Standard Horizon PF-P320 User manual

OPERATORS MANUAL
Standard Horizon PF-P320 Paper Folder
Read this manual, and thoroughly
familiarize yourself with its
contents before operating or
servicing this equipment.
PF-P320/OM

I
PAPER FOLDER
Important Information
- This manual is designed to help you to install, operate and maintain the Table Top
Folder PF-P320. Read, understand and keep this manual in a safe and convenient
place.
- Do not operate the PF-P320 until you read and understand the instructions in this
manual.
- Horizon International Inc. shall not be liable for incidental consequential damages
resulting from : improper or inadequate maintenance by customer; unauthorized modi-
fication or misuse; operation outside of the environmental specifications for the prod-
uct.
- No Horizon dealer and distributor is authorized to make any modification, expres-
sion, or addition to the warranties written in contract.
- Horizon International Inc. pursues a policy of continuing improvement in design and
performance of the product. Therefore, the product design and specifications are sub-
ject to change without prior notice and without our legal obligation.
- All rights are reserved. No part of the manual may be photocopied, reproduced or
translated to another language without the prior written consent of Horizon Interna-
tional Inc.
010711/PFP320/02E/DV UM203004-02
PF-P320

II
Safety Precautions
- The signal word WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
- The signal word CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may also be used to alert against
unsafe practices.
- The signal word NOTE indicates a potentially hazardous situation which, if not
avoided, may result in damage on products.
- Read and understand all safety instructions with signal word such as WARNING,
CAUTION and NOTE. If safety instructions are ignored, personal injury will result.
- Observe the provisions of the federal, state, or local regulations, including OSHA.
- Horizon International Inc. cannot anticipate every possible situation that might in-
volve a potential hazard. The instruction in this manual and warning labels on the
machine are therefore not all inclusive.
- All equipment shall be locked out or tagged out to protect against accidental or inad-
vertent operation when such operation could cause injury to personnel. Do not attempt
to operate any switch, valve, or other energy isolating device where it is locked or
tagged out.
- Do not operate the machines with any covers being removed.
- Some of the drawings in this manual shows the machine uncovered for explaining the
detail or inside of machine.

III
Contents
Important Information .....................................................................I
Safety Precautions ...........................................................................II
1. Before You Begin
This section explains machine parts and thier functions.
1-1 Specifications ............................................................................2
1-2 Machine Parts Descriptions ...................................................... 3
1-2-1 General View ...................................................................3
1-2-2 Operation Panel ...............................................................4
1-3 Precaution When Sheets Are Piled. ..........................................5
2. Operation Procedure
This section explains stting up each parts and operation procedure.
2-1 Operation Procedure .................................................................10
2-2 Irregular Size Sheet Folding. .................................................... 14
2-3 Input / Call Memory..................................................................18
2-3-1 How to input folding size into memory...........................18
2-3-2 How to call memorized folding size................................18
2-4 Pad Pressure and Tray Pressure Adjustment. ...........................19
2-5 How To Set Preset Counter.......................................................20
2-6 How to Fold Cross- Fold and 12-page Letter Fold. ..................21
2-7 When Folding Is Not Even or Square .......................................25
2-7-1 Adjustment for uneven folding. .......................................25
2-7-2 Adjustment for not square folding................................... 26
3. Troubleshooting
This section shows quick reference to troubles which can resolved or
prevented by operator.
3-1 Trouble Message Is Indicated on LCD. ....................................28
3-2 Before Calling Your Local Dealer ............................................ 30
4. Maintenance
This section explains maintenance for PF-P310.
4-1 How to Replace Feed Roller and Double Feed Stop Pad. ........ 32
4-2 How to Replace Folding Roller. ...............................................33
4-3 How to Remove Jammed Sheets...............................................35
4-4 How to Clean Count Sensor......................................................36
4-5 Maintenance Kit (Option) .........................................................37
4-6 Cross Folding Guide (Option) ..................................................37
4-7 Accessories ...............................................................................37

IV

1. Before You Begin
1
1. Before You Begin
This section explains machine parts and thier functions.
1-1 Specifications ......................................................................................... 2
1-2 Machine Parts Descriptions.................................................................. 3
1-3 Precaution When Sheets Are Piled. ..................................................... 5

1. Before You Begin
2
Model: PF-P320
Standard Sheet size A3, A4, B4, B5 (5.5" x 8.5", 8.5" x 11", 9" x 11", 11" x 17")
Sheet size Maximum : 297 x 420 mm (11" x 17")
Minimum : 65 x 44 mm (2.6" x 1.7")
Paper Weight Normal paper 50 to 105 gsm
Operation speed 200 sheets/min. (A4 single fold )
Maximum Pile Height 30 mm (1.2")
Power supply 100 V 50/60 Hz 115 V 60 Hz
230 V 50 Hz
Power Consumption 100/115 V- 60 Hz ; 150 W
100 V - 50 Hz : 80 W
230 V- 50 Hz : 90 W
Machine size (W x D x H) 956 x 493 x 582 mm (Operating)
677 x 493 x 357 mm (Not operating)
Weight 36 kg (79,4 lb )
1-1 Specifications
The machine design and specifications are sbject to change without any notice.

1. Before You Begin
3
Delivery Tray
The folded sheet will
be delivered on this
tray. Tray Pressure Adjust Knob
Used to adjust the feed tray
pressure according to weight of
sheets.
1-2 Machine Parts Descriptions
1-2-1 General View
Stopper Scale
Used as a reference of stopper
position when irregular size
sheets are folded.
Feed Roller
The Feed Roller is for feeding the
piled sheet to buckle section.
Feed Guide
Used to guide the piled sheet so
that sheets are fed straightly.
Power Switch
Used to turn on or off ( I / 0 )main
power.
Square Adjust Knob
Used to adjust square of fold-
ing sheet.
Function Switch Cover
Switches which will be used for
irregular size folding or memoriz-
ing stopper position are housed in
this position.
Feed Tray
Stocks are piled on
this tray.
Feed Tray Lever
Used to lower lever for piling,
and to raise for folding.
Buckle
Two stopper for folding are housed in
this section. ( when the jammed paper is
removed, and folding rollers are cleaned,
this part is opened )
Stopper Micro Adjust Knob
Used to adjust the stopper posi-
tion.

1. Before You Begin
4
1-2 Machine Parts Descriprions
1-2-2 Operation Panel
Stopper Up / Down Button
Used to adjust stopper position
when irregular size sheet are
folded.
Memory and Access Button
Use to memory and to access
memory of the Stopper size.
Mode Select Button
Used to select memorized fold size.
Clear Button
Use to clear preset number, the number
of folding sheet, and stopper position
indication.
LCD
This is indicates the number of folded
sheets and the stopper position.
Sheet Size Lamp
Indication lamp of selected
sheet size with the Sheet Size
Select Button.
Fold Pattern Lamp
This indicates selected fold
pattern.
Folding Pattern Select Button
Used to select fold pattern.
Test Button
Used to feed one sheet
for testing.
Start and Stop Button
Used to start and stop
of folding.
Speed Select Button and
Speed Indication Lamp
When the indication lamp is
ON, folding speed is down
and the noise level will be
lower.
Sheet Size Select Button
Used to select sheet size A3, A4, B4, B5 (11 x
17, 81/2 x 11, 6 x 9, 51/2 x 81/2 ).
Stopper Location Button
When this button is depressed, current
stopper positions are indicated.
Number Entry Key
Used to input predetermined folds number or to
input required stopper position.

1. Before You Begin
5
1-3 Precaution When Sheets Are Piled.
1.Fun well the sheet before piling on the
feed tray. Otherwise, double sheet feed-
ing or miss feed will occur.
2.Straighten up the curled sheet or folded
sheet.
3.Jog well the sheet before piling on the
feed tray. Otherwise, jamming or miss
feed or fold on edge of sheet will occur.
4.Make sure that the printed ink is dry
enough. Otherwise, double sheet feed
will occur. The wet ink will not only
be stain the printed sheet but also make
lower the precision of folding of this
machine.

1. Before You Begin
6

2. Operation Procedure
7
2. Operation Procedure
This section explains stting up each parts and operation procedure.
2-1 Operation Procedure........................................................................... 10
2-2 Irregular Size Sheet Folding. ............................................................. 14
2-3 Input / Call Memory. .......................................................................... 18
2-4 Pad Pressure and Tray Pressure Adjustment. ................................. 19
2-5 How To Set Preset Counter ................................................................ 20
2-6 How to Fold Cross- Fold and 12-page Letter Fold. ......................... 21
2-7 When Folding Is Not Even or Square ............................................... 25

2. Operation Procedure
8
OPEN
1.Plug power cord to out let.
2.Open delivery tray and feed tray.
3.Turn on power switch.
4.Lower feed tray lever.
Feed Tray
Lever
2-1 Operation Procedure
Delivery
Tray
Feed Tray
ON !
DOWN!!

2. Operation Procedure
9
10mm
5.Jog well and true up sheets toward feed
roller.
-Sheets must be placed center of feed tray
according to sheet size indication.
6.Slide both feed guide so that they
slightly touch piled sheets.
-Place support rollers at 10 mm inside of
sheet edge.
7.Select sheet size with sheet size select
button.
NOTE:
When irregular size sheets are folded,
refer to "2-2 Irregular Size Sheet Folding"
(page 15).
8.Select folding pattern with folding
pattern select button.
Feed Guide
Support Roller
2-1 Operation Procedure
Feed Tray
A3
B4
A4
B5
Sheet SizeFolding Pattern
Select
ABC
ABC
ABC
ABC
ABC
ABC
Select

2. Operation Procedure
10
S
S
LL
Red
Mark
9.Align red mark (center of delivery
roller) to illuminated roller position
lamp.
10.Raise feed tray lever.
11.Depress test button (Only one sheet is
fed and folded ).
- When sheet is not fed or more than two
sheets are fed, adjust position of the tray
pressure adjust knob and pad pressure
adjust knob. Refer to "2-4 Pad Pressure
and Tray Pressure Adjustment." (page
19)
12.Check folded sheet.
NOTE:
If folding is not even, or not square, perform
buckle stopper micro adjustment. Refer to
reference guide on top of buckle, also refer
to "2-7 When Folding is Not Even or
Square." (page 25) depress test button again.
2-1 Operation Procedure
LED
Stopper Micro Adjust Knob
Reference
Guide
Delivery
Roller
UP!!
Start/Stop
Test Feed
A3
B4
A4
B5
Sheet Size

2. Operation Procedure
11
13.Depress start / stop button (Folding is
started ).
14.When you want to stop folding, de-
press start / stop button or lower feed
tray lever.
- If require number of folding is input in
preset counter, folding will stop auto-
matically as soon as counter reaches
preset number. Refer to "2-5 How To
Set Preset Counter" (page 20)
15.When your folding job is finished, turn
off power switch.
16.Pull out power cord after turn off
power.
- Close the delivery tray and the feed tray.
2-1 Operation Procedure
OFF!
DOWN!!
Start/Stop
or
Start/Stop

2. Operation Procedure
12
• Single Fold
• Parallel Fold
(Stopper 2 does not require input size.)
1 = Size for Stopper 1
2 = Size for Stopper 2
printed (face) side.
2-2 Irregular Size Sheet Folding.
NOTE
Folding size can be memorized.
1.Fold sheet with your hands in your
required form.
2.Measure size of holding edge to input
size for Stopper 1 and Stopper 2 with a
scale. In this process, different edge
must be measured according to folding
pattern.
[ How to measure size of folding edge and
how to pile sheets.]

2. Operation Procedure
13
• Short Fold
• Letter Fold
• Accordion Fold
• Gate Fold
2-2 Irregular Size Sheet Folding.
1 = Size for Stopper 1
2 = Size for Stopper 2
printed (face) side.

2. Operation Procedure
14
3.After following "3-1 Operation Proce-
dure: steps 1 to 6 (pages 12 and 13),
select fold pattern with fold pattern
select button.
4.Open function switch cover.
5.Select set up mode "Set Stopper 1" with
mode select button.
6.Input required sizes which measure it in
step 2 (pages 14 and 15) with number
entry key.
-The size unit is "mm."
NOTE
- The stopper 1 input range is from 50 to 325
mm. If the input figure is out of the range,
the message "000.0 Set Stopper 1" will be
indicated on LCD.
- If it takes two seconds or more to input size,
the message "000.0 Set Stopper 1" will be
indicated on LCD again. Input folding size
with number entry key once again.
Function Switch Cover
2-2 Irregular Size Sheet Folding.
STOPPER
POSITION
STOPPER 1 HOW TO MEMORIZE
1. Select folding patterns.
2. Press MODE button to show "Set Stopper 1."
3. Input required length with number keys.
4. Press ENTER button to input size in Memory 1 or 2.
ENTER
MODE
Number
Entry Key
1 0 0 . 0 S e t S t o p p e r 1
ABC
ABC
ABC
ABC
ABC
ABC
Select