Standard Pump 8870 User manual

1
Standard Pump Operating Instructions and Parts Manual (OIPM-SAN-FLOWMETER-0713)
Standard Pump
Flow Meter System
Models: 8870, 8871, 8873, 8874, 8872 & 8875
Flow Meter System Specications
Model Design Immersion
Length
Wetted
Components Voltage Motors
Drives
Discharge
Size
Max
Viscosity
cps (mPAS)*
Max
Flow
Rate
Max
Temp Finish Duty
Cycle
Meter
Power
Supply:
System
Accuracy
System
Weight
8870
Centrifugal
/ Turbine
Meter
39"
(1000 mm)
SS316L, PTFE
& Buna 110-120V
TEFC (IP54),
Variable
Speed
1" (25 mm)
Hose Barb,
1.5" (38)
Tri-clamp®
100 32 GPM
(121 LPM)
250° F
(121° C) 32 Ra Intermittent 12 V / DC
+/– 0.5%
(+/– .10%
Repeatability)
25 lbs
(11 Kg)
8871
Centrifugal
/ Turbine
Meter
39"
(1000 mm)
SS316L, PTFE
& Buna 220-240V
TEFC (IP54),
Variable
Speed
100 32 GPM
(121 LPM)
250° F
(121° C) 32 Ra Intermittent 12 V / DC 25 lbs
(11 Kg)
8873
Centrifugal
/ Turbine
Meter
47"
(1200 mm)
SS316L, PTFE
& Buna 110-120V
TEFC (IP54),
Variable
Speed
100 32 GPM
(121 LPM)
250° F
(121° C) 32 Ra Intermittent 12 V / DC 25 lbs
(11 Kg)
8874
Centrifugal
/ Turbine
Meter
47"
(1200 mm)
SS316L, PTFE
& Buna 220-240V
TEFC (IP54),
Variable
Speed
100 32 GPM
(121 LPM)
250° F
(121° C) 32 Ra Intermittent 12 V / DC 25 lbs
(11 Kg)
8872
Centrifugal
/ Turbine
Meter
39"
(1000 mm)
SS316L, PTFE
& Buna –1/2 HP (370
W) Air 100 22 GPM
(83 LPM)
250° F
(121° C) 32 Ra Continuous 12 V / DC 16 lbs
(7 Kg)
8875
Centrifugal
/ Turbine
Meter
39"
(1000 mm)
SS316L, PTFE
& Buna –1/2 HP (370
W) Air 100 22 GPM
(83 LPM)
250° F
(121° C) 32 Ra Continuous 12 V / DC 16 lbs
(7 Kg)
Notes
1. Performance will vary depending on whether the product being pumped is Newtonian (viscosity remains constant regardless of shear) or non-Newtonian (viscosity does not remain constant with shearing).
2. Flow rates based on water. As viscosity increases, the flow rate will decrease.
Description
Standard’s Drum Pumps are designed to
transfer a variety of materials from 55 gallon
drums and tanks. Standard Pump offers
several different pumps, each designed
for specific applications. Before operating,
please confirm that the pump’s materials of
construction are suitable for the application.
Unpacking
Cartons should be handled with care to avoid
damage from dropping, etc. After unpacking,
inspect carefully for any damage that may
have occurred during transit. Check for loose,
damaged or missing parts.
General Safety Information
The responsibility for safe assembly,
installation, and operation ultimately rests
with the operator. Read and understand ALL
safety precautions and operating instructions
before operation. Careless pump operation
can result in serious injury.
1. Before operating the pump, read and
understand these operating instructions.
2. The operator should wear suitable
protective clothing including the following:
face mask, safety shield or goggles,
gloves, apron, and safety shoes.
3. Before operating, verify the materials
being pumped are compatible with the
pump’s “wetted components.”
4. All Federal, State, and local safety codes
should be followed.
5. Verify that the motor voltage
corresponds to proper electrical supply.
Before plugging motor into power
supply, make sure the motor switch is in
the OFF position. For Air Motors ensure
inlet valve is closed before attaching air
line.
6. Before operation, confirm all pump
connections are properly tightened.
7. First pump clean water in order to
familiarize yourself with the pump’s
operation, flow rate, discharge pressure
and motor speed.
8. Before starting the pump, confirm the
discharge hose is securely fastened to
the receiving vessel in order to prevent
splashing.
9. Never leave pump unattended during
operation.
10. Do not submerge the motor in any liquid.
11. When finished using the pump, flush
the pump by pumping water or an
appropriate cleaning solution. Do not
use flammable or combustible cleaning
solutions.
12. Never carry the motor by the power
cord.
13. Never store pump in container. Always
rinse pump thoroughly and hang on wall
bracket or ensure pump tube is stored in
an upright and vertical position.
Assembly
1. Remove the pump, motor and from
packaging.
2. Inspect all contents for damage.
3. Couple the motor to the pump tube by
using the hex nut (see Figure 1).
4. Attach the meter to the pump discharge
using the supplied Tri-clamp®fitting (see
Figure 1).
5. It is recommended to thoroughly clean
and sanitize the Flow Meter System
before operation.
6. First pump clean water in order to
familiarize yourself with the pump’s
operation, flow rate, discharge pressure
and motor speed.
Figure 1
Electric Air

2
Standard Pump Operating Instructions and Parts Manual (OIPM-SAN-FLOWMETER-0713)
Flow Meter System Models: 8870, 8871, 8873, 8874, 8872 & 8875
Do not use these
pumps for the transfer
of flammable or combustible products or
in an environment where flammable or
combustible fumes are present unless
used in conjunction with an Explosion
Proof Motor, SP-A1 or SP-A2 Series air
motor. Please contact the factory or
authorized distributor with any questions
regarding this matter.
General Operation Guide
1. Use closed top drum or other cover to
prevent possible contamination.
2. Once the pump is fully cleaned,
assembled and all connections are
securely fastened, insert the pump into
the drum or tank.
3. It is recommended to attach a suitable
hose or pipe to the pump discharge (see
Figure 2).
Note: It is recommended to plumb the SP-A1
exhaust air away from drum or tank to avoid
possible contamination. Left port is air intake,
right port is air exhaust.
4. If you opt to use a hose, fasten the hose
to the hose barb with a suitable hose
clamp that exceeds the pump discharge
pressure.
Standard Pump
recommends the use
of a Fliter Lubricator Regulator (FLR)
in order to ensure a moisture free
supply of air to the motor.
Do not operate the
flow meter system on
viscosities greater than 100 cps (mPAS).
Failure to comply will results in
premature pump failure.
5. Turn the motor to the “ON” position.
6. After use, clean the pump and store
vertically.
Disassembly / Cleaning
Procedures
1. In order to clean a majority of the residue
from the pump tube, immerse the pump
into a 55 Gallon Drum of water or a non-
flammable, food safe cleaning agent.
Allow the pump to circulate the water for
3 minutes.
2. For a more thorough cleaning remove the
motor from the pump tube by loosening
the connection nut (see Figure 3).
3. Remove the pump foot by turning
clockwise (see Figure 3).
4. While holding the drive shaft with pliers
(Factory suggests grip-locks to avoid
scarring shafts) remove the impeller
(see Figure 4).
NOTE: Use grip-lock pliers to hold shaft
while removing impeller counter clockwise.
5. Remove the Pump Housing by turning
clockwise (see Figure 5).
6. Remove the connection nut (see Figure 6).
7. Loosen connection flange from inner/
outer assembly by turning clockwise.
Pull straight up separating the
connection flange and drive shaft from
the inner / outer tube assembly (see
Figure 7).
Pump Foot
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Air Line
Air Exhaust
Figure 2

3
Standard Pump Operating Instructions and Parts Manual (OIPM-SAN-FLOWMETER-0713)
Flow Meter System Models: 8870, 8871, 8873, 8874, 8872 & 8875
Disassembly / Cleaning
Procedures (Continued)
8. Remove drive shaft assembly from
connection flange.
(see Figure 8).
9. Secure drive shaft with grip-locks.
Remove coupling counter clockwise (see
Figure 9).
10. Use a non-flammable, food safe cleaning
agent to manually clean remainder of
pump tube.
11. After thoroughly inspecting all
components, reassemble in the reverse
order of disassembly steps. Make sure
all components are clean, secure and
undamaged.
Figure 8 Figure 9
Coupling
Bearing
Spacer
Bearing
Seal

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Standard Pump Operating Instructions and Parts Manual (OIPM-SAN-FLOWMETER-0713)
Flow Meter System Models: 8870, 8871, 8873, 8874, 8872 & 8875
Ref
#Description Part
Number
1 Connection Nut, SS316 8842
2 Snap Ring, SS316 8208
3 Pump Coupling, Nylon 1004
4Bearing, SS410C, Food Grade Grease (2 Required) 8838-2
5 Bearing Spacer, SS316 8838-4
6 Secondary Seal, PTFE 8803
7 Drive Shaft, SS316
39" (1000 mm) 8806
47" (1200 mm) 8807
8 O-Ring, Buna 8830
9 Guide Sleeve, PTFE
39" (1000 mm) /47" (1200 mm) 8811
10 Inner Tube Assembly, SS316
39" (1000 mm) 8819
47" (1200 mm) 8820
11 O-Ring, Buna, (2 Required) 8823
12 O-Ring, Buna 836
13 Tri-Clamp, SS316 833
14 Outer Tube Assembly, SS316
39" (1000 mm) 8814
47" (1200 mm) 8815
15 Pump Housing, SS316 8824
16 Bushing, PTFE 8825
17 Impeller, High Volume, SS316 (SP-8800) 8827
18 Pump Foot, High Volume, SS316 (SP-8800) 8826
19 Turbine Meter HM150FF00
20 Control Module HRTI000
21 Hose Barb
1" ( 25 mm) 8833
22 Motor
TEFC, 110-120V SP-ENC-V
TEFC, 220-240V SP-ENC-2-V
Air Motor, 1/2 HP (370 W) SP-A1
Flow Meter System
See Figure 10
Flow Meter System Spare Parts Lists
Figure 10 – Flow Meter System
19
12
13 21
20
12
13
1
2
6
3
4
7
10
9
15
8
14
12
17
5
13
11
16
18

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Standard Pump Operating Instructions and Parts Manual (OIPM-SP800-0713)
http://www.3-a.org/symbol/CertPrint.asp?CertificateID=1338[10/8/2012 2:43:01 PM]
INITIALLY ISSUED: 7/27/2004 AUTHORIZATION NUMBER: 1338
THIS IS TO CERTIFY THAT
Standard Pump, Inc.
1540 University Dr., Auburn, GA 30011
is hereby authorized to continue to apply the
3-A Symbol to the models of equipment, conforming to 3-A Sanitary Standards for:
Number: 02-11, Centrifugal and Positive Rotary Pumps
set forth below
Progressing Cavity Pumps SP-800SR and SP-800DD with lengths 27 in.,
39 in., and 47 in.; NBR and PTFE stators; SiC-SiC seals Centrifugal
Pumps HV SP-8800 and HP SP-8900 in lengths 39 in. and 47 in.
VALID THROUGH: December 31, 2014
Timothy R. Rugh
Executive Director, 3-A Sanitary Standards, Inc.
The issuance of this authorization for the use of the 3-A Symbol is based upon the voluntary
certification, by the applicant for it, that the equipment listed above complies fully with the 3-A
Sanitary Standards designated. Legal responsibility for compliance is solely that of the holder of
this Certificate of Authorization, and 3-A Sanitary Standards, Inc. does not warrant that the
holder of an authorization at all times complies with the provisions of the said 3-A Sanitary
Standards. This in no way affects the responsibility of 3-A Sanitary Standards, Inc. to take
appropriate action in such cases in which evidence of nonconformance had been established.
NEXT TPV INSPECTION/REPORT DUE: December 2016
3A Certified

6
Standard Pump Operating Instructions and Parts Manual (OIPM-SAN-FLOWMETER-0713)
STANDARD PUMP
1540 University Drive, Auburn, Georgia 30011 USA
TOLL FREE 1-866-558-8611 • Phone [phone] • Fax [phone]
e-mail: [email protected]
www.standardpump.com
Declaration of Conformity When this unit is used as a stand alone unit it complies with:
Machinery Directive 98/37/EC EN60204,
EN60335-2-41, EN60335-1, Low Voltage Directive 73/23/Eec
EN61010-1, EMC Directive 89/336/Eec EN55014, EN 550104,
EN50081-1, EN50082-1
Declaration of Incorporation When this pump unit is to be installed into machine
or is to be assembled with other machines for
installations, it must not be put into service until
the relevant machinery has been declared in
conformity with Machine Directive 98/37/EC
EN60204, EN60335-2-41, EN60335-1.
Responsible person: Donald M. Murphy, President, Standard Pump, Inc.
1540 University Drive, Auburn, Georgia 30011
Ph: 001-770-307-1003 Fax: [phone]
e-mail: [email protected]
www.standardpump.com
Three year limited warranty
Standard Pump, Inc. warrants, subject to the conditions below, through either Standard Pump, Inc., it’s subsidiaries, or
its authorized distributors, to repair or replace free of charge, including labor, any part of this equipment which fails within
three years of delivery of the product to the end user. Such failure must have occurred because of defect in material or
workmanship and not as a result of operation of the equipment other than in accordance with the instructions given in this
material. Specic exceptions include:
• Consumable items such as motor brushes, bearings, couplings and impellers. (Motor brushes typically have a life
span of approximately 700 hours. This will vary with the manner in which the motor is used)
Conditions of exceptions include:
• Equipment must be returned by prepaid carriage to Standard Pump, Inc., its subsidiary or authorized distributor.
• All repairs, modications must have been made by or with express written permission by Standard Pump, Inc.,
it’s subsidiary or authorized distributor.
• Equipment which have been abused, misused, or subject to malicious or accidental damage or electrical surge are
excluded.
Warranties purporting to be on behalf of Standard Pump, Inc. made by any person, including representatives of Standard
Pump, Inc, its subsidiaries, or its distributors, which do not fall within the terms of this warranty shall not be binding upon
Standard Pump, Inc. unless expressly approved in writing by a Director or Manager of Standard Pump, Inc. Information for
returning pumps Equipment which has been contaminated with, or exposed to, bodily uids, toxic chemicals or any other
substance hazardous to health must be decontaminated before it is returned to Standard Pump, Inc, or its distributor. A
returned goods authorization number (RGA #) issued by Standard Pump, Inc., its subsidiary or authorized distributor, must
be included with the returned equipment. The RGA # is required if the equipment has been used. If the equipment has
been used, the uids that have been in contact with the pump and the cleaning procedure must be specied along with a
statement that the equipment has been decontaminated.
Declarations
Warranty