved hand.
Mark the position of the hole by a center-punch. Place unit in correct position for drilling.
4. Place unit in correct position for drilling with the pilot over the center-punch. The magnet will
hold on all ferrous materials from a minimum of 6 mm (1/4") thickness.
5. Attach safety chain by looping it through the handle of the unit and around the workpiece or
other suitable anchor point, take up any slack in the chain and clip the hook through a
convenient link in the free end of the chain.
6. Check the air connection with a suitable supply (6 bar/90PSI, 64 SCFM/1,8 m3/min)
7. Connect the free end of the lubrication hose to the adapter of the motor.
DRILLING
1. Activate the magnet using the control lever.
2. Check magnet is holding to workpiece. Recheck the pilot is still centered on the hole position –
activating the magnet can sometimes cause the unit to move slightly from the center mark,
reposition if necessary.
3. Using the pressurized oil bottle add oil to the workpiece. Ensure only the correct cutting oil is
used, it has been formulated to speed cutting and enhance tool life.
4. Start the motor. Motor will not run unless magnet is activated. If for any reason the airflow is
interrupted, the switching system will leave the magnet on. The unit will switch itself to a drill off
position and will need to be switched back to drilling when the supply is re-connected.
5. Advance the cutter to the workpiece using light pressure until the cutter has broken the surface,
then increase the pressure until the motor is loaded and maintain even pressure right through
the cut. Too much pressure will not speed the cut, it will reduce the life of the cutter and may
cause damage to the motor. If the turnings become blue add more oil. At the end of the cut the
slug will be ejected, check before commencing the next hole. Make sure that no swarf collects
inside the cutter.
6. Stop motor, switch off magnet.

Pneumatic Magnetic Drilling Machine
2 1330 0010 / 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Compiled: 27.01.10 213300010_30_en_Version_02.doc Page 5 of 25
SPECIFICATIONS
Hole capacity with annular drills ∅2 1/16" , 2 1/16" depth ∅52 mm, 52 mm depth
Hole capacity with twist drills ∅3/16" to ½" ∅5 to 13 mm
Arbor size ¾" Weldonshaft 19 mm Weldonschaft
Air motor 1.6 H.P. 1200 W
Free speed
Load speed
400 RPM
200 RPM
400 1/min
200 1/min
Magnet force 1600 lbs. 8000 N
Air consumption 64 CFM 1,8 m3/min
Operating pressure 90 PSI 6 bar
Air connection G 3/8" Female R 3/8"
Weight 42 lbs. 19 kg
Height x Width x Length 12 ¼" x 4" x 11 ½" 301 x 102 x 290 mm

Pneumatic Magnetic Drilling Machine
2 1330 0010 / 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Compiled: 27.01.10 213300010_30_en_Version_02.doc Page 6 of 25
TROUBLESHOOTING
PROBLEM CAUSE REMEDY
Magnetic base won't
hold effectively
Material being cut may be
too thin
Swarf or dirt under magnet
Irregularity on magnet
contact or workpiece
Attach an additional piece of metal under
workpiece where magnet will be located or
mechanically clamp magnetic base to
workpiece
Clean
Use extreme care, file imperfections flush to
surface
Cutter skips out of
center-punchmark at
initiation of cut
Magnetic base is not
holding effectively
Too much feed pressure at
start of cut
Cutter is dull, worn,
chipped or incorrectly
sharpened
Poor center-punchmark
Pilot not centered in
center-punchmark
Worn or bent pilot
Loose bolts on main
casting or loose slideway
adjusting setscrews
See above
Light pressure until a groove is cut. The
groove then serves as a stabilizer
Replace or resharpen
Improve center-punch
Replace
Adjust where necessary
Excessive drilling
pressure required
Incorrectly resharpened,
worn or chipped cutter
Coming down on swarf
lying on surface of
workpiece
Slideway needs
adjustment or lubrication
Swarf packed inside cutter
Resharpen or replace
Take care not to start a cut on swarf
Adjust set screws
Clear

Pneumatic Magnetic Drilling Machine
2 1330 0010 / 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Compiled: 27.01.10 213300010_30_en_Version_02.doc Page 7 of 25
PROBLEM CAUSE REMEDY
Excessive cutter
breakage
Steel swarf or dirt under
cutter
Incorrectly resharpened or
worn cutter
Cutter skipping
Slideway needs
adjustment
Cutter not attached tightly
to arbor
Insufficient use of cutting
oil or unsuitable type of oil
Remove cutter, clean thoroughly and
replace
Resharpen or replace
See above
Adjust
Retighten
Excessive cutter
wear
See above
Incorrectly resharpened
cutter
Insufficient or spasmodic
cutting pressure
Replace or resharpen
Use sufficient steady pressure to slow the
drill down. This will result in optimum
cutting speed

Pneumatic Magnetic Drilling Machine
2 1330 0010 / 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Compiled: 27.01.10 213300010_30_en_Version_02.doc Page 8 of 25
Spare Parts List
Description: Part and Drawing Number
2 1330 0010
Pneumatic- Magnetic Drilling Machine
Item Qty. Description Part and Drawing No. Remarks
1 Drive motor 2 1330 1000 see extra list
1 Valve, Assy. 2 1330 3000 see extra list
1 Housing Assy. 2 1330 6000 see extra list
1 Magnet, Assy. 2 1330 8000 see extra list
1 Pressure sprayer 9 4002 0020
1 Connection hose 9 3602 0650
1 Safety chain, Assy: 9 4902 0120
2 Straigbht screw fitting 9 2113 0370
1 Hexagon ball cock 9 2014 0900
608 1 Housing cover 2 1330 6070
615 4 Lens screw 9 1166 0170

Pneumatic Magnetic Drilling Machine
2 1330 0010 / 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Compiled: 27.01.10 213300010_30_en_Version_02.doc Page 9 of 25
Spare Parts List
Description: Part and Drawing Number
2 1330 0030
Pneumatic- Magnetic Drilling Machine
Item Qty. Description Part and Drawing No. Remarks
1 Magnetic Drilling Machine 2 1330 0010 see extra list
1 Extended rack 2 1330 9000 see extra list

Pneumatic Magnetic Drilling Machine
2 1330 0010 / 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Compiled: 27.01.10 213300010_30_en_Version_02.doc Page 10 of 25
Spare Parts List
Description: Part and Drawing Number
2 1330 1000
Drive Motor
Item Qty. Description Part and Dratwing No. Remarks
101 1 Motor housing, Assy. 2 1330 1910 With item 102,118,
121,123,140,141,149
102 2 Insulator 2 1330 1700
103 4 Belleville spring 9 1801 0320
2 End plate, Assy. 3 8741 1940 * item 104-107
104 1 End plate, Assy. 3 8741 1110
105 1 Grooved ball bearing 9 1001 0370
106 1 Snap ring 9 1703 0040
107 1 Spacer 1 1001 1080
108 2 Cylinder bushing 5 6050 1020 *
109 2 Tensioning pin 9 1630 1060
110 2 Rotor 2 1330 1030 *
111 10 Vane 3 7666 1050 *
2 End plate, Assy. 7 1403 1930 * item 112-115
112 1 End plate 7 1403 1100
113 1 Grooved ball bearing 9 1001 0460
114 1 Snap ring 9 1703 0350
115 1 Spacer 1 3801 1080
116 2 Cover 2 1330 1150 *
117 2 O-Ring 9 1901 2380 *
118 1 Motor housing cover 2 1330 1130
119 1 Shaft sealing ring 9 1905 1390
120 1 Grooved ball bearing 9 1005 0350
121 4 Fillister-head screw 9 1110 3030
122 2 Insulator 9 3801 1030 *
123 1 Tensioning pin 9 1630 0560
2 Gearbox set 2 1330 4900 Item 130-137
130 1 Sprocket 2 1330 4020
131 1 Grooved ball bearing 9 1003 0340
132 1 Planetary wheel carrier 2 1330 4130
133 3 Planetary wheel 2 1330 4140
134 3 Planetary wheel bolt 9 1016 0340
135 1 Grooved ball bearing 9 1003 0340
136 3 Needle cage 9 1015 0950
137 6 Ring 2 1330 4150
138 2 Cover lid 2 1330 4100

Pneumatic Magnetic Drilling Machine
2 1330 0010 / 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Compiled: 27.01.10 213300010_30_en_Version_02.doc Page 11 of 25
Spare Parts List
Description: Part and Drawing Number
2 1330 1000
Drive Motor
Item Qty. Description Part and Dratwing No. Remarks
139 2 Snap ring 9 1703 0540
140 1 Bearing housing 2 1330 4210
141 2 Cylinder pin 9 1635 0070
142 1 Grooved ball bearing 9 1003 0450
143 1 Snap ring 9 1703 0130
1 Exhaust shaft, Assy. 2 1330 7920 Item 144-145 and
150-151
144 1 Exhaust shaft 2 1330 7020
145 2 Threaded pin 9 1140 5010
146 1 Feather key 9 1501 4060
147 1 Spur wheel 2 1330 4240
148 1 Snap ring 9 1702 0120
149 5 Fillister-head screw 9 1110 3090
150 1 Pressure piece 2 1330 7080
151 1 Pressure spring 9 1803 4180
152 1 Cylinder pin 9 1619 0150
153 1 Feather key 9 1501 3140
155 1 Tooth rack 2 1330 7050
156 2 Fillister-head screw 9 1110 4020
157 1 Plug nipple 9 2113 0370
158 1 Fillister- head screw 9 1110 4010
159 2 Washer 9 3302 0020
2 Washer 9 3331 1040
2 Washer 9 3331 1050
2 Washer 9 3331 1060
2 Washer 9 3331 2500
* Wear and tear parts to be stored in case of
Continuous operation!

Pneumatic Magnetic Drilling Machine
2 1330 0010 / 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Compiled: 27.01.10 213300010_30_en_Version_02.doc Page 12 of 25
Spare Parts List
Description: Part and Drawing Number
2 1330 1000
Drive Motor

Pneumatic Magnetic Drilling Machine
2 1330 0010 / 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Compiled: 27.01.10 213300010_30_en_Version_02.doc Page 13 of 25
Spare Parts List
Description: Part and Drawing Number
2 1330 3000
Valve, Assy.
Item Qty. Description Part and Dratwing No. Remarks
301 1 Valve housing 2 1330 3010
302 1 Pressure rod 2 1330 3040
303 1 Locking cover 2 1330 3120
304 1 Valve piston 2 1330 3020
305 1 Adjusting piston, Assy. 2 1330 3990
306 1 Pressure plate 2 1330 3070
308 1 Pressure piston 2 1330 3080
309 1 Spiral pin 9 1642 0040
310 2 Steel ball 9 1017 0200
311 2 Pressure spring 9 1803 4320
312 2 Threaded pin 9 1140 4030
313 1 O-Ring 9 1901 3180
314 2 Adjusting screw 9 1147 4010
315 6 O-Ring 9 1901 3020
316 2 Plug nipple 9 2113 0340
318 1 Connection piece 9 2113 0350
319 1 Angle connection 9 2113 0360
320 1 Snap ring 9 1703 0080
321 1 O-Ring 9 1901 2550
322 1 Tensioning pin 9 1630 1060
323 1 Pressure spring 9 1803 2600
325 1 Pressure spring 9 1803 2160
326 1 O-Ring 9 1901 6320

Pneumatic Magnetic Drilling Machine
2 1330 0010 / 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Compiled: 27.01.10 213300010_30_en_Version_02.doc Page 14 of 25
Spare Parts List
Description: Part and Drawing Number
2 1330 3000
Valve, Assy.

Pneumatic Magnetic Drilling Machine
2 1330 0010 / 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Compiled: 27.01.10 213300010_30_en_Version_02.doc Page 15 of 25
Spare Parts List
Description: Part and Drawing Number
2 1330 6000
Housing, Assy.
Item Qty. Description Part and Dratwing No. Remarks
601 1 Housing 2 1330 6010
602 1 Shift - fork 2 1330 3050
603 1 Shaft 2 1330 3060
604 1 Leber 2 1330 3030
605 1 Feed shaft 2 1330 6040
606 1 Lock washer 2 1330 6060
607 2 Guide 2 1330 6050
609 1 End cap 2 1330 6100
610 3 Handle 9 3902 0360
611 1 Pneumatic hose, Assy. 9 3606 0350
612 1 Hose 9 3602 0630
613 1 Threaded pin 9 1146 2040
614
.1 1 Hose 9 3602 0680
614
.2 1 Hose 9 3602 0620
616 4 Fillister-head screw 9 1110 3100
617 1 Tensioning sleeve 9 1630 0590
618 2 Bearing bushing 9 1029 0720
619 2 Adjusting washer 0,3 9 3331 1550
619 2 Adjusting washer0,1 9 3331 1560
620 1 Fillister-head screw 9 1110 5110
621 1 Washer 9 3302 0040
622 2 Fillister-head screw 9 1112 4070
623 1 Pressure piece 9 1810 0060
624 2 Connection piece 9 2113 0340
625 2 Fillister-head screw 9 1110 3110
626 2 Tensioning sleeve 9 1630 0240
627 1 Pressure strip 2 1330 6080
628 5 Threaded pin 9 1146 3050
629 5 Hexagonal nut 9 1210 0120
630 1 Adapter 2 1330 6090
631 1 Connection piece 9 2113 0350
632 1 Plug nipple 9 2115 0100

Pneumatic Magnetic Drilling Machine
2 1330 0010 / 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Compiled: 27.01.10 213300010_30_en_Version_02.doc Page 16 of 25
Spare Parts List
Description: Part and Drawing Number
2 1330 6000
Housing, Assy.
Item Qty. Description Part and Dratwing No. Remarks
634 1 Adjusting screw 9 1147 4050
635 1 Reducing piece 2 1330 6110
636 1 Cover 2 1330 9360
637 2 Locking screw 9 1171 9230

Pneumatic Magnetic Drilling Machine
2 1330 0010 / 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Compiled: 27.01.10 213300010_30_en_Version_02.doc Page 17 of 25
Spare Parts List
Description: Part and Drawing Number
2 1330 6000
Housing, Assy.

Pneumatic Magnetic Drilling Machine
2 1330 0010 / 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Compiled: 27.01.10 213300010_30_en_Version_02.doc Page 18 of 25
Spare Parts List
Description: Part and Drawing Number
2 1330 8000
Magnet, Assy.
Item Qty. Description Part and Dratwing No. Remarks
801 1 Magnet housing, Assy. 2 1330 8980
802 1 Magnet insert kpl. 2 1330 8990
803 1 Piston 2 1330 2130
804 1 Sealing ring 2 1330 2120
805 1 Quad.-Ring 9 1913 0030
806 1 Rack sealing 9 1911 0620
807 1 O-Ring 9 1901 2430
808 1 Snap ring 9 1703 0300

Pneumatic Magnetic Drilling Machine
2 1330 0010 / 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Compiled: 27.01.10 213300010_30_en_Version_02.doc Page 19 of 25
Spare Parts List
Description: Part and Drawing Number
2 1330 8000
Magnet, Assy.

Pneumatic Magnetic Drilling Machine
2 1330 0010 / 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: [phone], Fax: [phone], www.spitznas.de
Compiled: 27.01.10 213300010_30_en_Version_02.doc Page 20 of 25
Spare Parts List
Description: Part and Drawing Number
2 1330 9000
Extended Rack
Item Qty. Description Part and Dratwing No. Remarks
1 1 Prism 2 1330 6120
2 1 Shim 2 1330 6130
3 3 Fillister-head screw 9 1112 4010
4 1 Clamp bolt 9 3902 0370
5 1 Hose 9 3606 0360