SPT 1009 User manual

SPT Mini Crawler Crane
OPERATION MANUAL
MINI-CRAWLER CRANE
SPT 1009
WARNING
In order to guarantee safety operation and avoid the accident, the operator
should be sure to read the operation manual before operation. If you need the
other languages, please contact SPT dealers.
HENAN SPT MACHINERY EQUIPMENT CO.,LTD
Add: Jinrong Industrial Park, Building 2-2#, Liangyuan District, Shangqiu City, Henan Province, China.
Email: [e-mail] Website: www.sptcrane.com

SPT Mini Crawler Crane
CONTENTS
Contents
Page
Introductions
1
1：Introduction
2
2：Crane Summary
4
3：Operation qualification
5
4：The Terms
5
Technical Parameters
7
1：The Dimensions
8
2：Main Technical Parameter
9
3：The Main Boom Lifting Performance Tables
10
4：Searcher Hook Lifting Performance Tables
14
5：Lifting Height Curve
15
Operation
17
1：Crane Body Appearance
18
2：Crane Body Operation
20
3：Remote Control Operation
41
4：Throttle Control
45
5：Safety Control
46
6：Transportation
49
Maintenance
51
1：Running –in and maintenance
52
2：Lubrication
53
3：Maintenance and preventive measures
55
4：Daily maintenance
56
5：The first- Class technical maintenance
56
6: The second-Class technical maintenance
57
7：Maintenance of the tracks
57
8：Packing list
59

SPT Mini Crawler Crane
1
Introductions
1.Introductions
2
2.Crane Summary
4
3.Operation qualification
5
4.The Terms
5

SPT Mini Crawler Crane
2
1. Introductions
Thank you for purchasing our mini crawler crane "SPT1009"; this manual introduces the operation of the
crane and safety tips, and describes the crane reasonable operation and maintenance.
The warnings and forbidden details should be strictly abided by. Alot of accidents are related to not abiding by
the crane safety warnings, inspection and maintenance. Be sure to read this manual before operation, and
understand crane operation steps, inspection and maintenance items. Failing to keep the crane safety operation
procedures may lead to accidents.
Warnings
●Gale, thunderstorm, ice and snow severe cold, fog and other inclement weather, strictly
prohibited in outdoor work.
●It shall not be used when the ambient temperature is lower than one 20 °C or higher than
40 °C
●Not to be used in lightning conditions
●Not to be used when the wind speed is more than 6
●The ground is not hard and level and may not be used
●Hidden ditches, underground pipes, air raid shelters, etc. shall not be used above
●The operator shall not operate the machine when he is unwell or not in good spirits
●It is strictly prohibited to operate the equipment after drinking
●Improper machine operation will lead to a series of personal accident or death; The operator and
maintenance crews must read this manual before work.
●Improper machine operation will lead to a series of personal accident or death; The operator and
maintenance crews must read this manual before work.
●Place the manual to a designated place for convenient reference when needed; The crane
designated operators need to study operation manual regularly.
●Only people who thoroughly understand the manual basic operating rules can operate this
machine.
●Place the manual to a nearby place for convenient reference.
●If the manual is lost or damaged, please immediately contact SPT company or SPT dealers to
replace a new one.

SPT Mini Crawler Crane
3
●If the crane ownership is transferred, please make sure that the manual is together with the
machine .
●This manual data is valid in the process of editing.
The maintenance instructions, torque, pressure, measuring method, adjusting data and illustrations
in the manual will be adjusted according to the updating of this machine; The machine
maintenance may be affected after the manual revision, please contact SPT company and SPT
designated dealers for the latest manual before regular maintenance.

SPT Mini Crawler Crane
4
2. Crane summary
2.1 Operation instructions
This machine is a portable mini crawler crane which is equipped with rubber tracks and booms. It has two sets
of power supply, and can travel in the working place and hoist within the rated load. It is also a remote control
crane.
2.2 The crane configuration
（1）Traveling devices
（2）Hoisting devices
（3）Safety devices
Slew direction is defined as follows：Looking down the crane from above direction, the clockwise is
dextrorotation and the counterclockwise is levorotation.

SPT Mini Crawler Crane
5
2.3 The machine function
（1）Traveling devices
Traveling system is mainly composed of a pair of walking motors, engine, walking operation units and rubber
tracks. In order to ensure the crane passing ability, outriggers can be folded away when traveling or transporting.
This compact design is convenient for crane working in small spaces.
（2）Hoisting devices
Hoisting parts are composed of crane booms, slew devices, hook, winch system and outriggers. Ensure that all
four outriggers ground well before hoisting, then switch working mode to the hoisting gear before work.
（3）Safety devices
Mainly includes: automatic stop for leaving minimum wire rope, overwind alarm, walking rollover alarm,
intelligent voice system, tri-color lamp, safe load moment limiter, working lamp, EMO switch, level, the interlock
between outrigger and boom , three operation modes, data record, intelligent display screen, automatic hook stow,
integrated information control and feedback system.
3. Operation qualification
Only personnel who have obtained a local crane operation certificate can operate this crane.
4. The terms
（1）Rated load
（2）Working radius R

SPT Mini Crawler Crane
6
（3）Boom length L
（4）Boom angle a
（5）Hoisting height H

SPT Mini Crawler Crane
7
Technical parameters
1.The dimensions
8
2.Main technical parameter
9
3.The main boom lifting performance tables
10
4.Searcher hook lifting performance tables
14
5.Lifting height curve
15

SPT Mini Crawler Crane
8
1. The Dimensions

SPT Mini Crawler Crane
9
2 .The crane external view
Model
SPT1009
Capacity
10.0t×2.5m
Working radius
19m×0.50t
Ground lifting height
20.2Mx1.30t
Underground lifting height
20mX4.7t(6 fall) 30mX4.7t(4 fall)
62mX3.2t(2 fall) 125mX1.5t(1 fall)
Winch device
Hook speed
0-12m/min (6 fall）0-18m/min (4 fall）
Rope type
Φ10mm×150m
Telescopic
system
Boom form
5 section boom, hexagonal box
construction
Boom length/Time
6.0m-19.6m/55sec
Up and downs
Boom angle/Time
60
Slew system
Slew angle/Speed
0-360°（continuous）/60sec
Outrigger
Outrigger active form
Manual+Hydraulic
Maximum extended dimensions
(mm)
6580（Length）X7100（Front）X6970
（Back）
Traction system
Walking way
Hydraulic motor drive、2 speed
Walking speed
0-2.5km/ h
Grade ability
23°(42%)
Ground length×width
2235mm×400 mm
Ground pressure
67kpa（0.68kgf / cm²）
Electric motor
Voltage
AC380V（Optional）
Power/Speed
15kw/1440 min-1
Sound level
Rated speed ≤78dB(A) （1m）
Diesel engine
Model
4TNV88Z (YANMAR)
Type/Displacement
4 cylinder water cooled/2.190L
Rated output
32.3kw/2600 min-1
Starting method
Electric
Operating temperature
-5°C~40°C
Fuel/Volume
Diesel/60L
Battery capacity
12v 60AH
Specific fuel consumption
259g/kW-h
Sound Level
Rated speed ≤92dB(A) (1m)
Applied regulation
EPA-Tier4/1200m（Different emission
standards in different Countries）
Operate system
Type of operation (crane, walk,
leg、accelerator）
Wireless remote control and Dual axis
joystick controller
Operating characteristic
Full proportional control and
Proportional joystick control
Vehicle
vibration value
Vehicle vibration value
≤5 m/ S²
Dimension
Length×Width×Height
6380mm×1780mm×2610mm
Weight
(Without optional equipment）
11500kg

SPT Mini Crawler Crane
10
Standard
equipment
Diesel engine and motor (Dual power)、Proportional joystick control and
wireless proportional remote (Dual operation mode) 、Intelligent display
screen、Moment limiter、Over hoist alarm and automatic stop device、
Three-winding alarm and automatic stop device、Automatic hook stow、
Outrigger position detector device、Outrigger off ground (or crane body
3-degree inclination)alarm and automatic stop device、Slinging rope
detachment protector、EMO switch、Three color lamp、Remote control
lamp、Voice prompt、Walking/Outrigger/Boom three-mode interlock
system、Data records
Optional
equipment
Searcher hook 、Fly jib、Single fall hook、Outrigger Pads、Man basket
Form1 The crane main technical parameters
3 . The main boom lifting performance tables
Worki
ng
Radiu
s
(m)
Lifting table（6fall）（t）
6.00
Boom
9.40
Boom
12.80
Boom
16.20
Boom
19.60
Boom
Oth
er
Ma
x
Oth
er
Ma
x
Oth
er
Ma
x
Oth
er
Ma
x
Oth
er
Ma
x
2.50
10.0
0
10.0
0
8.50
8.50
5.50
5.50
4.00
4.00
—
—
3.00
9.20
9.20
7.50
8.50
5.50
5.50
4.00
4.00
3.00
3.00
3.50
8.00
8.00
6.50
7.50
4.80
5.50
3.60
4.00
3.00
3.00
4.00
6.80
6.80
5.50
6.40
4.70
5.50
3.50
4.00
3.00
3.00
4.50
5.60
6.00
4.80
5.60
4.70
5.20
3.45
4.00
3.00
3.00
5.00
4.80
5.20
4.00
4.80
4.00
4.80
3.20
4.00
3.00
3.00
5.40
3.80
4.70
3.10
4.60
3.10
4.50
3.10
3.80
3.00
3.00
6.00
3.00
3.80
3.00
3.60
3.00
3.40
3.00
3.00
7.00
2.00
3.00
2.00
3.00
2.00
3.00
2.00
2.80
8.00
1.80
2.60
1.80
2.60
1.80
2.60
1.80
2.60
8.80
1.60
2.30
1.60
2.30
1.60
2.30
1.60
2.30
9.50
1.40
2.20
1.40
2.20
1.40
2.20
10.00
1.20
2.00
1.20
2.00
1.20
2.00
11.00
0.80
1.70
0.80
1.70
0.80
1.70
12.20
0.70
1.40
0.70
1.40
0.70
1.40
13.00
0.65
1.20
0.65
1.20
14.00
0.60
1.10
0.60
1.10
15.00
0.50
1.00
0.50
1.00
15.60
0.40
0.85
0.40
0.85
16.00
0.40
0.80
17.00
0.35
0.75
18.00
0.30
0.65
19.00
0.20
0.50
Form2-1a

SPT Mini Crawler Crane
11
Worki
ng
Radiu
s
(m)
Lifting table（4fall）（t）
6.00
Boom
9.40
Boom
12.80
Boom
16.20
Boom
19.60
Boom
Oth
er
Ma
x
Oth
er
Ma
x
Oth
er
Ma
x
Oth
er
Ma
x
Oth
er
Ma
x
2.50
6.60
6.60
6.60
6.60
5.50
5.50
4.00
4.00
—
—
3.00
6.60
6.60
6.60
6.60
5.50
5.50
4.00
4.00
3.00
3.00
3.50
6.60
6.60
6.50
6.60
4.80
5.50
3.60
4.00
3.00
3.00
4.00
6.60
6.60
5.50
6.40
4.70
5.50
3.50
4.00
3.00
3.00
4.50
5.60
6.00
4.80
5.60
4.70
5.20
3.45
4.00
3.00
3.00
5.00
4.80
5.20
4.00
4.80
4.00
4.80
3.20
4.00
3.00
3.00
5.40
3.80
4.70
3.10
4.60
3.10
4.50
3.10
3.80
3.00
3.00
6.00
3.00
3.80
3.00
3.60
3.00
3.40
3.00
3.00
7.00
2.00
3.00
2.00
3.00
2.00
3.00
2.00
2.80
8.00
1.80
2.60
1.80
2.60
1.80
2.60
1.80
2.60
8.80
1.60
2.30
1.60
2.30
1.60
2.30
1.60
2.30
9.50
1.40
2.20
1.40
2.20
1.40
2.20
10.00
1.20
2.00
1.20
2.00
1.20
2.00
11.00
0.80
1.70
0.80
1.70
0.80
1.70
12.20
0.70
1.40
0.70
1.40
0.70
1.40
13.00
0.65
1.20
0.65
1.20
14.00
0.60
1.10
0.60
1.10
15.00
0.50
1.00
0.50
1.00
15.60
0.40
0.85
0.40
0.85
16.00
0.40
0.80
17.00
0.35
0.75
18.00
0.30
0.65
19.00
0.20
0.50
Form2-1b

SPT Mini Crawler Crane
12
Worki
ng
Radiu
s
(m)
Lifting table（2fall）（t）
6.00
Boom
9.40
Boom
12.80
Boom
16.20
Boom
19.60
Boom
Oth
er
Ma
x
Oth
er
Ma
x
Oth
er
Oth
er
Ma
x
Oth
er
Ma
x
Oth
er
2.50
3.30
3.30
3.30
3.30
3.30
3.30
3.30
3.30
—
—
3.00
3.30
3.30
3.30
3.30
3.30
3.30
3.30
3.30
3.00
3.00
3.50
3.30
3.30
3.30
3.30
3.30
3.30
3.30
3.30
3.00
3.00
4.00
3.30
3.30
3.30
3.30
3.30
3.30
3.30
3.30
3.00
3.00
4.50
3.30
3.30
3.30
3.30
3.30
3.30
3.30
3.30
3.00
3.00
5.00
3.30
3.30
3.30
3.30
3.30
3.30
3.20
3.30
3.00
3.00
5.40
3.30
3.30
3.10
3.30
3.10
3.30
3.10
3.30
3.00
3.00
6.00
3.00
3.30
3.00
3.30
3.00
3.30
3.00
3.00
7.00
2.00
3.00
2.00
3.00
2.00
3.00
2.00
2.80
8.00
1.80
2.60
1.80
2.60
1.80
2.60
1.80
2.60
8.80
1.60
2.30
1.60
2.30
1.60
2.30
1.60
2.30
9.50
1.40
2.20
1.40
2.20
1.40
2.20
10.00
1.20
2.00
1.20
2.00
1.20
2.00
11.00
0.80
1.70
0.80
1.70
0.80
1.70
12.20
0.70
1.40
0.70
1.40
0.70
1.40
13.00
0.65
1.20
0.65
1.20
14.00
0.60
1.10
0.60
1.10
15.00
0.50
1.00
0.50
1.00
15.60
0.40
0.85
0.40
0.85
16.00
0.40
0.80
17.00
0.35
0.75
18.00
0.30
0.65
19.00
0.20
0.50
Form2-1c

SPT Mini Crawler Crane
13
Worki
ng
Radiu
s
(m)
Lifting table（1fall）（t）
6.00
Boom
9.40
Boom
12.80
Boom
16.20
Boom
19.60
Boom
Oth
er
Ma
x
Oth
er
Ma
x
Oth
er
Oth
er
Ma
x
Oth
er
Ma
x
Oth
er
2.50
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
—
—
3.00
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
3.00
3.50
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
3.00
4.00
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
3.00
4.50
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
3.00
5.00
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
3.00
5.40
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
3.00
6.00
1.60
1.60
1.60
1.60
1.60
1.60
1.60
3.00
7.00
1.60
1.60
1.60
1.60
1.60
1.60
1.60
2.80
8.00
1.60
1.60
1.60
1.60
1.60
1.60
1.60
2.60
8.80
1.60
1.60
1.60
1.60
1.60
1.60
1.60
2.30
9.50
1.40
1.60
1.40
1.60
1.40
2.20
10.00
1.20
1.60
1.20
1.60
1.20
2.00
11.00
0.80
1.60
0.80
1.60
0.80
1.70
12.20
0.70
1.40
0.70
1.40
0.70
1.40
13.00
0.65
1.20
0.65
1.20
14.00
0.60
1.10
0.60
1.10
15.00
0.50
1.00
0.50
1.00
15.60
0.40
0.85
0.40
0.85
16.00
0.40
0.80
17.00
0.35
0.75
18.00
0.30
0.65
19.00
0.20
0.50
Form2-1d

SPT Mini Crawler Crane
14
4. Searcher hook lifting performance tables
Worki
ng
Radiu
s
(m)
Lifting table（Search hook）（t）
6.00
Boom
9.40
Boom
12.80
Boom
16.20
Boom
19.60
Boom
Oth
er
Ma
x
Oth
er
Ma
x
Oth
er
Oth
er
Ma
x
Oth
er
Ma
x
Oth
er
2.50
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
—
—
3.00
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
3.00
3.50
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
3.00
4.00
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
3.00
4.50
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
3.00
5.00
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
3.00
5.40
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
3.00
6.00
1.60
1.60
1.60
1.60
1.60
1.60
1.60
3.00
7.00
1.60
1.60
1.60
1.60
1.60
1.60
1.60
2.80
8.00
1.60
1.60
1.60
1.60
1.60
1.60
1.60
2.60
8.80
1.60
1.60
1.60
1.60
1.60
1.60
1.60
2.30
9.50
1.40
1.60
1.40
1.60
1.40
2.20
10.00
1.20
1.60
1.20
1.60
1.20
2.00
11.00
0.80
1.60
0.80
1.60
0.80
1.70
12.20
0.70
1.40
0.70
1.40
0.70
1.40
13.00
0.65
1.20
0.65
1.20
14.00
0.60
1.10
0.60
1.10
15.00
0.50
1.00
0.50
1.00
15.60
0.40
0.85
0.40
0.85
16.00
0.40
0.80
17.00
0.35
0.75
18.00
0.30
0.65

SPT Mini Crawler Crane
15
19.00
0.20
0.50
Form3 Searcher hook lifting performance tables
5.Lifting height curve
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
2
1
3
5
4
8
6
7
10
9
12
11
14
13
15
0
16
17
18
19
18 19 20
20
21
22
1009-11
SPT1009WorkingRangeDiagram
Lifting height(m)
Radiusofwork(m)
Make outriggerat maximum position
BOOM(m）
(5.4）(8.8）(12.2）(15.6）(19.0）
6.0
9.4
12.8
16.2
19.6
10°
20°
30°
40°
50°
60°
70°
80°
0.50
0.85
1.402.304.70
0.55
0.90
1.50
2.40
4.80
0°
0.65
1.00
1.60
2.50
4.90
0.75
1.10
1.80
2.80
5.70
1.00
1.50
2.30
3.20
6.50
1.40
2.00
2.70
4.00
8.00
2.20
2.80
3.60
5.80
10.00
3.00
4.00
5.50
8.50
3.00
4.00
5.50
(20.2)
Weight:t
23
Front Outrigger
Form4 Lifting height curve

SPT Mini Crawler Crane
16
Note：the explanation of rated load to form1、form2-1a、form2-1b、form2-1c、orm2-1d、form3、form4 .
（1）The numerical which rated load show in the forms, are the maximum lifting weight that the crane can ensure
on the flat and solid ground. The load does not exceed 75% of the tipping load.
（2）The rated load in the forms includes hook and lifting sling weight. The working range in form1、form2-1a、
form2-1b、form2-1c、orm2-1d、form3、form4 are amplitude values which include boom deformation. Therefore,
hoisting work must be based on working range. The tipping load of 75% considers 7-level wind, that is wind
pressure is at 125N/m2. When it reaches 7-level wind, the crane can be still allowed to work.
（3）The lifting height and working radius in form1、form2-1a、form2-1b、form2-1c、orm2-1d、form3、form4
are all for reference.

SPT Mini Crawler Crane
17
Operation
1：Crane body appearance
18
2：Crane body operation
20
3：Remote control operation
41
4：Throttle Control
45
5：Safety control
46
6：Transportation
49

SPT Mini Crawler Crane
18
1：Crane body appearance
1.1 Each unit
1）Hook 2）Boom
3）cylinder of boom 4）Hydraulic winch
5）Outrigger 6）Turntable
7）Track 8）Shield
9）Console 10）cylinder of outrigger