Staco Energy FLP-BAT-080-150-2-B-30K User manual

003-2620
FIRSTLINE PLT
Battery Cabinet
FLP-BAT-080-150-2-B-30K
USER MANUAL

Page | ii
CONTENTS
Section 1.........................................................................................................................1
Section 2.........................................................................................................................2
Safety Warnings ..........................................................................................................2
Battery Life ..................................................................................................................5
Section 3.........................................................................................................................6
Battery Cabinet Setup..................................................................................................6
Inspecting the Equipment............................................................................................6
Floor Loading...............................................................................................................6
Clearances ..................................................................................................................6
Unloading the Cabinet(s).............................................................................................7
Section 4.........................................................................................................................8
Electrical Installation....................................................................................................8
Wiring Preparation.......................................................................................................8
Connecting to the Firstline PL Battery Cabinet..........................................................11
Section 5.......................................................................................................................14
Circuit Breaker Interface............................................................................................14
Section 6.......................................................................................................................15
Battery Removal, Installation, and Service................................................................15
Maintenance..............................................................................................................17
Table 1 - Symbols...........................................................................................................3
Table 2 - Model Floor Loadings.......................................................................................6
Table 3 - Terminal Tightening Torques and Wires Sizes...............................................13
Table 4 - Replacement Batteries and Operating Temperatures....................................17
Figure 1 - The FirstLine PL Battery Cabinet....................................................................1
Figure 2 - Pallet Mounting Hardware...............................................................................7
Figure 3 - Battery Cabinet with Front Doors Removed....................................................9
Figure 4 - Front Internal View........................................................................................10
Figure 5 - Power Connections.......................................................................................11
Figure 6 – Circuit Breaker Interface Connections..........................................................14
Figure 7 - Battery Bus Bar.............................................................................................15
Figure 8 - Battery Tray ..................................................................................................16
Figure 9 - Cabinet Schematic........................................................................................19

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SECTION 1
The FirstLine PL Extended Run Time Battery Cabinet for 30kVA are used in conjunction
with the FirstLine PL/PLT 30 KVA uninterruptible power supplies (UPS) to prevent loss
of valuable electronic information and minimize equipment downtime. During brownouts,
blackouts, and other power interruptions, batteries provide emergency power to
safeguard operation.
Figure 1 shows the FirstLine PL Battery Cabinet.
REMOVABLE COVERS
FRONT AND REAR REMOVABLE SIDE COVERS
FRONT VIEW
TOP VIEW
RIGHT SIDE VIEW REAR VIEW
BOTTOM VIEW
AS VIEWED
FROM BOTTOM
UL
UPS
BATTERYSUPPLY
2DA6
3.56 [90.5]
37.86 [961.6]
32.62
[828.7]
42.12
[1070.0]
71.58
[1818.2]
5.20 [132.2]
10.70 [271.9]
31.95 [811.6]
WIRE ACCESS
COVERS
TOP WIRE ACCESS COVERS
4.00 [101.6] SQUARE
OPENINGS TYPICAL
BOTTOM WIRE ACCESS COVERS TOWARD REAR
4.00 [101.6] SQUARE OPENINGS
(9) Ø.44 [Ø11.1]
MOUNTING HOLES
6.11 [155.2]
11.48 [291.7]
2.58 [65.4]
3.51 [89.2]
15.00
[381.0]
30.00
[762.0]
36.41 [924.7]
N
+
_
N
+
_
POWER TERMINAL
BLOCKS
AIR VENT
AIR VENT
3.94 [100.0]
FUSES AND CIRCUIT
BREAKERS BEHIND
LEFT DOOR
25.00 [635.0]
POWER TERMINAL
ACCESS COVER
BATTERY BREAKER
INTERFACE TERMINAL
BLOCK ACCESS COVER
HINGED FRONT DOORS
Figure 1 - The FirstLine PL Battery Cabinet

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This manual covers battery cabinets with the following part numbers:
FLP-BAT-030-150-2-B-30K:battery cabinet fused at 90A (suitable for 30 KVA), 2
battery string matched to 208V UPS (204 cell system),
with breakers.
FLP-BAT-030-150-2-N-30K:battery cabinet fused at 90A (suitable for 30 KVA), 2
battery string matched to 208V UPS (204 cell system),
without breakers.
SECTION 2
SAFETY WARNINGS
This manual contains important instructions that you should follow during installation
and maintenance of the battery cabinet. Please read all instructions before operating
the equipment and save this manual for future reference.
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
a. Do not use outdoors.
b. Do not route wiring across or near hot surfaces.
c. Do not install near gas or electric heaters.
d. Use caution when servicing batteries. Battery acid can cause burns to skin
and eyes. If acid is spilled on skin or in eyes, flush acid with fresh water and
contact a physician immediately.
e. Equipment should be installed where it will not readily be subjected to
tampering by unauthorized personnel.
f. The use of accessory equipment not recommended by the manufacturer may
cause an unsafe condition.
g. Do not use this equipment for other than intended use.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS

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Table 1 - Symbols
Danger / Risk of Electric Shock
Caution
Risk of Explosion
Note
Ground Connection
Electrostatic Sensitive Device
This battery cabinet contains LETHAL VOLTAGES. All repairs and service
should be performed by AUTHORIZED SERVICE PERSONNEL ONLY. There
are NO USER SERVICEABLE PARTS inside the battery cabinet.
This battery cabinet contains its own energy source (batteries). Hazardous
voltage may be present even when the battery cabinet is not connected to a
power source.
To reduce the risk of fire or electric shock, install this battery cabinet in a
temperature and humidity controlled, indoor environment, free of conductive
contaminants. Do not operate near water or excessive humidity (95%
maximum).
DANGER
WARNING