SportsArt Fitness ICARE E872MU User manual

Sports Art Industrial Co., Ltd. TUV-CERT ISO 9001/9002 Certied Quality Products 2012.11.28
ICARE E872MU
Body Weight Support System’s Manual

ICARE E872MU OWNER’S MANUAL CONTENTS
1. INTRODUCTION .............................................................................. 2
2. SAFETY PRECAUTIONS ................................................................ 3
3. ASSEMBLE THE PRODUCT .......................................................... 5
STEP 1 Install the Boom Assembly ..................................................... 5
STEP 2 Install the Leg Frame ............................................................. 6
STEP 3 Install the Hand Rail ............................................................... 7
STEP 4 Attach the Body Weight Support System to the E872MA ....... 8
STEP 5 Install the Compressor and Connections .............................. 10
4. OPERATE THE PRODUCT ............................................................. 11
OPERATION Lift Force Gauge and Lift Force Adjustment Knob ......... 11
OPERATION Activation Switch and Seat Adjustment Switch .............. 12
5. MAINTENANCE ............................................................................... 13
Body Weight Support System Electrical Diagram ................................ 13
Body Weight Support System Pneumatic Diagram .............................. 13
Maintenance Schedule ......................................................................... 14
6. LIST OF PARTS ............................................................................... 15
7. LIST OF PARTS DIAGRAM ............................................................. 17

2
1. INTRODUCTION
Congratulations on your purchase of the SportsArt ICARE E872MU Body
Weight Support System. Made through a partnership between Madonna
ICARE and SportsArt Fitness, this product was built specically for physical
rehabilitation.
Before this product is assembled or operated, we recommend that you
familiarize yourself with this manual. Understanding the correct methods of
assembly and operation will help ensure that exercisers obtain their goals
safely and successfully. Parts of this assembly procedure will require three
people.

3
2. SAFETY PRECAUTIONS
Safety was an important consideration in the design of the SportsArt Fitness ICARE
E872MU Body Weight Support System. However, during the use of the physical
rehabilitation elliptical trainer and the Body Weight Support System, you must pay
careful attention to safety.
●For safety, operate this product only as instructed, and install only SportsArt parts
onto this product.
●Assemble and operate the Body Weight Support System on a solid, level
surface; DO NOT use it outdoors or near water.
●Check the Body Weight Support System before every use. Make sure all
parts are assembled, and all fasteners are tightened. DO NOT use the Body Weight
Support System if the unit is not fully assembled or if fasteners are loose or worn.
●Wear proper workout clothing; DO NOT wear loose clothing. DO NOT wear
shoes with leather soles or high heels. Tie all long hair back. Do not go barefoot on
this product.
●Please keep away from moving parts. Do not place hands on any moving or
operating parts. The product may not stop immediately if foreign objects block
moving parts.
●Before turning off the power, please let this physical rehabilitation elliptical trainer
stop completely. Do not unplug the power cord during operation.
●Do not rock this product. Please be careful in mounting and dismounting
the unit.
●If this product is damaged in any way, stop operating it. If this product has
any issue or is broken, notify the SportsArt service department.
● DO NOT use accessories or parts that are not specically recommended
by the manufacturer. Such parts might cause injuries or cause the unit to
fail.
●Never drop or insert any object into any opening of the product.
●Please operate this product in an area with good air circulation. Keep it
away from chemicals and ammable items. Keep it far from sprinklers and
damp areas.
●All users must be supervised at all times while using this product.
●Children should never be allowed to play on or near the product.
●Maximum unloading weight for this product is 180 kg, 400 lb.
●Before activating the Body Weight Support feature, use the adjustment
knob to set the lift to an appropriate weight. It is better to start at a low lifting
force and increase after activated.
●This product requires an adequate dedicated power outlet and power
supply of 20A/110VAC (for 10A/220V). Keep the power cord free from hot
surfaces.

4
2. SAFETY PRECAUTIONS (CONTINUED)
● Check all cables and harnesses before each use. Should you nd any
signs of wear or defect in the cable or pulley assembly, immediately call
SportsArt service for repairs or service. Should you nd any signs of defect
in the harness, contact the harness manufacturer.
● Ensure proper harness t prior to and during use of the device. Please
refer to the harness manufacturer’s instructions to ensure that the harness
properly ts the patient.
●Inproper grounding presents a shock hazard. If you have any ques-
tions, have a qualied electrician inspect the power supply outlet for proper
grounding.
●Only use the compressor that comes with the product, do not replace the
compressor with any other compressors.
●Never clean the compressor with liquids or solvents when cleaning. Dis-
connect the machine from the electricity supply by removing the plug and
use a damp cloth only
●The compressor must be placed on a stable surface
●The compressor is designed for air compression only and must never be
used for any other type of gas
●Please do not attempt to modify the power cord. Adequate power supply
must be provided. If the plug does not match the outlet, have a qualied
electrician inspect and modify the power supply.
●Before using this product, secure the safety straps in place. Hold the
handles and stand erect.
●After exercising, please remove the power cord from the power outlet.
To avoid the risk of electrical shock, remove the power cord from the power
outlet before cleaning or performing maintenance work.
Warning
●If you feel any pain or abnormal sensation, STOP YOUR WORKOUT
and consult your physician immediately. Work within your recommended
exercise level. DO NOT work to exhaustion. Before beginning any exercise
program, you should consult with your doctor. It is recommended that you
undergo a complete physical examination.
● Only qualied technicians are permitted to contact electrical components,
for instance, circuit boards. This product can carry an electrical charge even
when the product is not in use and the power cord has been removed from
the power source. After turning off the product, wait for ve minutes before
disconnecting the power cord from the power outlet. Only after taking such
precautions should one remove the cover and contact components.

5
3. ASSEMBLE THE PRODUCT
STEP 1 Install the Boom Assembly
(a) Remove mast assembly and boom assembly from packaging. Use care
while handeling the assembly; these sections are connected by a cable.
(b) Lay mast assembly on ground. Slide boom assembly down onto mast
tube, align bolt holes.
(c) Insert bolts, washers, and pins as shown. Tighten bolts and insert snap
rings (Note: the hardware shown below is not to scale.)
(d) Check cable to ensure it is properly seated in the pulley groves.
IC1046
MAST ASSEMBLY
IC1065
IC01-023
IC1048
IC1047
IC1059
BOOM ASSEMBLY
1/4" Lock
Washer
IC1046
4x
1/4-20 x 3/4"
BHCS
IC1065
1x
Clevis Pin
Ø1/4 x 3/4"
IC1047
4x
IC01-023
1x
Boom
Shear Pin
IC1048
4x
1/4" SAE
Washer
IC1059
2x
Ø3/8
E-Clip

6
STEP 2 Install the Leg Frame
(a) Unpack both legs, slide legs into frame.
(b) Connect air lines. Firmly press loose end of hose into fitting with matching
hose.
(c) Carefully tip unit upright.
FRAME LEG

7
IC1040
IC1049
IC1044
IC1056
IC1041
5/16-18
Nylock Nut
2x
IC1040
5/16-18 x 2.75"
Carriage Bolt
IC1041
2x
5/16-18 x 2"
FHCS
IC1044
4x
IC1049
4x
5/16 SAE
Flat Washer
IC1056
2x
Finish Plug
Ø5/8"
STEP 3 Install the Hand Rail
(a) Insert carriage bolts through lowest hole on each side of the mast
assembly. Add washer on opposite side and finger tighten nut.
(b) Slide hand rail into frame.
5/16-18 x 2.75"
Carriage Bolt
IC1044
IC1040 IC1049
HAND RAIL
IC1040
2x
IC1049
2x
5/16 SAE
Flat Washer
IC1044
2x
5/16-18
Nylock Nut
(d) Slightly lift hand rail until all holes align. Insert flat head screws through
middle hole.
(e) Insert carriage bolts into upper holes. Add washers and nuts on opposite
side, tighten all.
(f) Insert two black finish plugs in middle holes.

8
STEP 4 Attach Body Weight Support System to E872MA
(a) Remove elliptical base cap on each side, lift up to remove.
(b) Carefully slide Body Weight Support System forward over E872MA
elliptical. Line up Body Weight Support System hole with threaded boss on
E872MA elliptical.
Warning: Consult the manual and follow all assembly instructions
carefully. Please note that incorrect assembly may present a danger to
the exerciser, will damage the elliptical and void the warranty.
REMOVE
ALIGN HOLES

9
STEP 4 Attach Body Weight Support System to E872MA
(d) Slide overturn strap under E872MA elliptical and on top of the Body
Weight Support System legs. Two people will need to lift the front of the
elliptical while the third slides the overturn strap into place.
OVERTURN STRAP
M10x1.5
Hex Bolt x 75mm
IC1050
IC1043
IC1051
IC1088
IC1042
1/4-20
Nylock Nut
IC1050
2X
IC1043
2X
IC1051
2X
3/8 USS
Washer
IC1042
2X
1/4-20 x 5/8"
Carriage Bolt
(e) Insert hardware as shown, tighten.
(f) Slide on elliptical half base caps.

10
STEP 5 Install the Compressor and Connections
(a) Unpack compressor and read instructions. Place compressor in front
of machine. Locate provided black airline. Plug one end of the airline into
compressor, and other end into the fitting found on front of Body Weight
Support System leg.
(b) Locate the 10ft extension cord. One end will plug into the short section of
cord hanging from the bottom on the Body Weight Support System.
(c) The other end of the extension cord can be plugged into the provided
power strip. (Note: It is required to plug the ICARE E872MA Elliptical power
cord into a separate power source to guarantee the performance.)
IC1001
IC1036
IC1018
IC1019

11
4. OPERATE THE PRODUCT
Before activating the Body Weight Support System, use the adjustment knob to set
the lift to an appropriate weight. It is better to start at a low lifting force and increase
after activated.
OPERATION Lift Force Gauge
Outer display indicates lifting force, in pounds. Inner gauge designates correlating air
pressure. Typical applications require a lift force of less than 60% of the user weight.
Do not attempt to provide over 400lbs of support.
OPERATION Lift Force Adjustment Knob
Turn clockwise to increase lifting force. Turn counterclockwise to decrease lifting force.
Adjustments will be displayed simultaneously on lift force gauge. The lifting force can be
adjusted at any time, whether the Body Weight Support feature is activated or not.
LIFT FORCE GAUGE
UNWEIGHT ACTIVATION SWITCH
LIFT FORCE ADJUSTMENT KNOB
SEAT ADJUSTMENT SWITCH

12
OPERATION Activation Switch
When in the “off” position the lifting cable can be lowered with minimal resistance,
the cable will not retract up. When turned to the “on” position the cable will begin to
retract. It will pull up with a force that correlates to the lift force gauge.
OPERATION Seat Adjustment Switch
Used to raise or lower the seat. Switch will automatically disable when upper or
lower limit is reached.
LIFT FORCE GAUGE
UNWEIGHT ACTIVATION SWITCH
LIFT FORCE ADJUSTMENT KNOB
SEAT ADJUSTMENT SWITCH

13
5. MAINTENANCE
C
D
1a
C
5-15P x C13, 10 ft
IC1018
C13 x C14, 6.5 ft
IC1020
ACTUATOR
IC1010
IC1057
4x - Ø5/8" GROMMET
D
CONTROL BOX
IC1021
SHIELDED
BUTT SPLICE
4x - IC1062
IC1066
HEAT SHRINK
ROCKER SWITCH
IC1055
SPADE TERMINAL
3x - IC1061
4 CONDUCTOR, 18 AWG
A BC
2.5 AMP FUSE
5mm x 20mm
IC1017
1b
BLOCK Qty Part Number
A 1 IC1016
B 1 IC1012
C 3 IC1014
D 2 IC1015
Fitting Qty Part Number
A 7 IC1024
B 1 IC1025
C 5 IC1026
D 2 IC1027
E 1 IC1028
F 1 IC1029
G 1 IC1030
H 1 IC1031
I 1 IC1032
J 2 IC1033
K 1 IC1034
Compressor
Air Reservoir
Cylinder
A
A
J
J
A
A
A
A
KB
C
C
CC
A
CD
D
E
F
G
I
EXHAUST
H
IC1002
IC1001
VALVE
IC1022
GAGE
IC1003
IC1009
CONTROL BOX
IN
OUT
OUT
NC
REGULATOR
IC1023
NO
IC1060
IC1090
Body Weight Support System Electrical and Pneumatic Diagram

14
Parts Week Month 1/2Year Notes
Lift cable Inspect for detarioration.
Actuator cord Inspect for damage or wear.
Carabiner Insure the carabiner function
properly and closed fully.
Safety strap Inspect for wear and fraying.
Pulley Ensure pulleys are free spinning.
Cable system Inspect the lift cable for wear
(fraying, cuts, or shaving).
Compressor
oil level
Check the oil level shown by the
glass. When the motor is off, the
oil level must correspond to one
shown by the label.
Air outlet
lter
Drain the water collected in the
air outlet lter proceeding as g
6 (make sure the tank is under
pressure).
Air Tank Remove the condensate that
has collected in the air tank.
To empty the tank, put it under
pressure, take the compressor
to a place where the water will
not damage the oor, tip the
compressor slightly forward and
open the tap (Fig. 7).
Compressor
effeciency
Check possible connector
slackening, pressure hose wear,
screws tightening, electric circuit
efciency. etc.
Clean
Compressor
Clean the compressor with a
soft cloth. Dust and dirt prevent
the compressor from cooling.
Filter reducer Check the lter reducer and its
part to optimize efciency.
Safety Valve Shown (Fig. 8) Pulling the ring
gently when there is pressure in
the tank.
Oil Total replacement of oil.
Maintenance Schedule

15
PART# DESCRIPTION QT Y.
IC01-009 Cable Retainer 2
IC01-010 Plastic Pin Spacer, Style 3 1
IC01-013 Hand Rail 1
IC01-017 Overturn Strap 1
IC01-019 Plastic Pin Spacer, Style 1 2
IC01-021 Seat Transition Plate 1
IC01-023 Boom Shear Pin 1
IC01-024 Cylinder Clevis Pin 1
IC01-025 Pulley Clevis Pin, Long 1
IC01-026 Pulley Clevis Pin, Short 1
IC01-030 Plastic Pin Spacer, Style 2 3
IC01-031 Actuator Clevis Pin 2
IC01-033 Gauge Alignment Clip 1
IC01-201 Frame Leg, Le 1
IC01-202 Frame Leg, Right 1
IC01-203 Mast Frame 1
IC01-204 Boom Extension Frame 1
IC01-205 Chair Li Base 1
IC01-206 Control Box 1
IC01-207 Harness Spreader Bar 1
IC1001 Panther Silent Air Compressor 1
IC1002 Ø2.5” Double Acting Cylinder 1
IC1003 Ø1.5” Air Reservoir x 28” 1
IC1004 Clevis Rod End 1
IC1004-02 Ø3/8 Clevis Pin (Rod End) 1
IC1005 Linear Rail 2
IC1006 Linear Carriage 8
IC1007 Cable Assembly 1
IC1007-02 Ø1/4 Clevis Pin (Cable Assembly) 1
IC1008 Nylon Pulley 2
IC1009 Ø2.5” Pressure Gauge 1
IC1010 12” Linear Actuator 1
IC1011 Seat w/ Armrest 1
IC1016 Fuse Block 1
IC1017 2.5 Amp Fuse 1
IC1018 Power Cord, 5-15P x C13, 10 1
IC1019 Power Strip 1
IC1022 Pneumatic Valve 1
IC1023 Pneumatic Regulator 1
IC1032 Air Fitting, Bulkhead Ø1/4 1
IC1036 Ø3/8 Air Line x 8, Black 1
IC1038 Seat Swivel 1
6. LIST OF PARTS

16
6. LIST OF PARTS (CONTINUED)
IC1032 Air Fitting, Bulkhead Ø1/4 1
IC1036 Ø3/8 Air Line x 8, Black 1
IC1038 Seat Swivel 1
IC1039 M6-1 x 10mm BHCS, Zinc 16
IC1040 5/16-18 x 2.75” Carriage Bolt, Zinc 4
IC1041 5/16-18 x 2” FHCS, Zinc 2
IC1042 1/4-20 x 5/8” Carriage Bolt, Zinc 6
IC1043 1/4-20 Nylock Nut 6
IC1044 5/16-18 Nylock Nut 6
IC1045 1/4-20 x 3/8” BHCS, Zinc 18
IC1046 1/4-20 x 3/4” BHCS, Zinc 4
IC1047 1/4” Lock Washer, Zinc 8
IC1048 1/4” SAE Flat Washer, Zinc 4
IC1049 5/16” SAE Flat Washer, Zinc 6
IC1050 M10x1.5 Hex Bolt, Zinc 75mm 2
IC1051 3/8 Washer USS, Zinc 2
IC1052 5/16-18 Nut, Zinc 4
IC1054 Slide on Grip 21” 2
IC1055 Rocker Switch SPDT 1
IC1056 Finish Plug, Ø 5/8” 2
IC1057 5/8” Hole Grommet 3
IC1058 Ø1/2 E-Clip, Zinc 6
IC1059 Ø3/8 E-Clip, Zinc 8
IC1063 Neoprene Rubber Edge 2
IC1064 Rectangle Tube Cap 2
IC1065 Clevis Pin, Ø1/4 x 3/4” 1
IC1068 Chain Size 1/4, Zinc 2
IC1069 Carabiner Ø3/8, Zinc 6
IC1070 Din Rail 1
IC1071 Web Sling, 1” x 3’ Eye-Eye, Nylon 1
IC1072 1” Ubolt w/ Plate, Zinc 1
IC1074 ICARE Decal 2
IC1075 ICARE by SportsArt Decal 2
IC1076 Control Box Label 1
IC1077 Safety Label 1
IC1082 5/16-18 x 3/4” SHCS, Black Oxide 4
IC1083 5/16” Lock Washer, Zinc 4
IC1084 Serial Number Plate 1
IC1085 1/4-20 x 3/8” BHCS, Zinc 5
IC1086 Ø5/16 Steel Wire Clip, Zinc 3
IC1088 Elliptical Half Base Cap 2
IC1089 Ø1/8” Rivet x .18 Grip, Aluminum 2

17
7. LIST OF PARTS DIAGRAM
IC1019
IC01-203
IC1058
IC1002
IC1004
IC1058
IC01-010
IC01-025
IC01-009
IC1008
IC1074
IC01-204
IC01-030
IC1058
IC01-026
IC01-009
IC1071
IC01-207
IC1011
IC01-021
IC01-017
IC1050
IC1051
IC1059
IC1004-02
IC1007 IC1059
IC01-023
IC1047
IC1046
IC1068
IC1069
IC1003
IC01-013
IC1056
IC1040
IC1041
IC1063
IC1043
IC1038
IC1045
IC1082
IC01-205
IC1042
IC1075
IC01-201
IC1042
IC1064
IC1043
IC01-030
IC01-024
IC01-019
IC1072
IC1052
IC1010
IC1007-02 IC1069
IC1069
IC1055
IC1022 IC1045
IC01-206
IC1076
IC01-033
IC1023
IC1009
IC1047 IC1044
IC1083
IC01-203
IC1065
IC1017
IC1057
IC1070
IC1006
IC1045
IC1039
IC1048
IC1016
IC1085
IC1032
IC1045
IC1005
IC01-031
IC1059
IC1086
IC1085
IC1077
IC1089
IC1084
IC1088
IC1040
IC1001
IC1018
IC1049
IC1054
IC1036