Ssangyong Rodius User manual

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FOREWORD

This manual has been prepared to acquaint you with the operation and maintenance

of your new RODIUS / STAVIC and to provide important safety information. We urge

you to read it carefully and follow the recommendations to help assure the most enjoy-

able, safe, and trouble-free operation of your vehicle.

When it comes to service, remember that your SSANGYONG dealer knows your

vehicle best and is interested in your complete satisfaction.

We would like to take this opportunity to thank you for choosing RODIUS / STAVIC

and assure you of our continuing interest in your motoring pleasure and satisfaction.

This manual should be considered as a permanent part of your vehicle, and must

remain with the vehicle at the time of resale.

PYUNGTAEK, KOREA

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IMPORTANT NOTICE

WARNING

CAUTION

NOTE

All information, illustrations and specifications in this manual

are based on the latest product information available at the

time of publication.

Ssangyong reserves the right to change specifications or de-

sign at any time without notice and without incurring any obli-

gation whatsoever.

This vehicle may not comply with the standards or regula-

tions of other countries. Before attempting to register this ve-

hicle in any other country, check all applicable regulations and

make any necessary modifications.

This manual describes options and trim levels available at

the time of printing, and therefore, some of the items covered

may not apply to your vehicle. If any doubt exists about any of

the options or trim levels, please do not hesitate to contact

your Ssangyong Distributor for information on the latest

specifications.

* : This asterisk in this manual signifies that an item of equip-

ment is not included in all vehicles (model variants, en-

gine options, models specific to one country, optional

equipment, etc.).

We would like to point out that non Ssangyong Genuine parts

and accessories have not been examined and approved by

Ssangyong, and in spite of continuous market product

monitoring, we cannot certify the suitability nor the safety of

such products whether they are installed or intended for

fitment in our vehicles. Ssangyong is not liable for any dam-

age caused by the use of non-Ssangyong Genuine parts and

accessories.

Please read this manual and follow the instructions carefully.

Signal words such as “WARNING”, “CAUTION” and “NOTE”

have special meanings.

NOTE indicates information to assist maintenance and instructions.

NOTE

CAUTION indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury or property damage.

CAUTION

WARNING indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

WARNING

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TABLE OF CONTENTS

0. General .................................................... Section 0

1. Safety Precautions ................................. Section 1

2. Ignition Key, Remote Control Key ........ Section 2

3. Opening and Closing .............................. Section 3

4. Interior Switches..................................... Section 4

5. Instrument Panel .................................... Section 5

6. Transmission and Brake System ........... Section 6

7. Seats ........................................................ Section 7

8. Seat Belt and Air Bag............................. Section 8

9. Ventilation, Heating, Air Conditioning

and Air Purification System ................... Section 9

10. Turbocharger System ........................... Section 10

11. Convenience Devices ............................Section 11

12. In Case of Emergency .......................... Section 12

13. Service and Maintenance .................... Section 13

14. Lamps .................................................... Section 14

15. Vehicle Care.......................................... Section 15

16. Index ...................................................... Section 16

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General

TABLE OF CONTENTS

0

Maintenance Schedule (EU) ........................ 0-2

Maintenance Schedule (General) ............... 0-3

Recommended Fluids and Lubricants ........ 0-4

Dimensions.................................................... 0-5

Specifications ............................................... 0-6

Vehicle Identification ................................... 0-9

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0-2

MAINTENANCE SCHEDULE (EU) * Use only approved Ssangyong genuine parts.

Descriptions Daily

Check

Weekly

Check Service Interval

{

–

{

–

Engine Oil and

Oil Filter

Coolant

Brake/Clutch Fluid

Brake Pipes and Hoses

Brake Pad, Shoe, and Disc

Air Cleaner

Element

Fuel Filter

Automatic Transmission Fluid

Manual Transmission Fluid

Transfer Case Fluid

Axle Oil

Air Conditioner Filter

Diesel Engine

Gasoline Engine

Initial check: 5,000 km and replenish if necessary, change every 15,000 km or 12

months (But, shorten the service interval under severe condition)

Initial change: 10,000 km, change every 15,000 km or 12 months (But, shorten the

service interval under severe condition)

Change every 60,000 km. And, inspect and replenish as necessary.

Change every 2 years (Inspect frequently)

Initial check: 1,000 km, periodic check: every 20,000 km or 1 year, replace as necessary.

Periodic check: every 10,000 km, adjust or replace as necessary.

Clean every 10,000 km, replace every 30,000 km

Clean every 15,000 km, replace every 60,000 km

Replace every 30,000 km

Replace every 60,000 km

Inspect every 15,000 km or 12 months (But change every 60,000 km under severe

conditions)

Inspect every 15,000 km or 12 months, change every 60,000 km

Inspect every 15,000 km, change every 60,000 km

Inspect frequently, change every 30,000 km

Change every 10,000 km

Diesel Engine

Gasoline Engine

Diesel Engine

Gasoline Engine

Front

Rear

Severe Conditions in Engine

- Frequent stop-and-go traffic, extended idling, short driving distance

below 6 km, driving distance below 16 km when the outside tem-

perature remains below freezing

- Driving in hilly or mountains terrain, sandy or dusty area

- High load driving such as trailer towing

Severe Conditions in Automatic Transmission and Axle

- Towing a trailer or off-road driving

- Taxi, patrol service or delivery service (extended idling and exces-

sive driving with low speed)

Severe Conditions in Air Conditioner Filter

- Pollutant area or off-road driving, extended air conditioner or heater

operation

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0-3

MAINTENANCE SCHEDULE (GENERAL) * Use only approved Ssangyong genuine parts.

Descriptions Daily

Check

Weekly

Check Service Interval

{

–

{

–

Engine Oil and

Oil Filter

Coolant

Water Separator (Diesel Engine)

Brake/Clutch Fluid

Brake Pipes and Hoses

Brake Pad, Shoe, and Disc

Air Cleaner

Element

Fuel Filter

Automatic Transmission Fluid

Manual Transmission Fluid

Transfer Case Fluid

Axle Oil

Air Conditioner Filter

Severe Conditions in Engine

- Frequent stop-and-go traffic, extended idling, short driving distance

below 6 km, driving distance below 16 km when the outside tem-

perature remains below freezing

- Driving in hilly or mountains terrain, sandy or dusty area

- High load driving such as trailer towing

Severe Conditions in Automatic Transmission and Axle

- Towing a trailer or off-road driving

- Taxi, patrol service or delivery service (extended idling and exces-

sive driving with low speed)

Severe Conditions in Air Conditioner Filter

- Pollutant area or off-road driving, extended air conditioner or heater

operation

Diesel Engine

Gasoline Engine

Initial change: 5,000 km, change every 10,000 km or 12 months (But, shorten the

service interval under severe condition)

Initial change: 10,000 km, change every 15,000 km or 12 months (But, shorten the service

interval under severe condition)

Change every 60,000 km. And, inspect and replenish as necessary.

Inspect every 10,000 km, change every 150,000 km or 5 year.

Change every 2 years (Inspect frequently)

Initial check: 1,000 km, periodic check: every 20,000 km or 1 year, replace as necessary.

Periodic check: every 10,000 km, adjust or replace as necessary.

Clean every 10,000 km, replace every 25,000 km

Clean every 15,000 km, replace every 60,000 km

Replace every 25,000 km

Replace every 60,000 km

Inspect every 10,000 km or 6 months (But change every 60,000 km under severe

conditions)

Inspect every 10,000 km or 6 months, change every 60,000 km

Inspect every 10,000 km, change every 60,000 km

Inspect frequently, change every 30,000 km

Change every 10,000 km

Diesel Engine

Gasoline Engine

Diesel Engine

Gasoline Engine

Front

Rear

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0-4

RECOMMENDED FLUIDS AND LUBRICANTS

• Use only Ssangyong recommended fluids and lubricants.

• Do not use any mixed oil with different types of fluids.

• Keep the specified levels when adding or replacing the fluids.

WARNING

6.3 ~ 8.3

7.0 ~ 9.0

11.0 ~ 11.5

11.3 ~ 11.5

4-speed: 9.5

5-speed: 8.0

3.4

3.6

TOD: 1.4 / Part time: 1.3

1.3 ~ 1.4

1.7

as required

1.0

Engine Oil

Engine Coolant

Automatic Transmission Fluid

Manual Transmis-

sion Fluid

Transfer Case Fluid

Axle Fluid

Brake/Clutch Fluid

Power Steering Fluid

Diesel Engine

(D27DT)

Gasoline Engine

(G32D)

DI Engine

G32D

2WD

4WD

Front

Rear

Descriptions SpecificationsCapacity

MB sheet 325.0,

BASF GLYSANTIN G05-11,

HOECHST GENANTIN SUPER 8023/14

CASTROL TQ 95

SHELL or FUCHS ATF 3353

ATF DEXRON®II, III

API GL-5 or SAE 80W/ 90

Approved by MB Sheet 235.0

Viscosity grade: 85W/90

SAE J 1703, DOT 3 or 4

ATF DEXRON®II, III

API : CG grade or above,

ACEA : B2, B3 or B4

MB sheet : 229.1/3 (preferable)

MB sheet No. 224.1

API : SJ grade or above,

ACEA : A2 or A3

MB sheet : 229.1/3 (preferable)

MB sheet No. 224.1

Quality

class**

Viscosity

Quality

class**

Viscosity

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0-5

DIMENSIONS

Top View

Side View

Front View

Rear View

*( ): Optional

Unit: mm

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0-6

SPECIFICATIONS * ( ) Optional, [ ] 2WD

Descriptions

Numbers of cylinders/

Compression ratio

Total displacement (cc)

Camshaft arrangement

Max. power

Max. torque

Idle speed

Cooling system

Coolant capacity ( )

Lubrication system

Max. oil capacity ( )

Turbocharger and cooling type

Fuel

Model

Operating type

Gear ratio 1st

2nd

3rd

4th

5th

Reverse 1st

Reverse 2nd

D27DT

Engine

Automatic

Transmission

G32D

5 / 18 : 1

2,696

DOHC

165 ps / 4,000 rpm

34.7 kg·m / 1,800~3,250 rpm

750 ± 20 rpm

Water- cooled / forced circulation

11.0 ~ 11.5

Gear pump, forced circulation

8.9

Turbocharger, air- cooled

Diesel

Electronic

Floor change type

3.595

2.186

1.405

1.000

0.831

3.167

1.926

6 / 10 : 1

3,199

←

220 ps / 6,100 rpm

31.8 kg·m / 4,600 rpm

700 ± 50 rpm

←

11.3 ~ 11.5

←

9.8

-

Gasoline

←

3.951

2.423

1.486

1.000

0.833

3.147

1.930

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0-7

Descriptions 11 Seaters

General

Manual

Transmission

Transfer Case

5,125 (5,220)

1,915 (1,930)

1,820 (1,845)

3,035 [2,925]

2,950 [2,850]

3,005 [2,900]

2,320 [2,210]

2,325 [2,215]

2,290 [2,180]

80

Semi- Remote control,

floor change type

4.315

2.475

1.536

1.000

0.807

3.919

D27DT: TOD /

G32D: Part-time

Planetary gear type

1.000 : 1

2.483 : 1

9 Seaters

←

2,850 [2,750]

2,308 [2,198]

2,313 [2,203]

2,281 [2,171]

←

Overall length (mm)

Overall width (mm)

Overall height (mm)

Gross vehicle

weight (kg)

Curb vehicle

weight (kg)

Fuel tank capacity ( )

Operating type

Gear ratio 1st

2nd

3rd

4th

5th

Reverse

Model

Type

Gear ratio High

Low

7 Seaters

←

2,244 [2,134]

2,235 [2,125]

2,217 [2,106]

←

A/T

M/T

A/T

M/T

Diesel

Gasoline

Diesel

Gasoline

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0-8

Descriptions 11 Seaters

Clutch (M/T)

Power Steering

Front Axle

Rear Axle

Brake

Suspension

AirConditioner

Electrical

Hydraulic type

Dry single diaphragm type

Rack and pinion

37° 22

'

32° 31

'

Ball joint type

Build-up type

Ball joint type

Build-up type

Tandem type

Vacuum assisted booster type

Disc type

Cable type (internal expansion)

Wishbone (Double) + coil spring

Multi-link + coil spring

R-134a (1050 ± 30 g)

MF / 12 - 90

12 - 2.2

12 - 150 (12 - 115)

Operating type

Disc type

Type

Steering angle Inner

Outer

Drive shaft type

Axle housing type

Drive shaft type

Axle housing type

Master cylinder type

Booster type

Brake type Front wheels

Rear wheels

Parking brake

Front suspension

Rear suspension

Refrigerant (capacity)

Battery type / Capacity (V-AH)

Starter capacity (V-kW)

Alternator capacity (V-A)

9 Seaters

←

7 Seaters

←

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0-9

VEHICLE IDENTIFICATION

2. Chassis Number

The chassis number is stamped on

the floor under the passenger’s mat.

3. Certification Label

The certification label is affixed on

the bottom of driver side B-pillar.

Diesel Engine: The engine number is

stamped on the lower area of cylinder

block behind the compressor.

1. Engine Number

Gasoline Engine: The engine number

is stamped on the lower area of cylinder

block in exhaust manifold side.

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MEMO

..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................

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Safety Precautions

TABLE OF CONTENTS

1

Checks Before Starting a Journey .............. 1-2

Starting the Engine and Driving Off the

Vehicle........................................................... 1-3

Safety Precautions ....................................... 1-5

Direct Injection Type Diesel Engine .......... 1-10

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SAFETY PRECAUTIONS

1-2

CHECKS BEFORE STARTING A JOURNEY

CHECK THE VEHICLE OUTSIDE

1. Check the tyre inflation and wear.

2. Check the engine oil level and other fluid/oil levels in

engine compartment.

3. Clean the windshield glass, rear glass, and side

mirrors.

4. Make sure that the engine hood and tailgate are prop-

erly closed.

5. Make sure that there are no obstacles in the danger area

around the vehicle.

CHECKS BEFORE STARTING A JOURNEY

CHECK THE VEHICLE INSIDE

1. Make sure that all doors including tailgate are properly

closed.

2. Adjust the driver’s seat for comfortable driving.

3. Adjust the outside and inside rear view mirrors.

4. Fasten the seat belts and be sure that all other occu-

pants have fastened theirs properly.

5. Check the parking brake operations.

6. Check that all appropriate warning lights are operating

when turning the ignition key to the “ON” position.

7. Check the operations of clutch pedal, accelerator pedal,

and brake pedal.

8. Make sure that there are no obstacles in the danger area

around the vehicle.

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SAFETY PRECAUTIONS 1-3

STARTING THE ENGINE AND DRIVING OFF THE VEHICLE

1. Apply the parking brake.

2. Make sure that there are no persons or obstacles in the

danger area around the vehicle.

3. • Automatic transmission equipped vehicle

Move the selector lever to “P” position and depress the

brake pedal.

• Manual transmission equipped vehicle

Move the gearshift lever to Neutral position and fully de-

press the brake pedal and the clutch pedal.

The engine in automatic transmission equipped vehicle can be

started only when the selector lever is at “P” or “N” position

(“P” position is preferred). The engine in manual transmission

equipped vehicle can be started only when the clutch pedal is

fully depressed.

Do not turn the ignition key to “START” position while the en-

gine is running. It could result in serious start motor damage.

CAUTION

In automatic transmission equipped vehicle, depress the brake

pedal when the selector lever is at “P” position. Never depress

the accelerator pedal.

WARNING

Parking brake release lever

Parking brake

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SAFETY PRECAUTIONS

1-4

6. Warm up the engine in idling speed. Do not warm up the

engine over 2 minutes.

7. Make sure that there are no persons or obstacles in the

danger area around the vehicle.

8. Release the parking brake.

9. • Automatic transmission equipped vehicle

Keep the brake pedal depressed and shift into “-D+”

position. Make sure that the position indicators of “D” and

“1” are coming. Drive off the vehicle by releasing the brake

pedal slowly.

• Manual transmission equipped vehicle

Keep the brake pedal and clutch pedal depressed and shift

into “1” position. To drive off the vehicle, release the brake

pedal and depress the accelerator pedal gradually while

releasing the clutch pedal slowly.

4. • Diesel engine equipped vehicle:

Turn the ignition key to “ON” position and check the ap-

propriate warning lights are operating. The preglow indi-

cator light will come on and go out when the glow plugs

are sufficiently heated for cold engine starting. As soon as

the glow indicator goes out, start the engine.

• Gasoline engine equipped vehicle:

Turn the ignition key to “ON” position and check the ap-

propriate warning lights are operating.

5. Crank the engine without touching the accelerator pedal

by turning the igniting key to the “START” position. Release

the key when the engine starts. If the engine starts, but fails

to run, repeat the above procedure.

SSANGYONG RODIUS User manual

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