Standard Pump 7610 Service manual

1
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-HV-BCS-0713)
Standard Pump
Oval Gear Meter High Viscosity Batch Control System
Models: 7610, 7611, 7620, 7621, 7614, 7615, 7624, 7625, 7630, 7631,
7640, 7641, 7634, 7635, 7644 & 7645
Table of Contents
1. Introduction ..................................................................................... 3
1.1. Unpacking ...............................................................................................................................3
1.2. Assembly.................................................................................................................................3
1.3. Start-Up & Safety Precautions................................................................................................3
1.4 Disassembly / Cleaning Procedures ........................................................................................4
2. Description ...................................................................................... 5
2.1. Design .....................................................................................................................................5
2.2. Technical Features ..................................................................................................................5
3. Specications .................................................................................. 6
3.1. Oval Gear Meter Pump System Specifications ......................................................................6
3.2. High Viscosity Batch Control System Electric Motors ...........................................................6
3.3. High Viscosity Batch Control System Air Motors ...................................................................6
3.4. Technical Data.........................................................................................................................7
4. Functions......................................................................................... 7
4.1. OUT Batch Relay ....................................................................................................................7
5. Operational Overview ...................................................................... 7
5.1. Keypad Functions ...................................................................................................................7
5.2. General Operation Flow Chart ................................................................................................7
6. Batch-View Level ............................................................................. 8
7. Menu Directory Level....................................................................... 8
7.1. Free access (no password required) ....................................................................................................... 8
7.2. Password protected access ...................................................................................................9

2
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-HV-BCS-0713)
Models: 7610, 7611, 7620, 7621, 7614, 7615, 7624, 7625,
7630, 7631, 7640, 7641, 7634, 7635, 7644 & 7645
8. Menu and Edit Levels ...................................................................... 9
8.1 Calibration Menu......................................................................................................................9
8.1.1. Unit.................................................................................................................................10
8.1.2. Volume and K-Factor .....................................................................................................11
8.1.3. Compensation (MANUAL or AUTO) ..............................................................................11
8.1.4. SSR Out .........................................................................................................................12
8.2. Options Menu..........................................................................................................................12
8.2.1. Contrast .........................................................................................................................13
8.2.2. Filter ...............................................................................................................................13
8.2.3. Flow Decimal Point ........................................................................................................13
8.2.4. Total Decimal Point ........................................................................................................13
8.2.5. Menu PWD.....................................................................................................................14
8.2.6. Restot PWD ...................................................................................................................14
8.2.7. Counter Direction...........................................................................................................14
8.2.8. K-Factor Calculate.........................................................................................................14
8.2.9. ASEC..............................................................................................................................15
9. Troubleshooting ............................................................................... 15
9.1. Display messages ...................................................................................................................15
10. Oval Gear – Electric Spare Parts List ............................................... 16
10.1. Electric Oval Gear BCS.........................................................................................................16
11. Oval Gear – Air Spare Parts List....................................................... 17
11.1. Air Oval Gear BCS ................................................................................................................17
12. Electric & Air Motors Spare Parts Lists............................................ 18
12.1. SP-ENC................................................................................................................................................................. 18
12.2. SP-A4 .................................................................................................................................................................... 18

3
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-HV-BCS-0713)
Models: 7610, 7611, 7620, 7621, 7614, 7615, 7624, 7625, 7630,
7631, 7640, 7641, 7634, 7635, 7644 & 7645
1. Introduction
1.1. Unpacking
Please verify that the product is complete
and without any damage. This package
should contain the following parts:
1. Pump Motor
2. Pump Tube Assembly
3. Flow Chamber Assembly
4. Chamber Assembly/Batch Controller
5. Operating Instructions
1.2. Assembly
1. Remove the pump and motor from
packaging.
2. Inspect all contents for damage.
3. Couple the motor to the pump tube by
using the stainless steel connection nut
or bolt pneumatic motor to the pump
using the hardware provided by the
manufacturer (see Figure 1).
4. Attach the flow chamber assembly to
pump tube assembly by threading the
Oval Gear Flow Chamber clockwise onto
discharge of pump tube assembly (use
teflon tape on the discharge threads to
ensure a proper seal).
5. Connect communication cable from batch
controller to mating plug located on the
motor. (see Figure 1).
1.3. Start-Up & Safety
Precautions
Do not use this batch
control system to
transfer flammable or combustible
liquids or in an environment where
flammable or combustible fumes are
present. The batch control module emits
an output signal; therefore, the system is
not intrinsically safe. Failure to comply
may result in serious injury or death.
Before operating this
equipment, the
operator should thoroughly read and
understand all instructions and safety
warning labels including the
manufacturer’s instructions on the
material being pumped.
General Safety Information
1. The operator should wear suitable
protective clothing including: face mask,
safety shield or goggles, gloves, apron,
and safety shoes.
2. Check a chemical resistance chart to
be sure the chemical being pumped is
compatible with pump construction.
3. All federal, state and local safety codes
should be followed.
4. Make sure nameplate information
corresponds to voltage supplied.
Pre-Start-Up
1. All connections must be properly in
place and securely tightened. Stainless
steel hose clamps are required on hose
and must be properly tightened. Pump
hand wheel must be snug, otherwise
pump coupling damage can occur.
2. Confirm yellow meter communication
cable is securely fastened to connection
port located on the side of motor handle.
3. First use pump on water to become
familiar with the assembly and check
motor operation, flow rate, security of all
hose connections, operation of speed
control knob, liquid velocity and pump
drainage.
4. Before starting motor, check to be sure
hose is securely fastened in receiving
vessel so hose cannot splash chemicals,
causing injury.
5. Before connecting motor to power
supply, be sure motor switch is OFF
(“O” position) and speed control is
turned down.
6. Never submerge pump below the
discharge.
7. Never leave unit unattended during
operation.
8. Do not use speed control knob as ON/
OFF switch.*
9. If liquid appears below discharge
assembly, check security of hose clamps
and wing nut. If leakage fails to stop,
cease operation. Neutralize pump and
refer to specific parts list and operating
instructions to repair. If unable to repair,
contact factory.
10. When finished using pump, drain pump
and hose thoroughly and operate on 1-2
gallons of clear water or neutral solution
for 15-30 seconds to completely flush
and rinse pump and hose assembly.
11. Never store the pump and hose
assembly in the container. Always rinse
thoroughly and hang on a wall bracket.
*The speed control
switch should not be
used as the main ON/OFF switch. Using
the speed control switch in this manner
causes excessive wear to the
potentiometer and may result in
premature failure. The use of the speed
control switch does not cut power to the
motor and inadvertent activation could
result in injury.
Communication
Cord
Figure 1

4
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-HV-BCS-0713)
Models: 7610, 7611, 7620, 7621, 7614, 7615, 7624, 7625,
7630, 7631, 7640, 7641, 7634, 7635, 7644 & 7645
1.4 Disassembly / Cleaning
Procedures
1. Remove motor from pump tube. For models
Electric Model: loosen Hex Nut in clockwise
rotation (see Figure 2). For models Air
Model: loosen (4) bolts that attach the pump
to the motor (see Figure 3).
2. Loosen set screw on side of Hex Nut
(see Figure 4).
3. Place a screwdriver (or similarly shaped
object) in the mechanical seal inspection
port (see Figure 4).
4. Use a large wrench to loosen the Hex
Nut while simultaneously holding the
screwdriver in the seal inspection port
(see Figure 4).
5. Once the Hex Nut is loosened, remove
the outer tube from the drive shaft
assembly (see Figure 5).
6. Remove the stator from the pump tube
body by turning clockwise (see Figure 6).
7. Hold the drive shaft in a fixed position
and loosen the rotor (counterclockwise)
located at the bottom of the drive shaft
(see Figure 7).
8. Insert a small screwdriver (or similar
object) through the small hole on the
shaft located inside the mechanical seal
inspection port (see Figure 8).
9. While holding the small shaft still, loosen
(counterclockwise) the pump drive shaft
with large wrench. (see Figure 8).
Figure 4
Mechanical Seal
Inspection Port
Set Screw
Hex Nut
Outer Tube
Assembly
Drive Shaft
Assembly
Figure 5
Figure 6
Stator
Outer Tube
Assembly
Figure 7
Drive Shaft
Assembly
Rotor
Figure 8
Drive Shaft
Assembly
Figure 3Figure 2

5
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-HV-BCS-0713)
Models: 7610, 7611, 7620, 7621, 7614, 7615, 7624, 7625, 7630,
7631, 7640, 7641, 7634, 7635, 7644 & 7645
Mechanical Seal Replacement /
Pump Assembly
1. Follow steps 1-9 under the Disassembly
/ Cleaning Procedures from above.
2. The mechanical seal will be exposed in
the lower portion of the mechanical seal
bushing (see Figure 9).
3. Remove damaged seal and replace with
a new mechanical seal. Use a suitable
lubricant on the seals O-rings.
Wear gloves when
performing seal
maintenance. Touching the seal face
could cause premature failure.
4. Reinstall mechanical seal bushing into
bearing housing.
5. Thread drive shaft onto bearing housing
shaft (see Figure 7, page 4).
6. Thread rotor onto drive shaft (see Figure
7, page 4).
7. Replace TFE stator insert into stator
tube (see figure 10 & 11).
Note: Slide the TFE stator into the stator tube.
Make sure the pin on the stator tube lines up
with the notch on the TFE stator insert.
8. Thread stator can onto pump body (see
Figure 7, page 4).
9. Apply a suitable lubricant on rotor.
10. Once Bearing Housing, drive shaft, and
rotor are securely threaded together,
insert this assembly into the pump body
(see Figure 6, page 4).
11. Tighten the Hex Nut on the pump body
to the Bearing housing. Use screwdriver
(or similarly shaped object) in the
mechanical seal inspection port (see
Figure 5, page 4).
12. Use a large wrench to tighten the Hex
Nut while simultaneously holding the
screwdriver in the seal inspection port
(see Figure 5, page 4).
13. Replace set screw into hex nut.
14. Reattach motor and resume operation.
(see Figure 1, page 1).
The 7600 series batch
control system is a
positive displacement pump and should
never be operated against shut-off
elements such as nozzles, valves, etc.
Failure to comply may result in excessive
pressure build resulting in serious injury
and pump damage.
2. Description
2.1. Design
The Batch Controller is designed for accurate
and reliable batching or blending of a variety
of liquids. The instrument combines complex
control capability with easy calibration and
operation. Self explaining calibration menus
and 5-button keypad allow a user friendly
setup of all the batch parameters while the
high visible LCD display can show batch in
progress, instant and totalized flow.
2.2. Technical Features
A. Removable Cover
B. 3 line LCD display
C. OUT 2 LED
D. 5 button silicone rubber keypad
E. ¼ DIN, IP65 monolithic enclosure
F. Open collector LED
G. OUT 1 LED
H. Output status icon line
I. 12 digit alphanumeric line
J. 12 digit alphanumeric line
Figure 9
O-Ring
Seal
Seal
O-Ring
Washer
Spring
Mechanical Seal Bushing
Mechanical Seal
Stator Tube with TFE
Stator Inserted Inside
Stainless Steel
O-Ring Seats into
Top of Stator Tube
C
D
E
J
I
G
F
H
A
B
Notch On
TFE Stator
Stator Tube Top View
Pin On Inside Stator Tube
Figure 10
Figure 11

6
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-HV-BCS-0713)
Models: 7610, 7611, 7620, 7621, 7614, 7615, 7624, 7625,
7630, 7631, 7640, 7641, 7634, 7635, 7644 & 7645
3. Specications
3.1. Oval Gear Meter Pump System Specifications
Model Immersion
Length
Wetted
Parts Voltage Motors
Drive
Discharge
Fitting
Pumping
Principle
Max
Viscosity
cps (mPAS)*
Max
Discharge
Pressure
Max Flow
Range
Metering
Principle Accuracy Max
Temp
Electric Oval Gear Batch Control Systems 10,000 cps (mPAS)
7610 39"
(1000 mm)
316SS / PPS /
Aluminum / PTFE
/ SIC
110-120V
TEFC (IP54) 1.5" (38 mm)
Hose Barb
Progressive Cavity/
Positive Displacement 10,000 87 psi (6 bar) 2.6 GPM (9,8 LPM)-
12 GPM (45 LPM)
Oval
Gear
+/- 0.63% of
Full Scale
+/- 1% of
Reading
176º F
(80º C)
7611 39"
(1000 mm) 220-240V
7620 47"
(1200 mm) 110-120V
7621 47"
(1200 mm) 220-240V
Electric Oval Gear Batch Control Systems 25,000 cps (mPAS)
7614 39"
(1000 mm)
316SS / PPS /
Aluminum / PTFE
/ SIC
110-120V
TEFC (IP54) 1.5" (38 mm)
Hose Barb
Progressive Cavity/
Positive Displacement 25,000 87 psi (6 bar) 2.6 GPM (9,8 LPM)-
7 GPM (26,5 LPM)
Oval
Gear
+/- 0.63% of
Full Scale
+/- 1% of
Reading
176º F
(80º C)
7615 39"
(1000 mm) 220-240V
7624 47"
(1200 mm) 110-120V
7625 47"
(1200 mm) 220-240V
Air Oval Gear Batch Control Systems 10,000 cps (mPAS)
7630 39"
(1000 mm)
316SS / PPS /
Aluminum / PTFE
/ SIC
110-120V
Air, 2 HP
(1,5 KW)
1.5" (38 mm)
Hose Barb
Progressive Cavity/
Positive Displacement 10,000 87 psi (6 bar) 2.6 GPM (9,8 LPM)-
12 GPM (45 LPM)
Oval
Gear
+/- 0.63% of
Full Scale
+/- 1% of
Reading
176º F
(80º C)
7631 39"
(1000 mm) 220-240V
7640 47"
(1200 mm) 110-120V
7641 47"
(1200 mm) 220-240V
Air Oval Gear Batch Control Systems 25,000 cps (mPAS)
7634 39"
(1000 mm)
316SS / PPS /
Aluminum / PTFE
/ SIC
110-120V
Air, 2 HP
(1,5 KW)
1.5" (38 mm)
Hose Barb
Progressive Cavity/
Positive Displacement 25,000 87 psi (6 bar) 2.6 GPM (9,8 LPM)-
7 GPM (26,5 LPM)
Oval
Gear
+/- 0.63% of
Full Scale
+/- 1% of
Reading
176º F
(80º C)
7635 39"
(1000 mm) 220-240V
7644 47"
(1200 mm) 110-120V
7645 47"
(1200 mm) 220-240V
3.2. High Viscosity Batch Control System Electric Motors
3.3. High Viscosity Batch Control System Air Motors
Note: For optimum performance make sure proper size air lines are installed.
Model Voltage Amps Watts HP Phase Hz Enclosure Variable
Speed
Hazardous
Duty
Shipping Wt
lbs (kg)
SP-ENC-BC 110V 8.5 825 1 1 50-60 TEFC (IP54) N N 12.7 (5,7)
SP-ENC-2-BC 220V 5 825 1 1 50-60 TEFC (IP54) N N 12.7 (5,7)
Model HP KW RPM Enclosure Frame Flange Air Consumption Airline Size
Inches
Shipping
Weight
SP-A4 2 1,5 300–900 N/A IEC#72/D71 B14/C140 80 CFM @ 100 psi 37
L/Sec @ 7 Bar 3/8" 12.0 (5,0)

7
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-HV-BCS-0713)
Models: 7610, 7611, 7620, 7621, 7614, 7615, 7624, 7625, 7630,
7631, 7640, 7641, 7634, 7635, 7644 & 7645
3.4. Technical Data
Associated flow sensor:
• FLS FlowX3 Hall effect with frequency
output
Materials:
• Case: PC
• Field gasket: EPDM
• Keypad: 5-button silicone rubber
Display:
• 3 line LCD: 2 x 12 alphanumeric lines +
1 icon line
• Update rate: 1 second
• 7 different batches
• View ow rate while batching
• Remote start
Enclosure:
• IP65 front
Electrical
Supply Voltage: Supply Voltage: 90 to 240
VAC 50\60 Hz
Sensor Input (Frequency):
• Sensor power: 5 VDC @ < 20 mA
• Range: 0.5 to 1000 Hz
• Optically isolated from current loop
• Short circuit protected
Relay output:
• Mechanical SPDT contact
• Max voltage rating: 8A @ 24 VDC,
8A @ 240
• OUT1 – Batch: Batch in progress
indication
SSR output:
• User selectable as START Batch, END
Batch, OFF
• Optically isolated, 50mA MAX Sink, 24
VDC MAX pull-up voltage.
Environmental
Storage temperature: -15 to +80°C (5 to
176°F)
Relative humidity: 0 to 95% non-condensing
Standards and Approvals
Manufactured under ISO 9001 (Quality)
Manufactured under ISO 14001
(Environmental Management)
CE
4. Functions
This section describes all functions included
with the batch controller and how they affect
the OUT1 Batch Relay
4.1. OUT Batch Relay
The Batch Relay is dedicated to valve on/
off control. It is energized at the start of the
batch cycle and de-energized at the end
of the batch cycle. It also can be manually
deenergized by selecting STOP. A RESUME
command can be given by either method to
complete the batch or a START command
can be given to start again from the beginning
the batch cycle. The OUT1 icon on the LCD
is always on while the corresponding green
led indicator turns on when the batch is
in progress and the contact is energized.
There is an alarm if flow isn’t detected in 30
seconds after a batch operation is started.
4.2. OUT SSR
This output can be left unused (OFF) or used
to provide a Start of Batch pulse or a Stop of
Batch pulse.
The output provides a 0.5 seconds pulse at
the beginning or at the end of every batch
cycle.
5. Operational Overview
The batch controller features a digital display
and a five-button keypad for system set-
up, calibration and operation. This section
contains a description of the keypad
functions and the general operation flowchart
of the instrument.
5.1. Keypad Functions
The five push buttons of the keypad are used
to navigate display levels and modify settings.
The function of each button may change
according to display level; please refer totable
(see Figure 12).
5.2. General Operation Flow Chart
The Batch Controller features four different
levels as shown in the following flow chart
illustrating the basic navigation concepts.
❐Batch-View Level: this is the default
level. After instrument set-up, all values
and status of outputs will be available.
The ENTER and ESC keys control
batch start, stop and resume operation.
Refer to section 7. Batch-View Level
for details.
❐Menu Directory Level: there are two
different Menu Directories for different
set-up and calibration. Refer to section
8. Menu Directory Level for details.
Access to this level is forbidden when
a batch is running and it can be free or
password protected.
❐Entering the correct password allows
direct access to next levels and to all
editable items in all menus, until a return
to View Level.
❐Menu Level: the current setting for
each item in a Menu can be viewed and
selected for editing at this level. This is
the default level. After instrument set-
up, all values and status of outputs will
be available. The ENTER and ESC keys
control batch start, stop and resume
operation. Refer to section 7. Batch-
View Level for details.
❐Edit Level: all instrument parameters
can be set, modied and saved at this
level.
❐Refer to section 9. Menu and Edit
Levels for details.
Level Function
Batch-View Scroll through
items
Scroll through
items
Select items
marked with >
Stop a batch
cycle
Start a batch
cycle Go to Menu
Directory Level
Menu Directory Scroll through
items
Scroll through
item
Enter menu for
editing Return to View ---------
Menu Scroll through
items
Scroll through
items
Enter menu
item for editing
Return to Menu
Directory ---------
Edit
Modify an item
or a ashing
digit
Modify an item
or a ashing
digit
Scroll right
through
ashing digits
Return to Menu
without saving
Save new
settings
Figure 12

8
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-HV-BCS-0713)
Models: 7610, 7611, 7620, 7621, 7614, 7615, 7624, 7625,
7630, 7631, 7640, 7641, 7634, 7635, 7644 & 7645
6. Batch-View Level
• During normal operation, the batch
controller is in Batch-View Level
displaying all measured values and the
status of the Relay output (see Figure 8).
• To select the item you want displayed,
press UP or DOWN arrows.
• The ENTER and ESC keys are used
to control batch start, stop or resume
operations.
• The batch volume can be programmed
and the resettable totalize can be reset
at this level.
• If the instrument is in a different level and
no activity occurs for more than 3 minutes,
it will return to Batch-View Level.
• Changing display indication does
not affect or interrupt instrument
operation and calculation.
In this menu it’s possible to set the request
batch, it’s possible to set one of 7 different
batches. It’s possible to set the batch volume
to section 8.1.2. Volume and K-factor.
7. Menu Directory Level
Access to this level can be free or password
protected. Entering the correct password
allows direct access to next levels and to
all editable items in all menus, until a return
to View Level (refers to section 8.2.5. Menu
PWD to select password protected access).
Two different menus are available to fully set-
up the Batch Controller. These menus are
separated in two different Menu Directories.
In terms of getting started and making
batches, Calibration Menu is the most
important menu in the Batch Controller and
it is the only one included in the first Menu
Directory (see Figure 13).
7.1. Free access
(no password required)
(see Figure 14)
Figure 13 Figure 14 – Free access (no password required)

9
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-HV-BCS-0713)
Models: 7610, 7611, 7620, 7621, 7614, 7615, 7624, 7625, 7630,
7631, 7640, 7641, 7634, 7635, 7644 & 7645
7.2. Password protected access
(see Figure 15)
8. Menu and Edit Levels
8.1 Calibration Menu
The Batch Controller basic settings are made
in this menu (see Figure 16):
A. o set batch volume, flow rate and
totalize Engineering Units
B. To set K-Factor
C. To select the manual or automatic
compensation*
D. To set the mode of operation for the
Solid State Relay Output
*Note: In “AUTO” compensation mode, the
instrument calculates the estimated overrun
volume and automatically reduces the batch
size for the next batch cycle.
Figure 15 – Password protected access
A
B
C
D
Figure 16

10
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-HV-BCS-0713)
Models: 7610, 7611, 7620, 7621, 7614, 7615, 7624, 7625,
7630, 7631, 7640, 7641, 7634, 7635, 7644 & 7645
Figure 17
8.1.1. Unit
Set the engineering units for the batch
volume, instant flow rate and the total flow
rate.
All the options available are displayed on the
LCD (see Figure 17).
Batch units available:
L = Liters
M3 = Cubic meter
GAL= Gallons
Cl = Centiliters
KG = Kilograms
MG = Mega grams
LB = Pound
OZ = Ounces
Flow units available:
L/S = Liters/sec
L/M = Liters/min
L/H = Liter/hour
GPM = Gallon per/min
M3/H = Cubic meter/hour
KG/S = Kilos/sec
KG/M = Kilos/min
KG/H = Kilos/hour
MG/H=Mega/hour
Total units available:
L = Liters
M3 = Cubic meter
GAL= Gallons
Cl = Centiliters
KG = Kilograms
MG = Mega grams
The instrument will automatically convert
the values of the two totalizers in the new
engineering units.

11
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-HV-BCS-0713)
Models: 7610, 7611, 7620, 7621, 7614, 7615, 7624, 7625, 7630,
7631, 7640, 7641, 7634, 7635, 7644 & 7645
8.1.2. Volume and K-Factor
Set batch volume and K-Factor to tell the
controller how to convert the input frequency
from the flow sensor into a flow rate (see
Figure 18).
Note: These K-Factors are based on water
which has a specific gravity of 1.0. For
greater accuracy, refer to page 14-15 for
in-field calibration procedures.
8.1.3. Compensation
(MANUAL or AUTO)
Manual or automatic compensation for batch
overrun is selected here. If manual overrun
compensation
is selected the
operator is also
requested to
enter the
overrun volume.
The batch relay is dedicated to valve on/off
control and it can be manually or
automatically compensated for batch
overrun.
Manual overrun compensation allows the
operator to compensate for the throttle down
of the motor. The operator is requested to
enter the overrun volume to de-energize the
batch relay early, compensating the throttle
down of the motor and the batch overrun
error.
Automatic overrun compensation counts
sensor pulses during batch operation and any
extra pulses after batch stop. The instrument
calculates the estimated overrun volume and
automatically reduces the batch size for the
next batch cycle. During the next batch cycle,
the batch relay will de-energize early closing
the valve early and eliminating the overrun
error.
The compensation setting won’t be erased
when the batch value is changed (see Figure
19).
Note: Compensation mode should be set to
“AUTO” for most accurate results.
Note: When compensation mode is set
to “AUTO” the first batch will always be
larger than the amount intended. In every
subsequent batch the meter will compensate
for this over-run amount.
Figure 18
Figure 19 – Compensation (MANUAL or AUTO)

12
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-HV-BCS-0713)
Models: 7610, 7611, 7620, 7621, 7614, 7615, 7624, 7625,
7630, 7631, 7640, 7641, 7634, 7635, 7644 & 7645
Figure 20
Figure 21
A
B
C
D
E
F
G
H
I
8.1.4. SSR Out
The mode of operation for the Solid State
Relay Output can be selected between two
different options: START Batch and END
Batch (see Figure 20). The signal can be
disabled (set to OFF) if not used. Refer to
section.
8.2. Options Menu
A. To adjust LCD contrast
B. To select the averaging level of LCD,
output and relay response
C. To set the flow rate decimal point
position
D. To set the totalizer decimal point position
E. To set ON or OFF password protection to
enter Menu Levels
F. To set ON or OFF password protection to
reset totalizer
G. To select counter direction
H. To perform automatic calculation of
K-Factor
I. To set ON or OFF ASEC
(see Figure 21)

13
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-HV-BCS-0713)
Models: 7610, 7611, 7620, 7621, 7614, 7615, 7624, 7625, 7630,
7631, 7640, 7641, 7634, 7635, 7644 & 7645
Figure 22
Figure 24
8.2.1. Contrast
Adjust the LCD contrast for best viewing. Five
different levels are available, from 1 for low
contrast up to 5 for high contrast (Figure 22).
8.2.2. Filter
Select the averaging level to dampen LCD
indication output and relay response. OFF:
no dampening effect, near instantaneous
response (Figure 23).
8.2.3. Flow Decimal Point
Set the decimal point position to get the best
resolution for the application (Figure 24).
Select one of the following options:
X.XXXX ; XX.XXX ;
XXX.XX ; XXXX.X ;
XXXXX.
8.2.4. Total Decimal Point
Set the decimal point position to get the best
resolution for the application (Figure 25).
Select one of the following options
XXXXXXXX.XX
XXXXXXXXX.X
XXXXXXXXXX.
Figure 23 Figure 25

14
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-HV-BCS-0713)
Models: 7610, 7611, 7620, 7621, 7614, 7615, 7624, 7625,
7630, 7631, 7640, 7641, 7634, 7635, 7644 & 7645
NOTE: the standard password is
and it cannot be modied.
Figure 26
Figure 28
NOTE: the standard password is
and it cannot be modied.
Figure 27
8.2.5. Menu PWD
Set ON the Menu PWD to protect access to
Menu Directory Level and next levels (Figure
26).
8.2.6. Restot PWD
Set ON the Restot PWD to protect the
resettable totalizer from undesired reset
operations (Figure 27).
8.2.7. Counter Direction
Set UP or DOWN to select Batch display
count direction: Up or Down (Figure 28).
8.2.8. K-Factor Calculate
Option used to perform automatic calculation
of K-Factor by measuring the volume filled
into a tank. This feature is used to get the
highest possible accuracy (Figure 29).
Figure 29
1
2
3
4
5

15
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-HV-BCS-0713)
Models: 7610, 7611, 7620, 7621, 7614, 7615, 7624, 7625, 7630,
7631, 7640, 7641, 7634, 7635, 7644 & 7645
8.2.8. K-Factor Calculate
(continued)
Note: For most accurate results, use a
graduated container as the receiving vessel.
Note: The operator must predetermine the
amount that will be pumped into the receiving
vessel prior to starting the K-Factor Calculate
process. This is the amount that will be entered
into the meter during Step 3 of the process.
1. Press ENTER to start trial batch and
automatic calculation. The Batch
Controller starts counting pulses from
the sensor.
2. When the fluid level in the receiving
vessel reaches the predetermined
amount, press ENTER to stop
calculation. At this point, the Batch
Controller stops counting pulses from
the sensor. (Any fluid that comes out
of pump discharge during the motor
throttle down period has not been
counted by the meter and should not be
added to the final volume.)
3. Enter the predetermined volume and
press ENTER
4. The Batch Controller is calculating the
new K-Factor.
5. Successful K-Factor calculation. Press
ENTER to accept new K-Factor or ESC
to return without saving.
Note: The K-Factor is based on a constant
flow. During a specific batch, the motor
must remain on the same speed as when
the K-Factor was calculated. Changing the
speed of the motor in the middle of a batch
will cause an inaccurate reading in the batch
control module.
Helpful Hints:
• Speed potentiometer on motor should
be turned to “Max” to ensure ow
chamber is full during calibration
process.
• The predetermined amount of uid that
will be pumped during the K-Factor
Calculate process should be no less
than 3 gallons or 12 liters.
• Using a larger receiving vessel than
the amount you plan to pump for this
process will decrease the turbulence
of the liquid in the container, thereby
making it easier to stop the meter at the
predetermined volume.
• For increased accuracy, repeat the
K-Factor Calculate process three times,
notating the calculated K-Factor after
each process. Then take the average
of these K-Factors and manually enter
this value to any of the seven available
presets (see section 8.1.2)
8.2.9. ASEC
ASEC (Automatic Systematic Error
Compensation) improve instrument
performance. ASEC works starting from
application’s parameter, particularly sensor
body’s material and pipe’s size. To set ASEC
OFF makes Size and Material Options
useless, so it makes them unavailable from
Calibration Menu (Figure 30).
Note: Leave ASEC setting “OFF” as it does
not apply to this model.
9. Troubleshooting
The instrument correctly installed is
maintenance-free. The case and the front
panel can be cleaned with soft cloth and an
appropriate cleaning agent.
9.1. Display messages
(see Figure 31 below)
Recommended K-Factor
Calculate Set-Up
Figure 30
Display Causes Solutions
• The display is OFF: no power supply provided • Check power supply connection. Check
“bridges ” between terminals
ESC TO STOP
F OVF L/S
• Flow rate is in OVERFLOW: it exceeds the
maximum display capability • Change the ow rate engineering units
ENT TO START
107.23 L
• Volume detected after batch end with count
DOWN direction or with count UP direction (for
the example consider Batch Volume = 100 L)
• Check and repair the cause of the leakage
(i.e. broken or stuck shutoff valve )
SET VALUE
MORE THAN 0
• K-Factor cannot be set to 0
• Batch Volume cannot be set to 0
• Overrun alarm volume cannot be set to 0
• Volume lled into the tank (during K-factor
calculation procedure ) cannot be set to 0
• Enter K-Factor value from 000.01 to 99999
• Enter any volume from 0.0001 to 99999
• Enter any volume from 0.0001 to 99999
• Enter any volume from 000.01 to 999.99
K FACTOR
OUT OF RANGE
• The value calculated during the KFactor
calculation procedure is out of range
• Move decimal point p osition
or
• Check entered volume
TOTAL OVF
ERROR
• With the new engineering unit chosen, the
totalized volume exceeds maximum display
capability
• Change the totalizer engineering units
ENT TO START
– 7.23 L
Figure 30 - Display Messages
Pump
Motor
Receiving
Vessel
Meter
Source
5 GAL

16
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-HV-BCS-0713)
Models: 7610, 7611, 7620, 7621, 7614, 7615, 7624, 7625,
7630, 7631, 7640, 7641, 7634, 7635, 7644 & 7645
Oval Gear High Viscosity Batch Control System – Electric
Spare Parts List
Figure 31
Electric Oval Gear BCS See Figure 31
Ref
#Description P/N for
Electric BCS
1 Pump Coupling 1004
2 Connection Nut, SS316 8842
3 Snap Ring, SS316 8208
4 Gear Reduction Unit, SS316 & Aluminum 701
5 Mechanical Seal Bushing, SS316 702
6 Mechanical Seal, SIC 703
7 Gasket, PTFE 735
8 Drive Shaft, SS316
Pump Sizes - SP-1851-39 705
Pump Sizes - SP-751-39 706
Pump Sizes - SP-1851-47 706
Pump Sizes - SP-751-47 707
9 Rotor, SS316
Size 751 708
Size 1851 710
10 Gasket, PTFE 731
11 Outer Tube Assembly, SS316
Pump Sizes - SP-1851-39 771
Pump Sizes - SP-751-39 772
Pump Sizes - SP-1851-47 772
Pump Sizes - SP-751-47 773
12 Stator, PTFE (Stator Insert Only)
Size 751 722
Size 1851 724
13 Stator Tube, SS316
Size 751 774
Size 1851 776
14 Gasket, PTFE 738
15 Set Screw, SS316 757
16 Ring, SS316 0016
17 Batch Control Module F9.50.SP
18 Batch Control Mounting Bracket F9.KW1
19 Oval Gear Flow Chamber, Aluminum M40ARP-2EHZ
20 Hose Barb, SS316, 1.5" (38 mm) HB150SS
21 Communication Cable RSW 40-637/3 Ft.
22 Batch Control Motor, TEFC
110-120V SP-ENC-BC
220-120V SP-ENC-2-BC
8
7
1
5
3
4
6
9
2
15
14
11
16
13
12
10
17
18
19
20
21
22

17
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-HV-BCS-0713)
Models: 7610, 7611, 7620, 7621, 7614, 7615, 7624, 7625, 7630,
7631, 7640, 7641, 7634, 7635, 7644 & 7645
Oval Gear High Viscosity Batch Control System – Air
Spare Parts List
Figure 32
Air Oval Gear BCS See Figure 32
Ref
#Description P/N for
Electric BCS
1 Motor Coupling, 14 mm 744
2 Coupling Insert 745
3 Motor Mounting Flange, Aluminum 760
4Bearing Housing Assembly, Aluminum 759
5 Mechanical Seal Bushing, SS316 702
6 Mechanical Seal, SIC 703
7 Gasket, PTFE 735
8 Drive Shaft, SS316
Pump Sizes - SP-1851-39 705
Pump Sizes - SP-751-39 706
Pump Sizes - SP-1851-47 706
Pump Sizes - SP-751-47 707
9 Rotor, SS316
Size 751 708
Size 1851 710
10 Gasket, PTFE 731
11 Outer Tube Assembly, SS316
Pump Sizes - SP-1851-39 771
Pump Sizes - SP-751-39 772
Pump Sizes - SP-1851-47 772
Pump Sizes - SP-751-47 773
12 Stator, PTFE (Stator Insert Only)
Size 751 722
Size 1851 724
13 Stator Tube, SS316
Size 751 774
Size 1851 776
14 Gasket, PTFE 738
15 Set Screw, SS316 757
16 Ring, SS316 0016
17 Batch Control Module F9.50.SP
18 Batch Control Mounting Bracket F9.KW1
19 Oval Gear Flow Chamber, Aluminum M40ARP-2EHZ
20 Hose Barb, SS316, 1.5" (38 mm) HB150SS
21 Power Cord
110-120V 8360
220-240V 8705
22 Pneumatic Motor, 2 HP (1,5 KW) SP-A4
23 Solenoid Valve Kit, SS316
110-120V 0031SS
220-240V 0031SS-2
8
7
1
5
3
4
6
9
2
15
14
11
16
13
12
10
17
18
19
20
21
22 23

18
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-HV-BCS-0713)
Models: 7610, 7611, 7620, 7621, 7614, 7615, 7624, 7625,
7630, 7631, 7640, 7641, 7634, 7635, 7644 & 7645
SP-ENC Series motors should not be used to pump flammables.
Figure 33 – SP-ENC
SP-ENC See Figure 33
Electric & Air Motors Spare Parts Lists
Ref.
#Description P/N for
SP-A4 Qty
Service kit – only service
kits are available for parts
replacement * Denotes parts
included in the Service Kit
1 K206C
1 Shaft Seal B2328 1
2* Bearing, Drive End AB519 1
3 Bearing, Dead End AA299J 1
4* End Plate, Drive AK425A 1
5Rotor Assembly AM455C 1
6* Vane 4
7 Push Pin 4
8 Vane, Spring 2
9* Body AM410M 1
10* Shims B330 2
11 End Plate, Dead AB622M 1
12 End Cap, Gasket AA46 1
13 End Cap, Dead AM307D 1
Mufer Assembly AC980 1
14 Mufer Felt AC983 1
SP-A4 See Figure 34
Figure 34 – SP-A4
Body styles may differ,
depending on specific
models.
5
14
3
2
5
8
13
10
11
12
6
7
4
2A
9
1
Ref.
#Description P/N for
SP-ENC Qty
1 Motor Cover 3000 1
2 Screw, Motor Cover 3130 1
3Armature, 110-120V 3502 1
220-240V 3701 1
4Stator, 110-120V 3503 1
220-240V 3702 1
5 Guide Disc 3504 1
6 Motor Housing 3510 1
7 Bearing Cover 3511 1
8Fan 3512 1
9
Switch Housing for Batch Control,
Includes Potentiometer and BCS
Port Connection
110-120V 8006 1
220-240V 8007 1
10 Switch Cover 8002 1
11 Lock Washer 8071 2
12 Lower Housing 8100 1
13 Wave Washer 8125 1
14 Ball Bearing, Lower 8126 1
15 Screw, Lower Housing 8130 4
16 Screw, Switch Housing
110-120V 8131 4
220-240V 8131LVR 4
17 Ground Screw 8162 1
18 Gasket, 110-120V 8167 1
220-240V 8167LVR 1
19 Earthing Lead 8185 1
20 Lead 8183 2
21 Screw, Switch Cover 8220 5
22 Ball Bearing, Upper 8331 1
23 Motor Coupling 8333 1
24 Power Cord w/Strain Relief & Plug,
110-120V 8360
220-240V 8705 1
25 Hexagon Nut 8448 2
26 Rod Connector 3703 2
27 Brush Holder 8508 1
28 Carbon Brush, 110-120V 8509 2
220-240V 8703 2
29 Star Washer 8511 1
30 Overload Switch, 1
8.5 amp 110-120V 8611
5 amp 220-240V Low Voltage Release 8704LVR 1
31 EMI Filter 8003 1
32 Repair Kit 110-120V
(includes PN’s 8333 & (2) 8509) 9055 1
33 Repair Kit 220-240V
(includes PN’s 8333 & (2) 8703) 9056 1

19
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-HV-BCS-0713)
STANDARD PUMP
1540 University Drive, Auburn, Georgia 30011 USA
TOLL FREE 1-866-558-8611 • Phone [phone] • Fax [phone]
e-mail: [email protected]
www.standardpump.com
Declaration of Conformity When this unit is used as a stand alone unit it complies with:
Machinery Directive 98/37/EC EN60204,
EN60335-2-41, EN60335-1, Low Voltage Directive 73/23/Eec
EN61010-1, EMC Directive 89/336/Eec EN55014, EN 550104,
EN50081-1, EN50082-1
Declaration of Incorporation When this pump unit is to be installed into machine
or is to be assembled with other machines for
installations, it must not be put into service until
the relevant machinery has been declared in
conformity with Machine Directive 98/37/EC
EN60204, EN60335-2-41, EN60335-1.
Responsible person: Donald M. Murphy, President, Standard Pump, Inc.
1540 University Drive, Auburn, Georgia 30011
Ph: 001-770-307-1003 Fax: [phone]
e-mail: [email protected]
www.standardpump.com
Three year limited warranty
Standard Pump, Inc. warrants, subject to the conditions below, through either Standard Pump, Inc., it’s subsidiaries, or
its authorized distributors, to repair or replace free of charge, including labor, any part of this equipment which fails within
three years of delivery of the product to the end user. Such failure must have occurred because of defect in material or
workmanship and not as a result of operation of the equipment other than in accordance with the instructions given in this
material. Specic exceptions include:
• Consumable items such as motor brushes, bearings, couplings and impellers. (Motor brushes typically have a life
span of approximately 700 hours. This will vary with the manner in which the motor is used)
Conditions of exceptions include:
• Equipment must be returned by prepaid carriage to Standard Pump, Inc., its subsidiary or authorized distributor.
• All repairs, modications must have been made by or with express written permission by Standard Pump, Inc.,
it’s subsidiary or authorized distributor.
• Equipment which have been abused, misused, or subject to malicious or accidental damage or electrical surge are
excluded.
Warranties purporting to be on behalf of Standard Pump, Inc. made by any person, including representatives of Standard
Pump, Inc, its subsidiaries, or its distributors, which do not fall within the terms of this warranty shall not be binding upon
Standard Pump, Inc. unless expressly approved in writing by a Director or Manager of Standard Pump, Inc. Information for
returning pumps Equipment which has been contaminated with, or exposed to, bodily uids, toxic chemicals or any other
substance hazardous to health must be decontaminated before it is returned to Standard Pump, Inc, or its distributor. A
returned goods authorization number (RGA #) issued by Standard Pump, Inc., its subsidiary or authorized distributor, must
be included with the returned equipment. The RGA # is required if the equipment has been used. If the equipment has
been used, the uids that have been in contact with the pump and the cleaning procedure must be specied along with a
statement that the equipment has been decontaminated.
Declarations
Warranty