Spitznas 2 2406 0010 Operating instructions

Maschinenfabrik GmbH
Translation of the original repair
instruction, compiled: 16.05.17 224060010_Inst_en_Version_06.doc
Hydraulic
Rotary Hammer Drill
Type
2 2406 0010
Techn. Doc. No. 262
Illustration can differ from the original
Repair Manual
and Spare Parts List

Hydraulic Hammer Drill
2 2406 0010
Maschinenfabrik GmbH
Translation of the original repair
instruction, compiled: 16.05.17 224060010_Inst_en_Version_06.doc Page
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Repair
Disassemble the tool until only if you are skilled and have the appropriate technical knowledge. Problems
could be in the hydraulic power supply, the gearbox module, or the power and control (rear) module. Then
only disassemble the tool as necessary to repair as required.
Keep contaminants such as dirt and grit away from the internal parts at all times.
Always determine and correct the cause of the problem prior to re-assemble. Further wear and tool failure
can result, if the original cause is not corrected.
Prior to disassembly
Clean the exterior of the tool.
Make sure to have all new seals so they can be replaced during reassembly. Note the orientation of seals
before removal. Install new seals in the same position as the original seals.
Note: For orientation of the parts refer to the sectional drawing and parts list located at the end of this
manual.
Re-assembly
Before starting reassembly check all parts for wear and replace them if necessary. Wear parts are in
particular O-rings, radial shaft seals and bearings.
We recommend changing the grease in the gear housing after 300 hours of operation. Use a special-
purpose gear grease only:
Consistency class
(DIN 51818)
2
Saponification type Lithium
Worked penetration 265 to 295
Temperature range -25°C to +125°C
The proper quantity of grease is very important from the point of good lubrication and low heat generation.
Spare Parts
Only original spare parts may be used. There is no warranty for damages and liability is disclaimed, if non-
original spare parts and accessories are used.

Hydraulic Hammer Drill
2 2406 0010
Maschinenfabrik GmbH
Translation of the original repair
instruction, compiled: 16.05.17 224060010_Inst_en_Version_06.doc Page
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Spare Part List
Description: Part and drawing number:
Hydraulic Rotary Hammer Drill 2 2406 0010
Item
Qty. Description Part and drawing no. Remarks
1 Output unit, assy. 2 2426 7000 see extra list
1 Hydraulic motor 2 2406 1000 see extra list
1 Handle, assy. 2 2406 7000
1 Connection lug 2 2406 6040
2 Counter sunk screw 9 1113 3010
1 Socket head screw 9 1110 3120
1 Socket head screw 9 1112 5120
1 Gasket 9 1903 0270 *
1 Second handle, assy. 2 2408 6900 see extra list
1 Cooling pipe 2 2404 9200 see extra list
1 Hydraulic hose set 2 2406 9010
1 Carrying case 5 1212 9000
1 Multi-Oil Spray 9 9902 0120
1 Type label 9 3101 0410
2 Round head grooved pin 9 1628 0040
1 Sign 9 3101 0570
1 Sticker 9 3104 0380
* Wear parts to be stored in case of continuous
use

Hydraulic Hammer Drill
2 2406 0010
Maschinenfabrik GmbH
Translation of the original repair
instruction, compiled: 16.05.17 224060010_Inst_en_Version_06.doc Page
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Spare Part List
Description: Part and drawing number:
Hydraulic Rotary Hammer Drill 2 2406 0010

Hydraulic Hammer Drill
2 2406 0010
Maschinenfabrik GmbH
Translation of the original repair
instruction, compiled: 16.05.17 224060010_Inst_en_Version_06.doc Page
4
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Spare Parts List
Description: Part and drawing number:
Output unit, assy. 2 2426 7000
Item Qty. Description Part and Drawing no. Remarks
401 1 Gearbox housing 2 2404 4010
402 1 Tension sleeve 2 2404 8100
403 1 Sliding sleeve 2 2404 7130
404 1 Bushing 2 2404 7140
405 1 Feather key 9 1506 9240
407 1 Shifter sleeve, assy. 2 2404 8940
408 1 Cylinder, assy. 2 2404 8920
409 1 Impact piston 2 2404 4540
410 1 Nut 2 2404 8240
411 1 End piece 2 2404 7010
412 1 Bevel gears 2 2404 4400
413 1 Piston 2 2404 4520
414 1 Piston pin, assy. 2 2404 4960
415 1 Cover 2 2404 4090
416 1 Crankshaft 2 2404 4550
417 2 Roller 2 2404 4570
418 1 Gear pinion 2 2404 4040
419 1 Bushing 2 2404 8080
420 1 Output shaft 2 2404 8090
421 1 Sealing 2 2404 4190
422 1 Output unit housing 2 2404 8010
423 1 Connecting rod 2 2426 4530
424 1 Shaft seal 9 1905 0540 *
425 1 Slip clutch, assy. 2 2404 4920
426 1 O-ring 9 1901 3500 *
427 2 O-ring 9 1901 3290 *
428 1 O-ring 9 1921 2140 *
429 1 Pressure spring 9 1803 4190
430 1 Feather key 9 1501 1140
431 4 Roller 2 2404 4580
432 1 O-ring 9 1901 5940 *

Hydraulic Hammer Drill
2 2406 0010
Maschinenfabrik GmbH
Translation of the original repair
instruction, compiled: 16.05.17 224060010_Inst_en_Version_06.doc Page
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Spare Parts List
Description: Part and drawing number:
Output unit, assy. 2 2426 7000
Item Qty. Description Part and Drawing no. Remarks
433 1 Scraper 9 1908 1780
434 1 Pressure spring 9 1807 0210
435 1 Feather key 9 1501 1040
436 1 Needle sleeve 9 1014 0450 *
437 1 Needle sleeve 9 1014 0010 *
438 2 Socket head screw 9 1112 2020
439 1 Grooved ball bearing 9 1004 0010 *
440 1 Snap ring 9 1703 0080
441 1 O-ring 9 1901 3270 *
442 1 Snap ring 9 1703 0130
443 1 Grooved ball bearing 9 1003 0050 *
444 1 Grooved ball bearing 9 1003 0020 *
445 1 Grooved ball bearing 9 1001 0070 *
446 1 Sealing ring 9 1913 0730 *
448 1 Snap ring 9 1702 0050
449 1 Snap ring 9 1702 0040
450 1 O-ring 9 1901 5970 *
451 2 Socket head-screw 9 1110 4030
452 2 Sealing U-shape 9 1908 1930
453 2 Sealing U-shape 9 1908 1950 *
454 1 O-ring 9 1901 2610 *
455 1 Sliding bearing 9 1029 0130 *
456 1 Shaft sealing ring 9 1905 1580 *
457 1 Snap ring 9 1702 0020
458 1 O-ring 9 1901 4070 *
* Wear parts to be stored in case of
continuous use!

Hydraulic Hammer Drill
2 2406 0010
Maschinenfabrik GmbH
Translation of the original repair
instruction, compiled: 16.05.17 224060010_Inst_en_Version_06.doc Page
6
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Spare Parts List
Description: Part and drawing number:
Output unit, assy. 2 2426 7000

Hydraulic Hammer Drill
2 2406 0010
Maschinenfabrik GmbH
Translation of the original repair
instruction, compiled: 16.05.17 224060010_Inst_en_Version_06.doc Page
7
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Spare Part List
Description: Part and drawing number:
Hydraulic Motor 2 2406 1000
Item Qty. Description Part and drawing no. Remarks
100 1 Hydraulic motor 9 5501 0130 with item 104-114
104 1 Shaft sealing ring 9 1925 0450 *
106 1 Axial disc 9 1024 0360 *
107 1 Axial thrust bearing 9 1024 0370 *
108 1 Spacer 9 5501 0040
109 1 Carrier 9 5501 0140
110 1 Drive shaft 9 5501 0150
111 3 O-ring 9 1921 1240 *
112 1 Cover disc 9 5501 0070
113 1 Geroler element 9 5501 0160
114 1 Rotary slide 9 5501 0090
115 1 Bushing 9 1029 0530
151 1 Housing, assy. 2 2406 1910 with item 115
152 1 Motor cover, assy. 2 2407 1930 with item 172
153 1 Centring cover, assy, 2 2406 1940
154 1 Pinnion shaft 2 2406 4170
155 1 Gear rim 2 2406 4020
156 1 Pinion 3 8837 4360
157 2 Planet carrier, assy. 3 8837 4920
158 6 Planet wheel 3 8837 4140
159 6 Needle cage 9 1015 0790
160 2 Grooved ball bearing 9 1001 0050 *
161 1 Washer 2 2406 4150
162 1 Snap ring 9 1702 0030
163 1 Snap ring 9 1703 0040
164 2 Cylinder pin 9 1619 1350
165 3 Socket head screw 9 1110 4010
166 3 Gasket 9 1903 1250 *
167 2 Cylinder pin 9 1619 0450
168 1 Driver shaft 2 2406 1050
169 5 Socket head screw 9 1110 4160

Hydraulic Hammer Drill
2 2406 0010
Maschinenfabrik GmbH
Translation of the original repair
instruction, compiled: 16.05.17 224060010_Inst_en_Version_06.doc Page
8
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Spare Part List
Description: Part and drawing number:
Hydraulic Motor 2 2406 1000
Item Qty. Description Part and drawing no. Remarks
170 2 O-ring 9 1921 4410 *
171 2 Plug 9 3401 1060 *
172 2 Threaded pin 9 1140 5080
173 2 Socket head screw 9 1110 4030
301 1 Governor sleeve 2 1317 3310
302 1 Glate 5 1220 3050
303 1 Washer 9 3302 0030
304 1 Pressure spring 9 1803 3590
305 1 Locking washer 9 1706 0140
1 Valve innert, assy. 2 1317 3300 item 307-326
307 1 Snap ring 9 1703 0260
308 1 Socket head screw 9 1110 2090
309 1 Washer 9 3302 0150
310 1 Governor piston valve 2 1317 3320
311 1 Spring plate 2 1317 3070
312 1 Slide 2 1317 3110
314 1 Sleeve 2 1317 3090 *
315 1 Guide 2 1317 3100
317 1 Pressure spring 9 1803 1700
318 1 Locking washer 9 1706 0180
319 1 O-ring 9 1901 3290 *
320 1 O-ring 9 1901 9800 *
321 1 O-ring 9 1901 2550 *
322 1 Threaded pin 9 1148 3030
323 1 O-ring 9 1901 6020 *
326 1 O-ring 9 1901 2080 *
*Wear parts to be stored in case of continuous
use

Hydraulic Hammer Drill
2 2406 0010
Maschinenfabrik GmbH
Translation of the original repair
instruction, compiled: 16.05.17 224060010_Inst_en_Version_06.doc Page
9
of
1
4
Spare Part List
Description: Part and drawing number:
Hydraulic Motor 2 2406 1000

Hydraulic Hammer Drill
2 2406 0010
Maschinenfabrik GmbH
Translation of the original repair
instruction, compiled: 16.05.17 224060010_Inst_en_Version_06.doc Page
10
of
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Spare Parts List
Description: Part and drawing number:
Second handle, assy. 2 2408 6900
Item Qty. Description Part and Drawing no. Remarks
140 1 Handle 2 2408 6310
141 1 Holder 2 2408 6330
142 1 Tensioning belt 7 1403 6520
143 1 Hammer screw 9 1164 0740
145 1 Knurled screw 9 1121 9030
146 1 Depth stop 2 1345 6550

Hydraulic Hammer Drill
2 2406 0010
Maschinenfabrik GmbH
Translation of the original repair
instruction, compiled: 16.05.17 224060010_Inst_en_Version_06.doc Page
11
of
1
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Spare Parts List
Description: Part and drawing number:
Second handle, assy. 2 2408 6900

Hydraulic Hammer Drill
2 2406 0010
Maschinenfabrik GmbH
Translation of the original repair
instruction, compiled: 16.05.17 224060010_Inst_en_Version_06.doc Page
12
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Spare Parts List
Description: Part and drawing number:
Cooling pipe, assy. 2 2404 9200
Item Qty. Description Part and Drawing no. Remarks
1 1 Flushing pipe 2 2404 9210
2 1 Reducing nipple 9 2203 0310
3 1 Ball valve hexagonal 9 2014 0900
4 1 Gasket 9 2126 0100
5 1 Hose nozzle 9 2109 0920

Hydraulic Hammer Drill
2 2406 0010
Maschinenfabrik GmbH
Translation of the original repair
instruction, compiled: 16.05.17 224060010_Inst_en_Version_06.doc Page
13
of
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Spare Parts List
Description: Part and drawing number:
Cooling pipe, assy. 2 2404 9200

Hydraulic Hammer Drill
2 2406 0010
Maschinenfabrik GmbH
Translation of the original repair
instruction, compiled: 16.05.17 224060010_Inst_en_Version_06.doc Page
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Note:

Translation of the original repair
instruction, compiled: 16.05.17 224060010_Inst_en_Version_06.doc
Maschinenfabrik GmbH
Fellerstraße 4, 42555 Velbert
Germany
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected]
Internet: www.spitznas.de