Stahl 6118/1 Series User manual

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Operating instructions
Additional languages r-stahl.com
EN
Compact Sheet-steel
Emergency Light Fitting
Series 6118/1

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Compact Sheet-steel
Emergency Light Fitting
Series 6118/1
Contents
1 General Information ............................................................................................3
1.1 Manufacturer .......................................................................................................3
1.2 Information regarding the operating instructions .................................................3
1.3 Further documents ..............................................................................................3
1.4 Conformity with standards and regulations .........................................................3
2 Explanation of the symbols .................................................................................4
2.1 Symbols in these operating instructions .............................................................4
2.2 Warning notes .....................................................................................................4
2.3 Symbols on the device ........................................................................................5
3 Safety notes ........................................................................................................5
3.1 Operating instructions storage ............................................................................5
3.2 Safe use ..............................................................................................................5
3.3 Intended Use .......................................................................................................5
3.4 Modifications and alterations ..............................................................................6
4 Function and device design ................................................................................6
4.1 Function ..............................................................................................................6
4.2 Device design .....................................................................................................7
5 Technical data .....................................................................................................7
6 Engineering .......................................................................................................10
6.1 Mains operation ................................................................................................10
6.2 Emergency light blocking ..................................................................................11
7 Transport and storage .......................................................................................12
7.1 General .............................................................................................................12
7.2 Batteries ............................................................................................................12
8 Mounting and installation ..................................................................................13
8.1 Dimensions / fastening dimensions ..................................................................13
8.2 Mounting / dismounting, operating position ......................................................15
8.3 Installation .........................................................................................................18
9 Commissioning .................................................................................................23
10 Operation ..........................................................................................................24
10.1 Operation ..........................................................................................................24
10.2 Indications .........................................................................................................26
10.3 Troubleshooting ................................................................................................26
11 Maintenance and repair ....................................................................................27
11.1 Maintenance .....................................................................................................27
11.2 Maintenance .....................................................................................................28
11.3 Repair ...............................................................................................................28
11.4 Returning the device .........................................................................................29
12 Cleaning ............................................................................................................29
13 Disposal ............................................................................................................30
14 Accessories and Spare parts ...........................................................................30

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General Information
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Compact Sheet-steel
Emergency Light Fitting
Series 6118/1
1 General Information
1.1 Manufacturer
1.2 Information regarding the operating instructions
ID-No.: 251986 / 6118602300
Publication Code: 2019-03-07·BA00·III·en·03
The original instructions are the English edition.
They are legally binding in all legal affairs.
1.3 Further documents
• Data sheet
For documents in additional languages, see r-stahl.com.
1.4 Conformity with standards and regulations
See certificates and EU Declaration of Conformity: r-stahl.com.
The device has IECEx approval. For certificate please refer to the IECEx homepage:
http://iecex.iec.ch/
Further national certificates can be downloaded via the following link:
https://r-stahl.com/en/global/support/downloads/.
R. STAHL Schaltgeräte GmbH
Am Bahnhof 30
74638 Waldenburg
Germany
R. STAHL (P) LTD., Plot No. - 5
Malrosapuram Road, Sengundram Indl. Area
Singaperumal Koil, Kancheepuram Dist.,
Tamil Nadu – 603 204, INDIA
Phone:
Fax:
Internet:
E-mail:
[phone]
[phone]
r-stahl.com
[email protected]
Phone:
Fax:
Internet:
E-mail:
[phone]
[phone]
rstahl.net
[email protected]
R. STAHL Schaltgeräte GmbH
Business Unit Lighting & Signalling
Nordstr. 10
99427 Weimar
Germany
Phone:
Fax:
Internet:
E-mail:
[phone]
[phone]
r-stahl.com
[email protected]

Explanation of the symbols
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Compact Sheet-steel
Emergency Light Fitting
Series 6118/1
2 Explanation of the symbols
2.1 Symbols in these operating instructions
2.2 Warning notes
Warnings must be observed under all circumstances, in order to minimize the risk due to
construction and operation. The warning notes have the following structure:
• Signalling word: DANGER, WARNING, CAUTION, NOTICE
• Type and source of danger/damage
• Consequences of danger
• Taking countermeasures to avoid the danger or damage
Symbol Meaning
Tips and recommendations on the use of the device
Danger due to explosive atmosphere
Danger due to live components
DANGER
Danger to persons
Non-compliance with the instruction results in severe or fatal injuries to
persons.
WARNING
Danger to persons
Non-compliance with the instruction can result in severe or fatal injuries to
persons.
CAUTION
Danger to persons
Non-compliance with the instruction can result in light injuries to persons.
NOTICE
Avoiding material damage
Non-compliance with the instruction can result in material damage to the device and / or
its environment.

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Safety notes
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Compact Sheet-steel
Emergency Light Fitting
Series 6118/1
2.3 Symbols on the device
3 Safety notes
3.1 Operating instructions storage
• Read the operating instructions carefully.
• Store the operating instructions at the mounting location of the device.
• Observe applicable documents and operating instructions of the devices to be
connected.
3.2 Safe use
Before mounting
• Read and observe the safety notes in these operating instructions!
• Ensure that the contents of these operating instructions are fully understood by the
personnel in charge.
• Always consult with R. STAHL Schaltgeräte GmbH if using the device under operating
conditions which are not covered by the technical data.
• We cannot be held liable for damage at the device caused by incorrect or unauthorised
use or non-compliance with these operating instructions.
For assembly and installation
• Observe national assembly and installation regulations (e.g. IEC/EN 60079-14).
• Observe national safety and accident prevention regulations.
• During installation and operation, observe the information (characteristic values and
rated operating conditions) on the type plates and data plates and information signs
located on the device.
• Before installation, make sure that the device is not damaged.
Maintenance, repair, commissioning
• Before commissioning, make sure that the device is not damaged.
• Work on the device, such as installation, maintenance, overhaul, repair, may only be
carried out by appropriately authorised and trained personnel.
• Perform only maintenance work or repair described in these operating instructions.
3.3 Intended Use
The light fitting 6118 is equipment
• for lighting areas, work spaces and objects
• for emergency lighting in case of power failure.
• optionally available with escape sign for marking of escape routes.
• can be used indoors and outdoors
• for stationary mounting
• for use in Zones 1, 21, 2, 22 and in the safe area
Symbol Meaning
05594E00
CE marking according to the currently applicable directive.
02198E00
According to marking, device approved for hazardous areas.

Function and device design
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Compact Sheet-steel
Emergency Light Fitting
Series 6118/1
3.4 Modifications and alterations
4 Function and device design
4.1 Function
Application range
The light fitting 6118 is equipment used for lighting areas, work equipment and objects
and serves as emergency lighting in case of power failure.
The light fitting can be equipped with an escape sign for marking of escape routes.
It can be used indoors and outdoors.
The light fitting is approved for use in hazardous areas of zones 1, 2, 21 and 22.
Mode of operation
When opening the light fitting, the voltage supply automatically switches itself off via a
central lock (standard version).
In case of power failure and closed remote switch, the light fitting switches to emergency
light operation and the lamp is supplied with voltage and power for a set period of time
via the integrated battery.
The light fitting automatically carries out a weekly functional test and an annual rated
operating time test.
The functional test checks the function of the lamp and the battery.
The rated operating time test checks the function of the lamp and the capacity of the
battery. This test can be deactivated.
DANGER
Explosion hazard due to modifications and alterations to the device!
Non-compliance results in severe or fatal injuries.
• Do not modify or alter the device.
No liability or warranty for damage resulting from modifications and
alterations.
DANGER
Explosion hazard due to improper use!
Non-compliance results in severe or fatal injuries.
• Use the device only in accordance with the operating conditions
described in these operating instructions.
• Use the device only for the intended purpose specified in these
operating instructions.

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Technical data
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Compact Sheet-steel
Emergency Light Fitting
Series 6118/1
4.2 Device design
5 Technical data
18248E00
1 Cable gland 6 Luminaire enclosure
2 Glass pane 7 Seal
3 Reflector plate 8 Lamp holder
4Ballast 9Central lock
5 Battery 10 Stopping plug
Explosion Protection
Global (IECEx)
Gas and dust IECEx BVS 16.0039
Ex e d mb IIC T4 Gb
Ex tb IIIC T80°C Db
Europe (ATEX)
Gas and dust BVS 16 ATEX E 051
E II 2G Ex e d mb IIC T4 Gb
E II 2D Ex tb IIIC T80°C Db
Certifications and certificates
Certificates IECEx, ATEX, India (PESO)
910

Technical data
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Compact Sheet-steel
Emergency Light Fitting
Series 6118/1
Technical Data
Electrical data
Ballast
Inrush current
Power factor cos p) 0.95
Ambient conditions
Operating
temperature range
Storage temperature - 25 °C ... + 55 °C
Mechanical data
Degree of protection IP65
IP64 when using 8162 breather
IP66 when using mounting or cover frame
(IEC 60598)
Protection class I
(with internal PE-terminal)
Impact strength
(IK code)
IK10 (IEC 62262)
Material
Enclosure Sheet-steel, powder-coated, white, similar to RAL 9016
Stainless steel SS316L (V4A | 1.4404) brushed
Lens Safety glass
Seal Foamed silicone seal in luminaire enclosure
Luminaire locking Central locking; glass cover hinged for access
6118/1...-....-.6..-.... 6118/1...-....-.7..-....
Quantity EB 1 1
Lamp start Cold start Cold start
Voltage 110 ... 127 V ± 10 % AC 220 ... 240 V ± 10 % AC
Frequency 50 ... 60 Hz 50 ... 60 Hz
Lamp standard IEC 60081 IEC 60081
Lamp power 1 x 8 W 1 x 8 W
Nominal current 93 mA ± 10 % at 120 V 45 mA ± 10 % at 230 V
6118/1...-....-.6..-.... 6118/1...-....-.7..-....
Ipeak 15.5 A 32.4 A
Δt 126 ms130 ms
maximum number of luminaires per miniature circuit breaker:
6118/1...-....-.6..-....
at 120 V
6118/1...-....-.7..-....
at 230 V
Type 10 A 16 A 20 A 10 A 16 A 20 A
B27 44 55 13 20 25
C46 73 92 21 34 42
- 20 °C ... + 50 °C
- 5 °C ... + 50 °C optimal ambient temperature for the battery

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Technical data
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Compact Sheet-steel
Emergency Light Fitting
Series 6118/1
Alternative material:
Enclosure:
• brushed stainless steel S304 (1.4301 or V2A)
For further technical data, see r-stahl.com.
Mounting / Installation
Cable glands 1x M20/M25 left and 2x M20/M25 right, 2x cable glands and 2 stopping plugs
as standard
Connection Spring clamp terminal 0.5 to 4 mm2
4-pole (2 x L1, 2 x L‘, 2 x N, 2 x PE)
6-pole (2 x L1, 2 x L‘, 2 x L2, 2 x L3, 2 x N, 2 x PE)
Screw terminal
0.75 to 4 mm2 solid / stranded
0.75 to 6 mm2 solid
4-pole (2 x L1, 2 x L‘, 2 x N, 2 x PE)
6-pole (2 x L1, 2 x L‘, 2 x L2, 2 x L3, 2 x N, 2 x PE)
Through wiring Loop in/loop out possible up to 12 A max.
Assembly Wall mounted luminaire
M8 threads on both sides of the luminaire for mounting of wall mounting
brackets.
Recessed light fitting:
Variant 1: mounting frame attached to enclosure using M6 screws
Variant 2: mounting frame welded to enclosure
Note:
For both installation versions, the luminaires must either be mounted on the
back or the sides of the luminaire using the M8 threads.
Emergency light electronics
Emergency light
mode
In case of power failure the lamp is supplied by the battery
Emergency light
service time
at optimal ambient temperature of the battery:
Switchover voltage from mains to battery operation at U < 0,74 x UN
from battery to mains operation at U > 0,8 x UN
Battery set
Version NICd battery, gas tight, built into light fitting
Operating voltage 6 V
Capacity 2.5 Ah
Replacing the battery
set
When central lock is opened battery set is de-energized;
it can be removed from the housing by unplugging its removable contact
Technical Data
Battery capacity Emergency light operation time Emergency light output
8 W
2.5 Ah 1.5 h 70 %
3.0 h 30 %

Engineering
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Compact Sheet-steel
Emergency Light Fitting
Series 6118/1
6 Engineering
6.1 Mains operation
6.1.1 Stand-by operation
• The light fitting is switched off.
6.1.2 Continuous operation
• The light fitting is switched on.
6.1.3 Normal lighting operation
• The light fitting is operated by normal lighting.
16397E00
16398E00
16399E00
PE
N
L1
L´ PE N L1 L2 L3
PE
N
L1
L´ PE N L1 L2 L3
PE
N
L1
L´ PE N L1 L2 L3

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Engineering
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Compact Sheet-steel
Emergency Light Fitting
Series 6118/1
6.2 Emergency light blocking
A remote switch for emergency light blocking can be connected to terminals 9 and 10 of
the emergency light electronics.
6.2.1 Connection version remote switch
The remote switch is directly connected to the emergency light electronics 6043/7.
The following connection versions are possible:
Point-to-point connection
Linear connection
16400E00
Remote switch is closed Remote switch is opened
Power supply
operation
Switching on the lamps
depending on operation mode
Switching on the lamps
depending on operation mode
Power failure Emergency light function No emergency light function
16402E00
16401E00
14
13
12
11
10
9
8
F
LED green
LED grün
LED red
LED rot
mit Brücke ohne Brücke
with jumper without jumper
3 h 1,5 h
BAT-
BAT+
Fernschalter
Remote switch
Fernschalter
Remote switch
Remote switch
6043/7.. 6043/7.. 6043/7.. 6043/7..
x1
x1 x1
x1
Remote switch
6043/7..
6043/7..
6043/7..
6043/7..
x2
x2
x2
x1
x3

Transport and storage
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Compact Sheet-steel
Emergency Light Fitting
Series 6118/1
The following conductor specifications must be observed during connection.
7 Transport and storage
7.1 General
• Transport and store the device only in the original packaging.
• Store the device in a dry place (no condensation) and vibration-free.
• Do not drop the device.
7.2 Batteries
• Do not transport together with other materials!
• Handle with care!
• Store protected from fire, sources of dust, harmful gases and liquids!
• Store in a dry and cool location!
Recommendation:
• Store battery at an ambient temperature of +5 to +25 °C and a relative humidity of
65 ± 5 %. The storage period is reduced of up to one month if stored outside this
temperature range..
Point-to-point connection Linear connection
maximum conductor length
x 1 500 m 100 m
x 2 50 m
x 3 500 m
maximum number of light
fittings
50 30
min. cable cross-section 1.5 mm21.5 mm2
NOTICE
Risk of deep battery discharge due to exceeded storage!
Non-compliance can result in material damage!
• The battery should be charged within 26 weeks from date of production by means
of operating the luminaire.

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Mounting and installation
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Compact Sheet-steel
Emergency Light Fitting
Series 6118/1
8 Mounting and installation
8.1 Dimensions / fastening dimensions
DANGER
Explosion hazard due to incorrect installation of the device!
Non-compliance results in severe or fatal injuries.
• Carry out installation strictly according to the instructions and national
safety and accident prevention regulations to maintain the explosion
protection.
• Select and install the electrical device so that explosion protection is not
affected due to external influences, i.e. pressure conditions, chemical,
mechanical, thermal and electric impact such as vibration, humidity and
corrosion (see IEC/EN 60079-14).
• The device must only be installed by trained qualified personnel who is
familiar with the relevant standards.
Dimensional drawings (All dimensions in mm [inches]) – Subject to modifications
18165E00
18181E00
with C-Lux adaptor
compact light fitting sheet steel
18180E00
18182E00
with ring eyes
with wall and ceiling mounting bracket
128
[5,04]
443
250
280
2 x M8 51,50
[2,03]
128
[5,04]
2 x M8
[9,84]
[17,44]
462 [18,19]
145,50
[5,73]
399 [15,71]
49[ ]4 17,68
250 [9,84]
425 [16,73]
[2 x 0,33]
Ø
2 x 8,50Ø
140
[5,51]
50 [1,97]
70 [2,76]
141,50
[]5,57
443 [17,44]
511 [20,12]
85 []3,35
105 [4,13]
250 [9,84]
491 [19,33]
60 [2,36]
6 x 8,50 Ø
[6 x 0,33] Ø
14 5,510 [ ]
157,50
[6,20]
250 [9,84]
20 [ 0,79] ØØ
140[5,51]

Mounting and installation
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Compact Sheet-steel
Emergency Light Fitting
Series 6118/1
18166E00
with wall mounting bracket (luminaire swivel-mounted)
18183E00
18164E00
with mounting frame (fullfils IP66)
with cover frame for IP66
18184E00
18167E00
cut-out
with fastening set for wall and ceiling mounting
A - Insert nut sealed with blind plug
Dimensional drawings (All dimensions in mm [inches]) – Subject to modifications
521 [20,51]
25 [0,98]
6 x 10Ø
[6 x 0,39]Ø
65 [0,98]
65 [0,98]
23 [0,91]43 [1,69]
491 [19,33]
183 [7,20]
3 [0,12]
140
[5,51]
165 [6,50]
70 [2,76]
9,50 [0,37]
2[ ]8 1,10
5[2 ]37 1,14
445 [17,52]
440 [17,32]
128,50
[5,06]
285 1,22[1 ]
2 x M8 A
481,38 [18,95] 128
[5,04]
134,50 [5,29]
321,38 2,65[1 ]
321,38 [12,65]
410 [16,14]
481,38 [18,94]
440 [17,32]
132,50
[5,22]
320 [12,59]
128,50
[5,06] 39 5,350 [1 ]
20
[]0,79
15
[]0,59
20 7,870 [ ]
5 1,970 [ ]
2 x M8 A
450 [17,72]
290 [11,42]

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Compact Sheet-steel
Emergency Light Fitting
Series 6118/1
8.2 Mounting / dismounting, operating position
DANGER
Explosion hazard due to electrostatic discharge!
Non-compliance results in severe or fatal injuries.
Do not use of the luminaire in strong charge generating environments!
The following processes/activities should be avoided:
• pneumatic conveyance of dust
• spraying of electrons
• fast-rotating brushes
DANGER
Explosion hazard due to inadmissible heating!
Non-compliance results in severe or fatal injuries.
• Avoid external heat sources and/or direct sunlight (risk of change of
temperature class or change of maximum permissible surface
temperature).
• Do not exceed the maximum ambient temperature due to external heat
sources (premature failure of equipment).
The luminaire is suitable for wall and ceiling mounting.
Wall mounting must be performed with the central lock directed downwards.
The mounting position with light emission upwards is not allowed when
mounted outdoors.
For outdoor use, we recommend to install a 8162/1 breather from
R. STAHL Schaltgeräte GmbH.
The breather guarantees compliance with degree of protection IP64 in all
mounting positions.

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Compact Sheet-steel
Emergency Light Fitting
Series 6118/1
8.2.1 Frame mounitng
8.2.2 Mounting bracket
Example: Assembly of mounting bracket
All other brackets are mounted as shown in the example.
17247E00
• Mount the frame as shown in the
figure (left)
18171E00
• Mount bracket (1)
with screw (2) (10
Nm) as shown in
the figure (left).
Legend
1 = wall mounting bracket
2 = screw
3 = Cable gland
1
2
3

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Compact Sheet-steel
Emergency Light Fitting
Series 6118/1
8.2.3 Ring Bolt Assembly
18291E00
• Screw the 2 ring eyes into the mounting part.
• Attach the mounting part (i.e. with chains) to the
ceiling.
• Feed the connection cable through the
corresponding cable gland.

Mounting and installation
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Compact Sheet-steel
Emergency Light Fitting
Series 6118/1
8.3 Installation
8.3.1 Opening and Closing of the Enclosure
DANGER
Risk of electric shock due to improper opening!
Non-compliance results in severe or fatal injuries.
• Open luminaires without switch only in de-energized state
(see information plate on the lock)!
18242E00
18245E00
18244E00
• Remove the closing cap (11) of the
central lock (9).
• Open the central lock (9) with a M5
spanner by pushing and turning it.
• Swivel down the glass pane (6).
• Proceed in reverse order to close.
• Ensure that the glass pane (6) is
correctly positioned on the sealing edge
(7).
• Push the closing cap (11) onto the
central lock (9) (protection against dirt).
OPEN
PUSH
CLOSE
9
11
OPEN
PUSH
CLOSE
OPEN
PUSH
CLOSE

251986 / 6118602300
2019-03-07·BA00·III·en·03
Mounting and installation
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Compact Sheet-steel
Emergency Light Fitting
Series 6118/1
Opening and closing the reflector plate
Switching the luminaire
• Version without switch: Disconnect the luminaire from the power supply
and secure it against being switched on again.
• Version with switch: The luminaire is positively disconnected from the
power supply by actuating the central lock.
• In open end position and with translucent cover swivelled down, a
restart lock-out device prevents the central lock from being actuated.
Do not use force!
When the translucent cover is closed, the central lock is released.
18246E00
18247E00
Opening:
• Unlock the reflector plate (2) by turning
the screw (12).
• Swivel down the reflector plate (2).
Closing:
• Fold up the reflector plate (2).
• Lock the reflector plate (2) by turning
the screw (12).

Mounting and installation
20 251986 / 6118602300
2019-03-07·BA00·III·en·03
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Compact Sheet-steel
Emergency Light Fitting
Series 6118/1
8.3.2 Electrical connections
Electrical connection
Observe the maximum clamping possibility of the connecting terminals (see chapter
"Technical data").
For optional screw terminals, two conductors per clamping unit can be clamped (ingoing
and outgoing wiring).
Observe the following when connecting to the main supply:
• Clamping must be carried out precisely!
• Do not clamp any part of the conductor insulation!
• Do not interchange the conductors!
• Observe the technical regulations when connecting the conductor!
• Clamp the conductor firmly.
• Do not remove the terminal cover of optional screw terminals to clamp the conductor!
• The phase L1 must be directly connected to the grid which functions as charging
phase for the battery!
Installing cable in the luminaire
• Optional screw-type terminals: Firmly tighten screws (tightening torque 2 Nm, for un-
used clamping units 0.7 Nm)!
NOTICE
Danger due to wrong connection.
Malfunction
• Phases L and L1 must be connected in phase.
18457E00
• Install the cable in the luminaire as
marked (see figure on the left).
• Use factory mounted cable holders.