SSANGYONG REXTON User manual

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1. STRUCTURE AND COMPARISON
D27DT (EU IV) Engine - Front View
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D27DT (EU IV) Engine - Top View
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D27DT (EU IV) Engine - Side View
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D27DT (EU IV) Engine - Left Side View
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D27DT Engine (General) - Front View
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D27DT Engine (General) - Top View
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D27DT Engine (General) - Side View
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D27DT Engine (General) - Left Side View
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2. ENGINE SPECIFICATIONS AND PERFORMANCE CURVE
1) Specifications

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2) D27DT Engine Performance Curve
(1) Output and Torque
(2) Oil Temperature/Pressure and Boost Pressure

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3. TIGHTENING TORQUE
This table shows the tightening torques for removal/mounting and disassembly/reassemly of the
engine.

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MAJOR CHANGES IN D27DTP (POWER UP) ENGINE
(COMPARED TO D27DT)
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The shape and size of D27DTP (POWER UP) are slightly different from those of D27DT engine
but the basic configuration of two systems is almost same.
1) Engine Assembly

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2) Major Changes and Summary

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5. GUIDELINES FOR SERVICE WORKS
1) For Safety
To perform the service works easily and safely, the service technicians must keep the proper
working procedures and rules.
This manual provides the useful instructions to the service technicians so that they can perform
the service works with standard working process, skills, tips in time.
Please read this manual and follow the instructions carefully.
Signal words such as “CAUTION” and “NOTE” have special meanings.
indicates information to assist maintenance and instructions.
indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury or property damage.
However, above references and cautions cannot be inclusive measures, so should have habits of
paying attentions and cautions based on common senses.

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2) Cautions on Service Procedures
Before lifting up the vehicle with a lift, correctly support the lifting points.
When using a jack, park the vehicle on a level ground and place the wheel chocks under the
tires. Position the jack under the frame and lift up the vehicle and then support with chassis
stand before service work.
Make sure to disconnect the negative (-) cable from the battery to prevent any damage to
electric systems.
If you have to work on vehicle, cover the seats and floor with protection covers to avoid any
damage and contamination.
Brake fluid and anti-freeze can damage the painted surface of body. So carefully handle them
during service work.
To improve the efficiency of service work, use only recommended and specified tools.
Use only Ssangyong genuine spare parts.
Never reuse the cotter pin, gasket, O-ring, oil seal, lock washer and self-locking nut. Replace
them with new ones. If reused, normal functions cannot be maintained.
Store the disassembled parts as a set based on disassembly order and unit.
Pay particular attention not to miss or mix the fasteners.
If necessary, especially for inspection, clean the removed parts completely.
Apply the oil or grease on the running and sliding surfaces before installation. Use the specified
sealant and gasket to prevent leakage if necessary.
Tighten the fasteners with the specified tightening torque.
As a final stage of service work, check if the serviced system is working properly and the
problem has been eliminated clearly.
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