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  9. Standard Pump SP-PP Series Service manual

Standard Pump SP-PP Series Service manual

Operating Instructions and Parts Manual
Industrial Pump Models:
SP-PP, SP-PHT, SP-CPVC, SP-PVDF,
SP-6600/6700 & SP-7600/7700
Series
Pump Package Models:
9400, 9420, 9430, 9500, 9510,
9710, 9760, 9900 & 9920 Series
Industrial Pump Motors:
SP-280P, SP-ENC, SP-A1, SP-A2
& SP-400 Series
STANDARD PUMP INC.
1610 Satellite Blvd. Suite D, Duluth, Georgia 30097 USA
TOLL FREE 866–558–8611 • Phone 770–307–1003 • Fax 770–307–1009
e-mail: [email protected]
www.standardpump.com
(OIPM-IND-1019)
TABLE OF CONTENTS PAGE
General Safety Information.....................................................................................................
Centrifugal Drum Pumps ........................................................................................................
Motors...................................................................................................................................
Motor Spare Parts ...............................................................................................................
Drum Pump Tubes and Pump Packages ..........................................................................
Operation & Maintenance .................................................................................................
Pump Tube Spare Parts.......................................................................................................
Hazardous Duty / AtEx...........................................................................................................
Declarations of Conformity ....................................................................................................
Warranty...................................................................................................................................
STANDARD PUMP INC.
1610 Satellite Blvd. Suite D, Duluth, Georgia 30097 USA
TOLL FREE 866–558–8611 • Phone 770–307–1003 • Fax 770–307–1009
e-mail: [email protected]
www.standardpump.com
(OIPM-IND-1019)
3
11
14
16
7
9
4
3
3
19
Atex Declaration.................................................................................................................. 18
S
Description
Standard’s Drum Pumpsare designed to
transfer a variety of materials from 55 gallon
drumsand tanks. Standard Pump offers
several different pumps, each designed
for specic applications. Before operating,
please conrm that the pump’s materials of
construction are suitable forthe application.
Unpacking
Cartons should be handled with care to avoid
damage from dropping,etc. After unpacking,
inspect carefullyfor any damage that may
have occurred during transit.Check for loose,
damaged or missing parts.
General Safety Information
The responsibility for safe assembly,
installation, and operation ultimately rests
with the operator. Read and understand ALL
safety precautions and operating instructions
before operation. Careless pump operation
can result in serious injury.
1. Before operating the pump, read and
understand these operating instructions.
2. The operator should wear suitable
protective clothing including the
following:face mask, safety shield or
goggles, gloves, apron, and safety
shoes.
3. Before operating, verify the materials
being pumped are compatible with the
pump’s “wetted components.”
4. All Federal, State, and local safety codes
should be followed.
5. Verify that the motor voltage
corresponds to proper electrical supply.
6. Before plugging motor into power
supply, make sure the motor switchis in
the OFF position. For Air Motors ensure
inlet valve is closed before attaching air
line.
7. Before operation, conrm all pump
connections are properly tightened.
8. First pump clean water in orderto
familiarize yourself with the pump’s
operation, ow rate, discharge pressure
and motor speed.
9. Before starting the pump, conrm the
discharge hose is securely fastened to
the receiving vessel in order to prevent
splashing.
10. Never leave pump unattended during
operation.
11. Do not submerge the motor in anyliquid.
12. When nished using the pump, ush
the pump by pumping wateror an
appropriate cleaning solution. Do not
use ammable or combustible cleaning
solutions.
13. Never carry the motorby the power
cord.
14. Never store pump in a containeror drum.
Always rinse pump thoroughly and hang
on wall bracket or ensure pump tube is
stored in an upright and vertical position.
WARNING:The speed control
should not be used as the main ON/OFF
switch. Using the speed control switch in
this manner causes excessive wear to
the potentiometer and may result in
premature failure. The use of the speed
control switch does not cut power to the
motor and inadvertent activation could
result in injury or death if the motor is
activated when not properly attended
and secured. (Only applies to SP-280P
and SP-ENC Series)
Model HP Watts Max Inlet
Pressure
Min
Hose
Max
dBA
Airline Size
Inches
Hazardous
Duty
Air Consumption Shipping Wt
lbs (kg)
Air Drum Pump Motor Specication
Model Voltage Amps Watts HP Phase Hz Enclosure Variable
Speed
Hazardous
Duty
Shipping Wt
lbs (kg)
SP-410EX 2
SP-420EX
SP-280P
SP-280P-V
SP-280P-2
SP-280P-2-V
SP- NL 220 9.0 4 0
SP-ENC-V
SP-ENC-2
SP-ENC-2-V
SP-ENC
SP-ENC NL
SP-ENC NL
SP- NL 220 9.0 4 0
1019)
The motor has thermal overlaod protection which stops the pump in case of overload. Immediately switching the motor off, position “0”, and allowing the motor to cool down.
Warning: The motor automa tically starts after cooling down, if the switch is left in position “1” (ON)
80 psi(5,5 bar)
*
*
*
*
*
*
*
*
*
WARNING: When pumping ammable
or combustible products or operating in a
hazardous duty environment, the
SP-6600/6700 or SP-7600/7700 Series
pump must be used in conjunction with
an explosion proof motor. Please contact
the factory or an authorized distributor
with any questions regarding this matter.
3
370 3/8" (10 mm)
3/4
3/4
1/2
560
560
100 psi(6,8 bar)
100 psi(6,8 bar)
3/8" (10 mm)
3/8" (10 mm)
78
87
87
1/8" NPT
1/4" NPT
1/4" NPT
Y
Y
Y
27 CFM (13 L/min) @ 80 psi (5,5 bar)
28 CFM (13,2 L/min) @ 90 psi (6,2 bar)
28 CFM (13,2 L/min) @ 90 psi (6,2 bar)
2.7 (1,2)
3.4 (1,5)
3.4 (1,5)
SP-430EX
SP-440EX
115V
230V 1000
1000 1.30
1.30 EXP (IP55)
9.1
4.4
3/4 560100 psi(6,8 bar) 3/8" (10 mm) 87 1/4" NPT Y28 CFM (13,2 L/min) @ 90 psi (6,2 bar) 3.4 (1,5)
SP-A2P
WARNING: Drum Pumps are intended
for intermittent duty use. Factory
recommendation is that the pumps are
NOT operated for more than 30 minutes at
one-time. After 30 minutes of use, the
pump will need a 30 minute cool down
period. The maximum operating time
depends upon several factors including
(but not limited too) ambient temperature,
viscosity, specific gravity, and the
discharge plumbing configuration.
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-1019)
4
SP-280P Series Spare Parts List
Ref # Description P/N Qty
1Screw, Motor Cover/Lower Housing 8130P 8
2Motor Cover 8000 1
3Wave Washer 8125 1
4Bearing, Upper 8331 1
5Brush Holder 8508 1
6Carbon Brushes, 110/220V 8509* 2
7Stator 1
110V 8503
220V 8702
8Hexagon Nut 8448 2
9Lock Washer 8071 2
10 Rod Connector 8506 2
11 Pressure Spring 8507 2
12 Motor Housing 8510P 1
13 Armature 1
110V 8502
220V 8701
14 Guide Disc 8504 1
15 Fan 8512 1
16 Bearing, Lower 8126 1
17 Lower Housing 8100 1
18 Motor Coupling 8333* 1
19 Speed Potentiometer 1
110V 9803
220V 9804
20 Gasket 1
110V 8167
220V 8167LVR
21 Switch Housing 1
Fixed Speed 8001
Variable Speed 8010
22 Screw, Switch Housing 4
110V 8131
220V 8131LVR
23 Overload Switch 1
110V 8611
220V (w/ Low Voltage Release) 8704LVR
220V (w/o Low Voltage Release) 8704
24 Cable Clamp 8001-1 1
25 Screw, Cable Clamp 8001-2 2
26 Power Cord 1
110V 8360-KIT
220V 8705-KIT
27 Earthing Lead 8183 1
28 Switch Cover 8002 1
29 Screw, Switch Cover 8221 5
N/A Repair Kit*(Includes Items 6 & 18) 1
110V - 220V 9055
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-1019)
5
SP-ENC Series Spare Parts List
Ref # Description P/N Qty
1Screw, Motor Cover 3130 4
2Motor Cover 3000 1
3Fan 3512 1
4Bearing Cover 3511 1
5Wave Washer 8125 1
6Bearing, Upper 8331 1
7Brush Holder 8508 1
8Carbon Brushes, 110/220V 8509* 2
9Stator 1
110V 3503
220V 3702
10 Hexagon Nut 8448 2
11 Lock Washer 8071 2
12 Rod Connector 3703 2
13 Motor Housing 3510 1
14 Armature 1
110V 3502
220V 3701
15 Guide Disc 3504 1
16 Bearing, Lower 8126 1
17 Lower Housing 8100 1
18 Screw, Lower Housing 8130 4
19 Motor Coupling 8333* 1
20 Ground Screw 8162 1
21 Star Washer 8511 1
22 Speed Potentiometer 1
110V 9803
220V 9804
23 Gasket 1
110V 8167
220V 8167LVR
24 Switch Housing 1
Fixed Speed 8001
Variable Speed 8010
25 Screw, Switch Housing 4
110V 8131
220V 8131LVR
26 Overload Switch 1
110V 8611
220V (w/ Low Voltage release) 8704LVR
220V (w/o Low Voltage release) 8704
27 Cable Clamp 8001-1 1
28 Screw, Cable Clamp 8001-2 2
29 Power Cord 1
110V 8360-KIT
220V 8705-KIT
30 Earthing Lead 8183 1
31 Switch Cover 8002 1
32 Screw, Switch Cover 8221 5
N/A Repair Kit*(Includes Items 8 & 19) 1
110V - 220V 9055
6
SP-A2 Series Spare Parts List
Ref. Number Description Part Number
1Housing Assembly 317-A-A40
2 Inlet Bushing 317A-3B
3Trigger Assembly 317A-A93
4Regulator Assembly 317-A249
5 Muffler Kit 317A-AMK1
6 Rear End Plate Assembly 317A-A12
7 Cylinder 317-A3
8 Vanes (4 required) 317A-42-4
9 Rotor 317A-53
10 Front End Plate Assembly 317A-A11
11 Motor Lock Nut 317A-27
12 Motor Coupling 8333
13 Adaptor 3170
14 Trigger Plate (SP-A2P Only) 3176
15 Trigger Plate Screws (3 Required) (SP-A2P Only) 3177
Description: The SP-A2P air motor is equipped with
a plate which permanently locks the trigger in the "ON"
position. The speed of the motor can be adjusted by
turning the speed regulator on the side of the motor handle
between the "OFF" position and the "MAX" position.
Operation: Prior to connecting an air source to the
air inlet of the SP-A2P, ensure that the speed regulator dial
is in the "OFF" position (See Figure 1). Once the air source
has been connected and the discharge hose of the pump
tube is in it's desired location, the speed regulator dial can
be turned toward "MAX". Upon completion of the pumping
process, the speed regulator dial should be returned to the
"OFF" position. Failure to do so can result in severe
injury.
Figure 1
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-1019)
Ref. # Description P/N Qty
1Dead End Cap SAC228A 1
2* Gasket SAC229 1
3 Dowel Pin SD324A 1
4* Bearing SAG549 2
5 Dead End Plate SAC617 1
6* Gasket SAC527 2
7*Vane SAE8934
8Rotor Assembly SAE896 1
9Body SAE899 1
10 Drive End Plate SAC616 1
11*Shaft Seal SAC190A 1
12 Pump Tube Adapter 9007
-
Repair Kit* (Includes items 2,4,6,7 & 11 SK285
1
Muffler (not shown)
1
SP-A1 Spare Parts Lists
DRUM PUMP SPECIFICATIONS
* When operating in Hazardous Duty applications a pump must be used in conjunction with anexplosion proof motor or air motor.
Model Material of
Construction
Maximum Liquid
Temperature Wetted Materials Maximum Flow Rate Discharge
Pressure
SP-CPVC CPVC 190º F (90º C) CPVC, Carbon, Hastelloy C, PVDF, PTFE 35 gpm (132 l/min) 16 psi (1,1 bar)
SP-CPVC-HH CPVC 190º F (90º C) CPVC, Carbon, Hastelloy C, PVDF, PTFE 16 gpm (60 l/min) 32 psi (2,2 bar)
SP-PP Polypropylene 130º F (55º C) PP, Carbon, Hastelloy C, PTFE 35 gpm (132 l/min) 16 psi (1,1 bar)
SP-PP-HH Polypropylene 130º F (55º C) PP, Carbon, Hastelloy C, PTFE 16 gpm (60 l/min) 32 psi (2,2 bar)
SP-PHT Polypropylene 175º F (80º C) PP, Carbon, Hastelloy C, PTFE 35 gpm (132 l/min) 16 psi (1,1 bar)
SP-PHT-HH Polypropylene 175º F (80º C) PP, Carbon, Hastelloy C, PTFE 16 gpm (60 l/min) 32 psi (2,2 bar)
SP-PVDF PVDF (Kynar®) 175º F (80º C) PVDF, Carbon, Hastelloy C, PTFE 35 gpm (132 l/min) 16 psi (1,1 bar)
SP-PVDF-HH PVDF (Kynar®) 175º F (80º C) PVDF, Carbon, Hastelloy C, PTFE 16 gpm (60 l/min) 32 psi (2,2 bar)
SS316 175º F (80º C) SS316L, Carbon, PTFE 35 gpm (132 l/min) 16 psi (1,1 bar)
SS316 175º F (80º C) SS316L, Carbon, PTFE 16 gpm (60 l/min) 32 psi (2,2 bar)
175º F (80º C) 35 gpm (132 l/min) 16 psi (1,1 bar)
*SP-7700
175º F (80º C) 16 gpm (60 l/min) 32 psi (2,2 bar)
*SP-7600
Aluminum Aluminum, Carbon, PTFE & SS316
Aluminum Aluminum, Carbon, PTFE & SS316
*SP-6600
*SP-6700
7
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-1019)
SAF350
-* Muffler Foam (not shown) -
Note: The only spare parts available for purchase are SK285 and 9007
-
®Viton is a registered trademark of DuPont Dow Elastomers.
Model HP Voltage Phase Meter Wetted Components Immersion
Length Hose Length Nozzle
Material
9400 1 110V 1 No Polypropylene, Carbon, Hastelloy C, PVC, Viton®, PTFE 39" (1000 mm) 6 ft. (1,83 meters) Polypropylene
9401 1 220V 1 No Polypropylene, Carbon, Hastelloy C, PVC, Viton®, PTFE 39" (1000 mm) 6 ft. (1,83 meters) Polypropylene
9402 1 110V 1 No Polypropylene, Carbon, Hastelloy C, PVC, Viton®, PTFE 47" (1200 mm) 6 ft. (1,83 meters) Polypropylene
9403 1 220V 1 No Polypropylene, Carbon, Hastelloy C, PVC, Viton®, PTFE 47" (1200 mm) 6 ft. (1,83 meters) Polypropylene
9714 1 110V 1 No SS316L, PTFE, Carbon, PVC, Viton 39" (1000 mm) 6 ft. (1,83 meters) SS316
9715 1 220V 1 No SS316L, PTFE, Carbon, PVC, Viton 39" (1000 mm) 6 ft. (1,83 meters) SS316
9716 1 110V 1 No SS316L, PTFE, Carbon, PVC, Viton 47" (1200 mm) 6 ft. (1,83 meters) SS316
9717 1 220V 1 No SS316L, PTFE, Carbon, PVC, Viton 47" (1200 mm) 6 ft. (1,83 meters) SS316
9420 1 110V 1 No PVDF, Carbon, Hastelloy C, XLPE, Viton®, PTFE 39" (1000 mm) 6 ft. (1,83 meters) PVDF
9421 1 220V 1 No PVDF, Carbon, Hastelloy C, XLPE, Viton®, PTFE 39" (1000 mm) 6 ft. (1,83 meters) PVDF
9422 1 110V 1 No PVDF, Carbon, Hastelloy C, XLPE, Viton®, PTFE 47" (1200 mm) 6 ft. (1,83 meters) PVDF
9423 1 220V 1 No PVDF, Carbon, Hastelloy C, XLPE, Viton®, PTFE 47" (1200 mm) 6 ft. (1,83 meters) PVDF
9430 1 110V 1 No CPVC, Polypropylene, Carbon, Hastelloy C, PVC,
Viton®, PVDF, PTFE 39" (1000 mm) 6 ft. (1,83 meters) Polypropylene
9431 1 220V 1 No CPVC, Polypropylene, Carbon, Hastelloy C, PVC,
Viton®, PVDF, PTFE 39" (1000 mm) 6 ft. (1,83 meters) Polypropylene
9432 1 110V 1 No CPVC, Polypropylene, Carbon, Hastelloy C, PVC,
Viton®, PVDF, PTFE 47" (1200 mm) 6 ft. (1,83 meters) Polypropylene
9433 1 220V 1 No CPVC, Polypropylene, Carbon, Hastelloy C, PVC,
Viton®, PVDF, PTFE 47" (1200 mm) 6 ft. (1,83 meters) Polypropylene
9500 1 110V 1 YesPolypropylene, Carbon, Hastelloy C, PVC, Viton®,
Ceramic, PVDF, Halar, PTFE 39" (1000 mm) 6 ft. (1,83 meters) Polypropylene
9501 1 220V 1 YesPolypropylene, Carbon, Hastelloy C, PVC, Viton®,
Ceramic, PVDF, Halar, PTFE 39" (1000 mm) 6 ft. (1,83 meters) Polypropylene
9502 1 110V 1 YesPolypropylene, Carbon, Hastelloy C, PVC, Viton®,
Ceramic, PVDF, Halar, PTFE 47" (1200 mm) 6 ft. (1,83 meters) Polypropylene
9503 1 220V 1 YesPolypropylene, Carbon, Hastelloy C, PVC, Viton®,
Ceramic, PVDF, Halar, PTFE 47" (1200 mm) 6 ft. (1,83 meters) Polypropylene
9510 1 110V 1 YesPVDF, Carbon, Hastelloy C, XLPE, Viton®, Ceramic,
Halar, PTFE 39" (1000 mm) 6 ft. (1,83 meters) PVDF
9511 1 220V 1 Yes PVDF, Carbon, Hastelloy C, XLPE, Viton®, Ceramic,
Halar, , PTFE 39" (1000 mm) 6 ft. (1,83 meters) PVDF
9512 1 110V 1 Yes 47" (1200 mm) 6 ft. (1,83 meters) PVDF
9513 1 220V 1 YesPVDF, Carbon, Hastelloy C, XLPE, Viton®, Ceramic,
Halar, PTFE 47" (1200 mm) 6 ft. (1,83 meters) PVDF
9760 1 110V 1 No Aluminum, Carbon, PTFE, SS316, Buna, PVC 39" (1000 mm) 6 ft. (1,83 meters) Aluminum
9761 1 220V 1 No 39" (1000 mm) 6 ft. (1,83 meters) Aluminum
9762 1 110V 1 No 47" (1200 mm) 6 ft. (1,83 meters) Aluminum
9763 1 220V 1 No 47" (1200 mm) 6 ft. (1,83 meters) Aluminum
99201 110V 1 No 39" (1000 mm) 6 ft. (1,83 meters) SS316
99211 220V 1 No 39" (1000 mm) 6 ft. (1,83 meters) SS316
99221 110V 1 No 47" (1200 mm) 6 ft. (1,83 meters) SS316
99231 220V 1 No 47" (1200 mm) 6 ft. (1,83 meters) SS316
Air Motor Pump Packages
Model HP Meter Immersion Length Hose Length Nozzle Material
9904 0.5
Air Consumption
No
Wetted Components
SS316L, PTFE, Carbon, Viton, UHMWPE 39" (1000 mm) 6 ft. (1,83 meters) SS316
9905 0.75 28 CFM (13.2 L/sec) @ 90 psi (6,2 bar) No 39" (1000 mm) 6 ft. (1,83 meters) SS316
9906 0.5 No 47" (1200 mm)6 ft. (1,83 meters) SS316
9907 0.7528 CFM (13.2 L/sec @ 90 psi (6,2 bar) No 47" (1200 mm)6 ft. (1,83 meters) SS316
9764 0.7528 CFM (13.2 L/sec @ 90 psi (6,2 bar) No 39" (1000 mm)6 ft. (1,83 meters) Aluminum
9765 0.7528 CFM (13.2 L/sec @ 90 psi (6,2 bar) No 47" (1200 mm)6 ft. (1,83 meters) Aluminum
Pump Package Specications
Electric Motor Pump Packages
27 CFM (13 L/sec) @ 80 psi (5,51 bar)
27 CFM (13 L/sec) @ 80 psi (5,51 bar)
8
SS316L, PTFE, Carbon, Viton, UHMWPE
SS316L, PTFE, Carbon, Viton, UHMWPE
SS316L, PTFE, Carbon, Viton, UHMWPE
Aluminum, Carbon, PTFE, SS316, Buna, PVC
Aluminum, Carbon, PTFE, SS316, Buna, PVC
Aluminum, Carbon, PTFE, SS316, Buna, PVC
SS316L, PTFE, Carbon, Viton, UHMWPE
SS316L, PTFE, Carbon, Viton, UHMWPE
SS316L, PTFE, Carbon, Viton, UHMWPE
SS316L, PTFE, Carbon, Viton, UHMWPE
PVDF, Carbon, Hastelloy C, XLPE, Viton®, Ceramic,
Halar, PTFE
Aluminum, Carbon, PTFE, SS316,
Buna, PVC
Aluminum, Carbon, PTFE, SS316,
Buna, PVC
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-1019)
Assembly
1. Remove the pump and motor from packaging.
2. Inspect all contents for damage.
3. Couple the motor to the pump tube by using the Hand
Wheel. (See figure 1).
When using an SP-A1 or SP-A2 Series motor,
Standard Pump recommends the use of a
Filter Lubricator Regulator (FLR) in order to ensure a moisture
free supply of air to the motor.
SP-A1 and SP-A2 Series motors must be
lubricated daily to ensure proper functionality.
Operation
1. Once the pump is fully assembled and all connections are
securely fastened, insert the pump into the drum or tank.
2. Turn the motor switch to the “ON” position or open air inlet
valve.
3. If your package contains a flow meter (Package numbers
9500-9503 or 9510-9513) please reference the factory
operating instructions which are located in your carton.
4. After use, clean the pump and store vertically.
Maintenance
DISASSEMBLY / CLEANING PROCEDURES
1. In order to clean a majority of the residue from the pump
tube, immerse the pump into a 55 Gallon Drum of water.
Allow the pump to circulate the water for 3 minutes.
2. For a more thorough cleaning remove the motor from the
pump tube by loosening the hand wheel (see Figure 2).
3. Remove the pump foot. (see Figure 3)
4. While holding the drive shaft with pliers (factory suggests
using grip-locks to avoid scarring shaft) remove the impeller
by turning counter clockwise (see Figure 4).
Figure 2
NOTE: Use grip lock pliers to hold shaft while removing
impeller.
Figure 4
Pump Foot
Figure 3
NOTE: Remove pump foot by turning clockwise.
Figure 1
9
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-1019)
5. Remove the Pump Housing (see Figure 5).
6. For plastic and aluminum models, remove outer tube
and inner tube from discharge housing by turning
clockwise (see Figure 6).
7. For stainless steel models (i.e. 7600-7700, 9714-9717 &
9904-9913), remove connection flange from inner/outer
tube assembly by turning clockwise
(see Figure 7).
8. Remove pump coupling (P/N: 1004) from drive shaft by
turning counterclockwise (see Figure 8). NOTE:Use grip-lock
pliers to hold shaft while removing coupling.
9. Pull drive shaft straightdown removing it from the
discharge housing or connection flange while inserting a
screwdriver through bearing unit(P/N: 1038) (see Figure 9).
NOTE: Ensure screwdriveris maintained inside bearing unit
so spacer and seal are stationary and aligned properly for
reassembly.
When replacing the drive shaft in the
bearing unit (P/N1038) durin reassembly,
make sure the drive shaft is inserted through the spacer in
between the bearings inside the bearing unit. Failure to do so
could cause the bearing unit to prematurely fail.
Figure 6
Inner Tube
Inner Tube
Outer Tube
Figure 7
Figure 5
NOTE: Remove pump housing by turning clockwise.
Figure 8 Figure 9
10
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-1019)
Ref.
Number Description P/N for
SP-PP
P/N for
SP-PHT
P/N for
SP-CPVC
P/N for
SP-PVDF Qty
1Hand Wheel, Polypropylene 1842 1842 1842 1842 1
2 Pump Coupling, Nylon 1004* 1004* 1004* 1004* 1
3 Snap Ring, Steel 1508 1508 1508 1508 1
4Bearing Unit Assembled – 2 each
Viton shielded bearings, spacer, snap ring, bearing can 1038* 1038* 1038* 1038* 1
5
Viton®1000 - - -
1
PTFE - 4000 4000 4000
6 Drive Shaft, Hastelloy
27" (700 mm) 1543 1543 1543 1543
1
39" (1000 mm) 1544 1544 1544 1544
47" (1200 mm) 1545 1545 1545 1545
50" (1270 mm) 1549 1549 1549 1549
60" (1500 mm) 1546 1546 1546 1546
72" (1800 mm) 1547 1547 1547 1547
7 Guide Sleeve, PTFE
27"(700 mm) 1516 1516 1516 1516
1
39" (1000 mm), 47" (1200 mm), 50" (1270 mm) 1514 1514 1514 1514
60" (1500 mm), 72" (1800 mm) 1661 1661 1661 1661
8 Discharge Housing 1028 6028 5028 4028 1
9 Wing Nut 1106 6106 5106 4106 1
10 Hose Barb
.75" (19 mm) 1051 6051 5051 4051
1
1" (25 mm) 1082 6082 5082 4082
11 Inner Tube
27" (700 mm) 1600 6600 5600 4600
1
39" (1000 mm) 1601 6601 5601 4601
47" (1200 mm) 1602 6602 5602 4602
50" (1270 mm) 1623 6623 5623 4623
60" (1500 mm) 1615 6615 5615 4615
72" (1800 mm) 1616 6616 5616 4618
12 Outer Tube
27" (700 mm) 1604 6604 5604 4604
1
39" (1000 mm) 1603 6603 5603 4603
47" (1200 mm) 1605 6605 5605 4605
50" (1270 mm) 1624 6624 5624 4622
60" (1500 mm) 1617 6617 5617 4617
72" (1800 mm) 1618 6618 5618 4619
13 Pump Housing (Includes Carbon Bushing) 1524* 6524* 5524* 4607*
High Volume Rotor 1608* 6608* 5608* 4608*
1
14
High Pressure Impeller 4608HH 4608HH 4608HH 4608HH
1
15
High Volume 1609* 6609* 5609* 4609*
High Pressure 1609HH 6609HH
1
5609HH 4609HH
16O-Ring, Viton®- 6695 - - 1
SP-PP, SP-PHT, SP-CPVC, SP-PVDF Series Spare Parts List
5
2
4
12
7
10
15
1
3
8
9
11
16
14
SP-PP, SP-PHT,SP-CPVC, SP-PVDF pumps should not be used to pump flammables.
®Viton is a registered trademark of DuPont Dow Elastomers.
6
13
9050 9053 9052 9051 1
n/a Repair Kit (*Includes Items 2, 4,13, 14 & 16)
Pump Foot
Rotor/Impeller
V-Seal
11
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-1019)
Ref.
Number Description P/N Qty
1 Handwheel, Polypropylene 1842 1
2 Snap Ring, Steel 1508 1
3 Pump Coupling, Nylon *1004 1
4Bearing, Viton Shielded *1038-2 2
5 Bearing Spacer, SS316L *8838-4 1
6 V Seal, PTFE 4000 1
7 Connection Flange, AL 6061 6650 1
8 Drive Shaft, SS316L 1
27" (700mm) 6661
39" (1000mm) 6662
47" (1200mm) 6663
60" (1500mm) 6664
72" (1800mm) 6665
9 Guide Sleeve, PTFE 1
27", 39", 47" (700mm, 1000mm, 1200mm) 7659
60", 72" (1500mm), 1800mm) 7660
10 Discharge Housing, AL 6061 6651 1
11 Seal, PTFE *2195 1
12 Knurled Nut, AL 6061 6656 1
13 Hose Barb, AL 6061 1
Hose Barb, 1", (19mm) 6657
Hose Barb, 3/4" (25mm) 6658
14 Inner Tube, AL 6061 1
27" (700mm) 6670
39" (1000mm) 6671
47" (1200mm) 6672
60" (1500mm) 6673
72" (1800mm) 6674
15 Outer Tube, AL 6061 1
27" (700mm) 6680
39" (1000mm) 6681
47" (1200mm) 6682
60" (1500mm) 6683
72" (1800mm) 6684
16 O-Ring, Viton 7655 2
17 Pump Housing, AL 6061 6685 1
18 Bushing, Carbon Graphite *7606 1
19 Rotor/Impeller, PTFE 1
High Volume Rotor (6600 Series) *7706
High Pressure Impeller (6700 Series) 4608HH
20 Pump Foot, AL 6061 1
High Volume (6600 Series) 6686
High Pressure (6700 Series) 6786
n/a Repair Kit (*Includes Items 3, 4, 5, 11, 18, 19)7054 1
SP-6600 & 6700 Spare Parts List
1
2
6
3
4
7
9
8
11
10
12 13
14
15
16
17
20
19
18
When pumping flammable/combustible liquids, this pump must be used in conjunction with an explosion proof motor.
5
12
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-1019)
Ref.
Number Description P/N for
SP-SS Qty
1Hand Wheel, PP 1842 1
2 Snap Ring, Steel 1508 1
3 Pump Coupling, Nylon *1004 1
4 Bearing, Viton Shielded *1038-2 2
5 Bearing Spacer, SS316L *8838-4 1
6 Secondary Seal, PTFE 4000 1
7 Connection Flange, SS316L8602 1
8 Guide Sleeve
27"/39"/47" (1000/1200 mm) 7659 1
60"/72" (1500/1800 mm) 7660 1
9 Drive Shaft, SS316L1
27" (700 mm) 8605
39" (1000 mm) 8606
47" (1200 mm) 8607
60" (1500 mm) 8608
72" (1800 mm) 8609
10 O-Ring, PTFE *2195 1
11 Knurled Nut, SS316L7656 1
12 Hose Barb, SS316L1
1" Hose Barb 7657
3/4" Hose Barb 7658
13 Inner/Outer Tube Assembly, SS316L1
27" (700 mm) 7650
39" (1000 mm) 7651
47" (1200 mm) 7652
60" (1500 mm) 7653
72" (1800 mm) 7654
14 O-Ring, Viton 7655 2
15 Pump Housing, SS316L7824 1
16 Bushing, Carbon Graphite *7606 1
17 Rotor/Impeller, PTFE
*7706
1
High Volume Rotor (7600 Series)
4608HH
High Pressure Impeller (7700 Series)
18 Pump Foot, SS316L1
SP-7600 & 7700 Spare Parts List
5
3
9
4
7
12
17
15
1
2
11
8
10
14
16
6
18
13
When pumping flammable/combustible liquids, this pump must be used in conjunction with an explosion proof motor.
High Volume (7600 Series)
High Pressure (7700 Series)
8826
Repair Kit (*Includes Items 3, 4, 5, 10, 16, 17)
8926
1
n/a Ground Wire Set, includes (1) 10 ft. lengths,
(2) 6 ft. length, and (1) 1 ft. length. 9003 1
n/a 7054
13
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-1019)
Hazardous Duty
Operation
When pumping
ammable or
combustible products or operating in a
hazardous duty environment an
SP-6600/6700 or SP-7600/7700 Series
pump must be used in conjunction with
an explosion proof motor. Please contact
thefactory or an authorized distributor
with any questions regarding this matter.
SP-420 EX, SP-440EX & SP-A1
When operating in Hazardous Duty
applications, the SP-420EX, SP-440EX or
SP-A1 must be used in conjunction with an
SP-7600/7700 or SP-6600/6700 Series pump
and properly bonded and grounded. Refer to
the Motor specification chart for motor
information.
Special Conditions for
Safety Use
The tube shall regularbe inspected for
damage and corrosionIf there isany
damage or corrosio the equipment and the
tube shall be taken out of service.
The grounding clamp and wire on the pump
shall be connected to the liquid container
before and after pump start.
The pumps must not be exposed to pumping
hard solid particles which can create sparks.
DrumPumpInstallation
SP-410EX & SP-430EX
Install the Pump and Static Protection Kit
as described in Figure 6 on page 12.
Connect Ground Wire assembly to earth
ground using supplied clamp.
Connect Ground Wire between drum and
earth ground.
Connect Ground Wire between receiving
container and earth ground (or use bonding
wire to connect to drum).
Checkelectrical
continuity of all
componentsbefore pumping. All should
be one (1) ohm or less.
Operationand Safety
Guidelines
Use only metallic pump tubes with
explosion proof motors to transfer
ammable or combustible liquids.
Area for use must comply with NFPA 30
guidelines for safe storage and use of
ammable and combustible liquids.
All containers and other equipment must be
metal and grounded.
Follow NGPA 77 guidelines forcontrol of
static electricity.
Avoid splashing. Splash lling can
create static electricityand is extremely
hazardous.
Fluid velocity must be 3 feet/second (0.91
meters/second) maximum 7 GPM in 1"
hose (26.5 LPM in 25 mm hose).
Use Of Air Motors In
Hazardous Atmospheres
SP-A1 Series & SP-A2 Series
At the present time, there are no known
standards governing the operation of air
motors in hazardous atmospheres.However,
there are several points regarding the safety
of airmotors.
First of all, an air motor is not a source of
electric sparks. However, it ispossible that
an article which is not part of the air motor
(e.g., wrenches, hammers, etc.) could create
a sparkby sharply impacting a cast iron or
aluminum case or the steel shaft of the air
motor. (Note that electric motor enclosures
forboth class I and II hazardous locations
canbe made of “...iron,steel,copper, bronze,
or aluminum..." (UL 674, Electric Motors and
Generators – Hazardous Locations, June 23,
1989; paragraph 4.2, page 6).Second, an air
motor housing is not designed to containan
internal explosion as is an explosion-proof
electric motor. The only possible internal
source of ignition in an air motor is a contact
betweenthe station housing components
and the rotating elements that might create
aspark. The likelihood of this occurring is
reduced by the fact that the contact must
be made at precisely the same time as a
ammable or explosive gas is introduced
into the air motor in a sufcient quantity to
achieve a ammable or explosive mixture
while overcoming the positive pressure of
the driving gas. In other words,although
highly improbable, an internal explosion inan
air motor is possible. Finally, an air motor is
designed to be operated by compressed air,
the expansionof whichin normal operation
creates a cooling effect. As a result, the
temperature of the air motor will not exceed
the height of the temperatures of the
surrounding atmosphere or the airdelivered
to the inlet.
We do not guarantee the safety of every
application, but to ensure the safe operation
of an air motor in your application, always
followthe product direction and consult
with a qualied engineer. (Source:Gast
Manufacturing, Air Motors Handbook,page
2) Note:This statement is only applicable in
North America.
When using anSP-A1
or SP-A2 Series
motor, Standard Pump recommends the
use of a Filter Lubricator Regulator (FLR)
in order to ensure a moisture free supply
of air to the motor.
SP-A1 and SP-A2
Series motors must
be lubricated daily to ensure proper
functionality
Only for conductive liquids (gases groups IIA
and IIB).
The ashpoint for the ammable media
shall be 50°C higherthanthe maximum
temperature T4 (135°C).
The SP-6600/6700 version may not be used
in an area where rusty particles or rusty iron
is present.
The pump is only for hand held operation and
maynot be run dry.
The SP-6600/6700 version
may only be used with the PTFE
impeller parts no. 7706 and 4608HH.
14
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-1019)
Grounding Procedures
Transferring of
flammables or use in
hazardous duty. Bonding is an electrical
connection between a primary metal vessel
and a metal receiving vessel. See schematic.
Grounding is an electrical connection
between a metal vessel, pump, motor and a
constant ground; i.e. a metal rod driven into
the earth.
Bonding and grounding are required when
pumping flammable materials or in hazardous
duty environments. Failure to bond and
ground properly can cause a discharge of
static electricity resulting in fire, injury or
death. Follow NFPA 77 and 30 procedures
at all times. If in doubt, do not start pump!
Be sure bonding and grounding wires are
secure before starting operation. (Ground
and bond wires must have less than one ohm
resistance for safe usage. Check continuity
before starting). Always check with a safety
engineer when any question arises and
periodically check safety procedures with a
safety engineer.
Bond Wire
(Not Included)
Rod
Earth Ground
Ground Wire
(Not Included)
Optionals:
Solvent resistant safety
hose with ground wire
Metal Drum
No Splashing
Earth Ground
e ground
Exhaust Line
Air Line
Bond Wire
Rod
Ground Wire
Solvent resistant safety
hose with wir
Metal Drum
Air MotorElectric Motor
Figure 6 - Static Protection Kit
15
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-1019)
North America Declaration of Conformity
We here with declare that the construction type
Designation: SP-280P
SP-280P-V
SP-ENC
SP-ENC-V
Electric Motors for drum pumps Machine type:
Item No:
Official responsible for documentation:
1 FEB 2016
Standard Pump, Inc.
Duluth, GA USA
Christopher Murphy
Director of Operations
SP-280P
SP-280P-V
SP-ENC
In the form as delivered by us complies with following applicable
regulations:
Conforms to UL STD 1004-1
Certified to CSA STD C22.2 No. 100
ETL Control number 5003012
16
SP-ENC-V
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-1019)
EC Declaration of Conformity
We herewith declare that the construction type
Designation: SP-280P-2
SP-280P-2-V
SP-ENC-2
SP-ENC-2-V
SP-280P-2-NL
SP-280P-2-V-NL
SP-ENC-2-NL
SP-ENC-2-V-NL
Electric Motors for drum pumps
Machine type:
Item No:
In the form as delivered by us complies with following applicable regulations:
EC official responsible for documentation:
24 AUG 2015
Date Standard Pump, Inc.
Duluth, GA USA
Christopher Murphy
Director of Operations
SP-280P-2
SP-280P-2-V
SP-ENC-2
SP-ENC-2-V
SP-280P-2-NL
SP-280P-2-V-NL
SP-ENC-2-NL
SP-ENC-2-V-NL
17
Machine Safety 2006/42/EC
Low Voltage Equipment 2014/35/EU
Electromagnetic Compatibility 2014/30/EU
RoHS Directive 2011/65/EU
Applied Harmonized Standards:
EN ISO 12100-1, -2 EN 60204-1
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-1019)
EU-Conformity Declaration
ATEX 2014/34/EU
We herewith declare that the products:
Model name:
Model design:
Technical data:
SP-6600/6700, SP-7600/7700, SP-8600/8700 and SP-8850/8950
All versions
Equipment group II, Category 2G and 3G
Marking: EX II 2G c IIB T4
Liquid temperature: Max. 40°C
Ambient temperature: +5°C to +40°C
Confirms with the relevant EC Directive: Directive 2014/34/EU for equipment and protective systems intended for
use in potentially explosive atmospheres (ATEX).
Applied harmonized standards: EN 13463-1:2009
EN 13463-5:2011
In accordance with appendix VIII of 2014/34/EU the documents are stored by the notified body no. 0396:
Danish Technological Institute
Kongsvang Allé 29
DK-8000 Århus C
File no / Certificate no.: DTI 13.0022X – ver.03
The protection of the pump against abnormal working situations has to be insured by user according to the manual.
Hillerød, January 15th. 2018
Standard Pump Europe A/S
Hans-Peder Jensen
Technical Director
Standard Pump Europe A/S
Rønnekrogen 2
DK-3400 Hillerød
Denmark
Phone: + 45 70 23 21 00
Fax: + 45 70 23 56 55
info@standard-europe.eu
18
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-1019)
WARRANTY
Three year limited warranty
Standard Pump, Inc. warrants, subject to the conditions below, through either Standard Pump, Inc., it’s subsidiaries,
or its authorized distributors, to repair or replace free of charge, including labor, any part of this equipment which fails
within three years of delivery of the product to the end user. Such failure must have occurred because of defect in ma-
terial or workmanship and not as a result of operation of the equipment other than in accordance with the instructions
given in this material. Specic exceptions include:
• Consumable items such as motor brushes, bearings, couplings and impellers. (Motor brushes typically have a
life span of approximately 250 hours. This will vary with the manner in which the motor is used)
Conditions of exceptions include:
• Equipment must be returned by prepaid carriage to Standard Pump, Inc.,
its subsidiary or authorized distributor.
• All repairs, modications must have been made by or with express written permission by Standard Pump, Inc.,
it’s subsidiary or authorized distributor.
• Equipment which have been abused, misused, or subject to malicious or accidental damage or electrical
surge are excluded.
Warranties purporting to be on behalf of Standard Pump, Inc. made by any person, including representatives of Stan-
dard Pump, Inc, its subsidiaries, or its distributors, which do not fall within the terms of this warranty shall not be
binding upon Standard Pump, Inc. unless expressly approved in writing by a Director or Manager of Standard Pump,
Inc. Information for returning pumps Equipment which has been contaminated with, or exposed to, bodily uids, toxic
chemicals or any other substance hazardous to health must be decontaminated before it is returned to Standard Pump,
Inc, or its distributor. A returned goods authorization number (RGA #) issued by Standard Pump, Inc., its subsidiary or
authorized distributor, must be included with the returned equipment. The RGA # is required if the equipment has been
used. If the equipment has been used, the uids that have been in contact with the pump and the cleaning procedure
must be specied along with a statement that the equipment has been decontaminated.
STANDARD PUMP
1610 Satellite Blvd. Suite D., Duluth, Georgia 30097 USA
TOLL FREE 866–558–8611 •Phone 770–307–1003 • Fax 770–307–1009
[email protected]
www.standardpump.com
STANDARD PUMP EUROPE A/S
Ronnekrogen 2, DK-3400 Hillerod, Denmark
Phone +45 70 23 21 00 • Fax +45 70 23 56 55
[email protected]
19
Standard Pump Operating Instructions and Parts Manual (OIPM-IND-1019)
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