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Standard Pump SP3A20NPT Parts list manual

SP3A20NPT
Standard Pump
®
STANDARD PUMP, INC
1610 Satellite Blvd, Duluth, GA 30097 • Phone: (770) 307-1003 • www.standardpump.com
2" 3-A Certied
with Metallic Center Section
3-A Sanitary Pump
• Stainless Steel
Service & Operating Manual
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: CERTIFICATES
Original Instructions
sp3a20nptsm-rev0516
www.standardpump.com
IMPORTANT
Read the safety warnings and instructions in this manual
before pump installation and start-up. Failure to comply with
the recommendations stated in this manual could damage the
pump and void factory warranty.
When used for toxic or aggressive uids, the pump should
always be ushed clean prior to disassembly.
Airborne particles and loud noise hazards. Wear eye and ear
protection.
Before maintenance or repair, shut off the compressed air line,
bleed the pressure, and disconnect the air line from the pump.
Be certain that approved eye protection and protective clothing
are worn at all times. Failure to follow these recommendations
may result in serious injury or death.
When the pump is used for materials that tend to settle out
or solidify, the pump should be ushed after each use to
prevent damage. In freezing temperatures the pump should be
completely drained between uses.
Before pump operation, inspect all fasteners for loosening
caused by gasket creep. Retighten loose fasteners to prevent
leakage. Follow recommended torques stated in this manual.
CAUTION
WARNING
Nonmetallic pumps and plastic components are not UV
stabilized. Ultraviolet radiation can damage these parts and
negatively affect material properties. Do not expose to UV light
for extended periods of time.
In the event of diaphragm rupture, pumped material may enter
the air end of the pump, and be discharged into the atmosphere.
If pumping a product that is hazardous or toxic, the air exhaust
must be piped to an appropriate area for safe containment.
This pump is pressurized internally with air pressure during
operation. Make certain that all fasteners are in good condition
and are reinstalled properly during reassembly.
Take action to prevent static sparking. Fire or explosion can
result, especially when handling ammable liquids. The pump,
piping, valves, containers and other miscellaneous equipment
must be properly grounded.
Safety Information
WARNING
Pump not designed, tested or certied to be powered by
compressed natural gas. Powering the pump with natural
gas will void the warranty.
Use safe practices when lifting
kg
UNIVERSAL ALL AODD
sp3a20nptsm-rev0516 www.standardpump.com
Table of Contents
SECTION 1: PUMP SPECIFICATIONS................1
• Performance
• Materials
• Dimensional Drawings
SECTION 2: INSTALLATION & OPERATION......3
• Principle of Pump Operation
• Typical Installation Guide
• Troubleshooting
SECTION 3: EXPLODED VIEW...........................7
• Composite Drawings
• Parts List
• Materials Code
SECTION 4: CERTIFICATES ..............................9
• EC Declaration of Conformity - Machinery
• 3-ACerticate
Universal*
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: CERTIFICATES
sp3a20nptsm-rev0516
1• Model SP3A20NPT
www.standardpump.com
Performance
SP3A20NPT - 2” 3-A Sanitary Pump – Metallic Center
Flow Rate
Adjustable to ....... 0-147 gpm (556 lpm)
Port Size
Suction .................2" TRI-CLAMP
Discharge............... 2" TRI-CLAMP
Air Inlet ......................1/2" NPT
Air Exhaust ................... 1" NPT
Suction Lift
Dry .........................9' (2.7 m)
Wet........................27' (8.2 m)
Max Solid Size (Diameter)
.......................5/8" (15.8 mm)
Max Noise Level .............98 dB(A)
Shipping Weights
Stainless...............125 lbs (56.7 kg)
Discharge Head in PSI
0
140
120
100
80
60
40
20
0
Capacity in Liters Per Minute
Capacity in U.S. Gallons Per Minute
Capacity Per Stroke, 0.35 Gal. (1.32 L)
AIR CONSUMPTION IN SCFM
AIR PRESSURE IN PSI
SCFM M3/HR
10 17
20 34
40 68
60 102
80 136
100 170
120 204
140 240
0 20
80 160 240 320 400 480 560 640
10 20 40 60 80
100
120
140
40 60 80 100 120 140 160
Meters Feet
00
40
80
120
160
200
240
280
10
20
30
40
50
60
80
90
70
NOTE: Performance based on the following: elastomeric tted pump, ooded suction, water at
ambient conditions. The use of other materials and varying hydraulic conditions may result in
deviations in excess of 5%.
Materials
Material Prole: Operating
Temperatures:
Max. Min.
Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious.
Very few chemicals are known to chemically react with PTFE;
moltenalkalimetals,turbulentliquidorgaseousuorineand
afewuoro-chemicalssuchaschlorinetriuorideoroxygen
diuoridewhichreadilyliberatefreeuorineatelevated
temperatures.
220°F
104°C
-35°F
-37°C
Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
Maximum life should not be expected at the extreme limits of the temperature ranges.
Metals:
Stainless Steel: EqualtoorexceedingASTMspecicationA743CF-8Mforcorrosion
resistant iron chromium, iron chromium nickel and nickel based alloy castings for
general applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.
CAUTION! Operating temperature limitations are as follows:
1: PUMP SPECS
sp3a20nptsm-rev0516
Model SP3A20NPT • 2
www.standardpump.com
SP3A20NPT
Dimensions in inches (mm dimensions in brackets)
The dimensions on this drawing are for reference only. A certied drawing can be requested if physical dimensions are needed.
Dimensional Drawings
Model Specic
6.97
176.96
16.80
426.72
26.38
670.03
32.63
828.88
18.57
471.67
2.52 O.D. TRI-
CLAMP DISCHARGE
FLANGE
2.52 O.D. TRI-
CLAMP SUCTION
FLANGE
1/2" NPT
AIR INLET
1" NPT
AIR EXHAUST
34.70
881.45
3.50
88.90
17.10
434.41
.50
12.70
.63
15.88
14.00
355.60
15.41
391.36
10.00
254.00
18.57
471.76
3.00
76.20
6.97
176.96
16.80
426.72
26.38
670.03
32.63
828.88
18.57
471.67
2.52 O.D. TRI-
CLAMP DISCHARGE
FLANGE
2.52 O.D. TRI-
CLAMP SUCTION
FLANGE
1/2" NPT
AIR INLET
1" NPT
AIR EXHAUST
34.70
881.45
3.50
88.90
17.10
434.41
.50
12.70
.63
15.88
14.00
355.60
15.41
391.36
10.00
254.00
18.57
471.76
3.00
76.20
1: PUMP SPECS
sp3a20nptsm-rev0516
3• Model SP3A20NPT
www.standardpump.com
Air-Operated Double Diaphragm (AODD) pumps are powered
by compressed air or nitrogen.
The main directional (air) control valve ①distributes
compressedairtoanairchamber,exertinguniformpressure
over the inner surface of the diaphragm
②. At the same time,
theexhaustingair③ from behind the opposite diaphragm
isdirectedthroughtheairvalveassembly(s)toanexhaust
port ④.
As inner chamber pressure (P1)exceedsliquidchamber
pressure (P2), the rod ⑤connected diaphragms shift
together creating discharge on one side and suction on the
opposite side. The discharged and primed liquid’s directions
arecontrolledbythecheckvalves(ballorap)⑥orientation.
The pump primes as a result of the suction stroke. The
suction stroke lowers the chamber pressure (P3) increasing
the chamber volume. This results in a pressure differential
necessary for atmospheric pressure (P4)topushtheuid
through the suction piping and across the suction side check
valveandintotheouteruidchamber⑦.
Suction (side) stroking also initiates the reciprocating
(shifting, stroking or cycling) action of the pump. The suction
diaphragm’s movement is mechanically pulled through its
stroke. The diaphragm’s inner plate makes contact with an
actuator plunger aligned to shift the pilot signaling valve.
Once actuated, the pilot valve sends a pressure signal to the
opposite end of the main directional air valve, redirecting the
compressed air to the opposite inner chamber.
Principle of Pump Operation
SAFE AIR
EXHAUST
DISPOSAL
AREA
PUMP INSTALLATION AREA
1" DIAMETER AIR
EXHAUST PIPING
1" DIAMETER AIR
EXHAUST PIPING
1" DIAMETER AIR
EXHAUST PIPING
MUFFLER
LIQUID
LEVEL
SUCTION
LINE
LIQUID
LEVEL
SUCTION
LINE
MUFFLER
MUFFLER
SUBMERGED ILLUSTRATION
Pump can be submerged if the pump materials of construction
arecompatiblewiththeliquidbeingpumped.Theairexhaust
must be piped above the liquid level. When the pumped product
sourceisatahigherlevelthanthepump(oodedsuction
condition),pipetheexhausthigherthantheproductsourceto
prevent siphoning spills.
MODEL SPECIFIC
Air Line
Discharged
Fluid
Discharge
Stroke Suction
Stroke
Primed
Fluid
2: INSTAL & OP
sp3a20nptsm-rev0516
Model SP3A20NPT • 4
www.standardpump.com
Installation And Start-Up
Locatethepumpasclosetotheproductbeingpumpedaspossible.Keepthesuctionlinelengthandnumberofttingstoaminimum.Donotreducethesuctionline
diameter.
Air Supply
Connectthepumpairinlettoanairsupplywithsufcientcapacityandpressuretoachievedesiredperformance.Apressureregulatingvalveshouldbeinstalledto
insureairsupplypressuredoesnotexceedrecommendedlimits.
Air Valve Lubrication
The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator
set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air
consumption.
Air Line Moisture
Waterinthecompressedairsupplymaycauseicingorfreezingoftheexhaustair,causingthepumptocycleerraticallyorstopoperating.Waterintheairsupplycan
be reduced by using a point-of-use air dryer.
Air Inlet And Priming
Tostartthepump,slightlyopentheairshut-offvalve.Afterthepumpprimes,theairvalvecanbeopenedtoincreaseairowasdesired.Ifopeningthevalve
increasescyclingrate,butdoesnotincreasetherateofow,cavitationhasoccurred.Thevalveshouldbeclosedslightlytoobtainthemostefcientairowtopump
owratio.
Surge Suppressor
Shut-Off Valve
Pressure Gauge
Drain Port
Shut-Off
Valve
Check
Valve
Air Inlet
Discharge
Unregulated Air
Supply to Surge
Suppressor
Pipe Connection
(Style Optional)
Flexible Connector
Flexible Connector
Vacuum
Gauge
Suction
Shut-Off Valve
Drain Port Pipe Connection
(Style Optional)
Flexible
Connector
Air Dryer
Filter Regulator
P/N: 020.V107.000
Note: Pipe weight should not be supported
by pump connections.
Muffler
(Optional Piped Exhaust)
Recommended Installation Guide
Available Accessories:
1. Surge Suppressor
2. Filter/Regulator
3. Air Dryer
1
2
3
Note: Surge Suppressor and
Piping must be supported after
theexibleconnection.
CAUTION
The air exhaust should
be piped to an area
for safe disposition
of the product being
pumped, in the event of
a diaphragm failure.
Principle of Pump Operation
SUBMERGED ILLUSTRATION
UNIVERSAL ALL AODD
2: INSTAL & OP
sp3a20nptsm-rev0516
5• Model SP3A20NPT
www.standardpump.com
Troubleshooting Guide
Symptom: Potential Cause(s): Recommendation(s):
Pump Cycles Once Deadhead(systempressuremeetsorexceedsair
supply pressure).
Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroow.
(Does not apply to high pressure 2:1 units).
Air valve or intermediate gaskets installed incorrectly. Install gaskets with holes properly aligned.
Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.
Pump Will Not Operate
/ Cycle
Pump is over lubricated. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Lack of air (line size, PSI, CFM). Check the air line size and length, compressor capacity (HP vs. cfm required).
Check air distribution system. Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.
Discharge line is blocked or clogged manifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.
Deadhead(systempressuremeetsorexceedsair
supply pressure).
Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroow.
(Does not apply to high pressure 2:1 units).
Blockedairexhaustmufer. Removemuferscreen,cleanorde-ice,andre-install.
Pumpeduidinairexhaustmufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump chamber is blocked. Disassembleandinspectwettedchambers.Removeorushanyobstructions.
Pump Cycles and Will
Not Prime or No Flow
Cavitation on suction side. Check suction condition (move pump closer to product).
Check valve obstructed. Valve ball(s) not seating
properly or sticking.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
Valve ball(s) missing (pushed into chamber or
manifold).
Wornvalveballorvalveseat.Wornngersinvalveballcage(replacepart).CheckChemical
Resistance Guide for compatibility.
Valve ball(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Suction line is blocked. Removeorushobstruction.Checkandclearallsuctionscreensorstrainers.
Excessivesuctionlift. Forliftsexceeding20’ofliquid,llingthechamberswithliquidwillprimethepumpinmostcases.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Pumpeduidinairexhaustmufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump Cycles Running
Sluggish/Stalling,
Flow Unsatisfactory
Over lubrication. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Icing. Removemuferscreen,de-ice,andre-install.Installapointofuseairdrier.
Clogged manifolds. Cleanmanifoldstoallowproperairow
Deadhead(systempressuremeetsorexceedsair
supply pressure).
Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroow.
(Does not apply to high pressure 2:1 units).
Cavitation on suction side. Check suction (move pump closer to product).
Lack of air (line size, PSI, CFM). Check the air line size, length, compressor capacity.
Excessivesuctionlift. Forliftsexceeding20’ofliquid,llingthechamberswithliquidwillprimethepumpinmostcases.
Airsupplypressureorvolumeexceedssystemhd. Decreaseinletair(press.andvol.)tothepump.Pumpiscavitatingtheuidbyfastcycling.
Undersized suction line. Meetorexceedpumpconnections.
Restrictive or undersized air line. Install a larger air line and connection.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Suction line is blocked. Removeorushobstruction.Checkandclearallsuctionscreensorstrainers.
Pumpeduidinairexhaustmufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.
Product Leaking
Through Exhaust
Diaphragm failure, or diaphragm plates loose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Diaphragm stretched around center hole or bolt holes. Checkforexcessiveinletpressureorairpressure.ConsultChemicalResistanceChartforcompatibility
with products, cleaners, temperature limitations and lubrication.
Premature Diaphragm
Failure
Cavitation. Enlarge pipe diameter on suction side of pump.
Excessiveoodedsuctionpressure. Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
Misapplication (chemical/physical incompatibility). Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations
and lubrication.
Incorrect diaphragm plates or plates on backwards,
installed incorrectly or worn.
Check Operating Manual to check for correct part and installation. Ensure outer plates have not been
worn to a sharp edge.
Unbalanced Cycling Excessivesuctionlift. Forliftsexceeding20’ofliquid,llingthechamberswithliquidwillprimethepumpinmostcases.
Undersized suction line. Meetorexceedpumpconnections.
Pumpeduidinairexhaustmufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs.
For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388
UNIVERSAL ALL AODD, EXCEPT FLAP
2: INSTAL & OP
sp3a20nptsm-rev0516
Model SP3A20NPT • 6
www.standardpump.com
Troubleshooting Guide
Symptom: Potential Cause(s): Recommendation(s):
Pump Cycles Once Deadhead (system pressure meets or exceeds air
supply pressure).
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow.
(Does not apply to high pressure 2:1 units).
Air valve or intermediate gaskets installed incorrectly. Install gaskets with holes properly aligned.
Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.
Pump Will Not Operate
/ Cycle
Pump is over lubricated. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Lack of air (line size, PSI, CFM). Check the air line size and length, compressor capacity (HP vs. cfm required).
Check air distribution system. Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.
Discharge line is blocked or clogged manifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.
Deadhead (system pressure meets or exceeds air
supply pressure).
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow.
(Does not apply to high pressure 2:1 units).
Blocked air exhaust mufer. Remove mufer screen, clean or de-ice, and re-install.
Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump chamber is blocked. Disassemble and inspect wetted chambers. Remove or ush any obstructions.
Pump Cycles and Will
Not Prime or No Flow
Cavitation on suction side. Check suction condition (move pump closer to product).
Check valve obstructed. Valve ball(s) not seating
properly or sticking.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
Valve ball(s) missing (pushed into chamber or
manifold).
Worn valve ball or valve seat. Worn ngers in valve ball cage (replace part). Check Chemical
Resistance Guide for compatibility.
Valve ball(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Suction line is blocked. Remove or ush obstruction. Check and clear all suction screens or strainers.
Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump Cycles Running
Sluggish/Stalling,
Flow Unsatisfactory
Over lubrication. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Icing. Remove mufer screen, de-ice, and re-install. Install a point of use air drier.
Clogged manifolds. Clean manifolds to allow proper air ow
Deadhead (system pressure meets or exceeds air
supply pressure).
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow.
(Does not apply to high pressure 2:1 units).
Cavitation on suction side. Check suction (move pump closer to product).
Lack of air (line size, PSI, CFM). Check the air line size, length, compressor capacity.
Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.
Air supply pressure or volume exceeds system hd. Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the uid by fast cycling.
Undersized suction line. Meet or exceed pump connections.
Restrictive or undersized air line. Install a larger air line and connection.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Suction line is blocked. Remove or ush obstruction. Check and clear all suction screens or strainers.
Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.
Product Leaking
Through Exhaust
Diaphragm failure, or diaphragm plates loose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibility
with products, cleaners, temperature limitations and lubrication.
Premature Diaphragm
Failure
Cavitation. Enlarge pipe diameter on suction side of pump.
Excessive ooded suction pressure. Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
Misapplication (chemical/physical incompatibility). Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations
and lubrication.
Incorrect diaphragm plates or plates on backwards,
installed incorrectly or worn.
Check Operating Manual to check for correct part and installation. Ensure outer plates have not been
worn to a sharp edge.
Unbalanced Cycling Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.
Undersized suction line. Meet or exceed pump connections.
Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs.
Pump Inspection and Cleaning
The SP3A20NPT sanitary pump can be cleaned using several techniques. However, it is important
to follow guidelines set by the IAMFES, the USPHS, and the DIC and/or internal rules for inspection,
cleaning and sanitization.
If the pump is to be steam cleaned, disconnect the suction line from the pump. Connect the steam
line to the pump inlet. Maintain the ow of steam through the pump for at least ve minutes after the
temperature at the outlet has reached 200°F (94°C).
Hot water may also be used. Pump water that is maintained at minimum of 170°F (77°C) through the
pump for at least ve minutes. Please note that the maximum cleaning temperature of the pump is 220°
(104°C).
Chemical cleaning may also be used in sanitizing the pump. Be sure to consult your distributor or the
manufacturer to verify that the elastomer(s) used in the pump are compatible with the chemicals being
used in the cleaning process.
2: INSTAL & OP
sp3a20nptsm-rev0516
7• Model SP3A20NPT
www.standardpump.com
STAND ASSEMBLY
2
3
4
5
6
7
8
9
10
11
11
12
13
14 15
16
17
18
20
21
19
22
23
23
24
25
26
27
28
32
32
33
34
34
35
36
37
38
39
39
40
40
41
41
42
42
43
43
Torque to:
275 in-lbs
Torque to:
60 in-lbs
Composite Repair Parts Drawing
STAND ASSEMBLY
2
3
4
5
6
7
8
9
10
11
11
12
13
14 15
16
17
18
20
21
19
22
23
23
24
25
26
27
28
29
30
31
32
32
33
34
34
35
36
37
38
39
39
40
40
41
41
42
42
43
43
Torque to:
480 in-lbs
Torque to:
275 in-lbs
Torque to:
60 in-lbs
16
17
18
21
15
18
21
PILOT ASY DETAIL
35
22
8
7
6
4
3
8
5
2
38
36
37
1
19
20
11
10
12
13
23
14
24
32
31
25
34
43
33
30
42
39
41
40
1
34
25
43
33
30
42
9
35
45
46
46
LEAK DETECTOR
01
UPDATED TO NEW MANUAL FORMAT
MAV
6/5/12
REV REVISION
CHG
DATE
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE
WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
01
E4SJ5F5S0-3A
E4 3A
General Model Specic
3: EXP VIEW
sp3a20nptsm-rev0516
Model SP3A20NPT • 8
www.standardpump.com
Composite Repair Parts List
Air Valve Assembly
Item # Qty. Description Part Number
Nickle Plated
1 1 Valve Body (Includes items 2-11) 200-201
200-206
200-277
200-236
200-224
200-238
200-307
200-279
200-278
200-332
200-324
2 1 Valve Body
3 1 Valve Body Gasket
4 1 Valve Sleeve Assembly
5 6 O-Ring
6 1 Valve Spool Assembly (includes items 7)
7 6 Glyde Ring Assembly
8 1 Air Valve Screen
9 2 End Cap Gasket
10 2 End Cap
11 13 Mounting Screws
Center Section Assembly
Item # Qty. Description Part Number
Nickle Plated
12 1 Center Block Assembly (includes item 13) 200-280
200-282
200-210
200-214
200-327
200-232
200-223
200-227
200-239
200-221
200-465
200-291
200-328
200-289
200-218
13 2 Main Shaft O-Ring
14 2 Air Chamber
15 2 Air Chamber Gasket
16 8 Bolt
17 1 Pilot Sleeve Assembly (includes item 18)
18 6 O-Ring
19 1 Retaining Ring
20 1 Pilot Spool Assembly (includes item 21)
21 7 O-Ring
22 1 Stand Attachment
23 2 Stand Attachment Pin
24 1 Stand
25 1 Stand Locking Pin
26 1 Mufer
Diaphragm Assembly / Elastomers
Item # Qty. Description Part Number
27 1 Main Shaft 200-273
200-396
200-399
200-411
200-414
28 2 Diaphragm
32 4 Check Ball
33 4 Manifold Tee Seal
34 4 Manifold Elbow Seal
Wet End Assembly
Item # Qty. Description Part Number
35 2 Water Chamber 200-246
200-357
200-358
200-269
200-248
200-247
200-463
200-409
200-412
200-006
200-007
36 4 Large Clamp Half
37 4 Bolt
38 4 Wing Nut
39 2 Manifold Tee
40 4 Manifold Elbow
41 4 Ball Cage
42 4 Manifold Elbow Clamp
43 4 Manifold Tee Clamp
45 1 Leak Detector
46 2 Leak Detector Probe
MODEL SPECIFIC
3: EXP VIEW
DATE: July 20, 2012
FECHA:
DATUM:
DATA:
DATO:
PÄIVÄYS:
AUTHORIZED/ APPROVED BY:
Approuve par:
Aprobado por:
Genehmigt von:
approvato da:
Goedgekeurd door:
Underskrift:
Valtuutettuna:
Bemyndiget av:
Autorizado Por:
10/13/2015 REV 08 VMQR 044FM
This product complies with the following European Community Directives:
Ce produit est conforme aux directives de la Communauté européenne suivantes:
Este producto cumple con las siguientes Directrices de la Comunidad Europea:
Dieses produkt erfüllt die folgenden Vorschriften der Europäischen Gemeinschaft:
Questo prodotto è conforme alle seguenti direttive CEE:
Dir produkt voldoet aan de volgende EG-richtlijnen:
Denna produkt överensstämmer med följande EU direktiv:
Standard Pump, Inc., erklærer herved som fabrikant, at ovennævnte produkt er i overensstemmelse med bestemmelserne i Direkktive:
Tämä tuote täyttää seuraavien EC Direktiivien vaatimukstet:
Dette produkt oppfyller kravene til følgende EC Direktiver:
Este produto está de acordo com as seguintes Directivas comunitárias:
MANUFACTURED BY:
FABRIQUE PAR:
FABRICADA POR:
HERGESTELLT VON:
FABBRICATO DA:
VERVAARDIGD DOOR:
TILLVERKAD AV:
FABRIKANT:
VALMISTAJA:
PRODUSENT:
FABRICANTE:
DECLARATION DE CONFORMITE • DECLARACION DE CONFORMIDAD • ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTEN
DICHIARAZIONE DI CONFORMITÀ • CONFORMITEITSVERKLARING •DEKLARATION OM ÖVERENSSTÄMMELSE
EF-OVERENSSTEMMELSESERKLÆRING • VAATIMUSTENMUKAISUUSVAKUUTUS • SAMSVARSERKLÄRING
DECLARAÇAO DE CONFORMIDADE
STANDARD PUMP, INC.
®
1610 Satellite Blvd., Suite D
Duluth, GA 30097
USA
Tel: 770-307-1003
This product has used the following harmonized standards to verify conformance:
Ce materiel est fabriqué selon les normes harmonisées suivantes, afin d’ en garantir la conformité:
Este producto cumple con las siquientes directrices de la comunidad europa:
Dieses produkt ist nach folgenden harmonisierten standards gefertigtworden, die übereinstimmung wird bestätigt:
Questo prodotto ha utilizzato i seguenti standards per verificare la conformita´:
De volgende geharmoniseerde normen werden gehanteerd om de conformiteit van dit produkt te garanderen:
För denna produkt har följande harmoniserande standarder använts för att bekräfta överensstämmelse:
Harmoniserede standarder, der er benyttet:
Tässä tuotteessa on sovellettu seuraavia yhdenmukaistettuja standardeja:
Dette produkt er produsert i overenstemmelse med fløgende harmoniserte standarder:
Este produto utilizou os seguintes padrões harmonizados para varificar conformidade:
PUMP MODEL SERIES: SPFP05, SPFP10, SPFP15, SPFP20, SPFP30,
SPSN15, SPSN20, SP3A15, SP3A20
Chris Murphy
Director of Operations
DECLARATION OF CONFORMITY
2006/42/EC
on Machinery, according
to Annex VIII
EN809:1998+
A1:2009
Standard Pumps, Inc.
44-03 (Diaphragm Pumps)
Clean-in-Place Models: SP3A15NPT, SP3A20NPT.
THIS IS TO CERTIFY THAT
is hereby authorized to continue to apply the
3-A Symbol to the models of equipment, conforming to 3-A Sanitary Standards for:
set forth below
Timothy R. Rugh
Executive Director
3-A Sanitary Standards, Inc.
The issuance of this authorization for the use of the 3-A Symbol is based upon the voluntary authorization, by the
applicant for it, that the equipment listed above complies fully with the 3-A Sanitary Standards designated. Legal
responsibility for compliance is solely that of the holder of this Certificate of Authorization, and 3-A Sanitary
Standards, Inc. does not warrant that the holder of an authorization at all times complies with the provisions of the
said 3-A Sanitary Standard. This in no way affects the responsibility of 3-A Sanitary Standards, Inc. to take
appropriate action in such cases in which evidence of nonconformance had been established.
CERTIFICATE AUTHORIZATION NUMBER: 1679
ISSUE DATE: November 06, 2012
VALID THROUGH:
NEXT TPV INSPECTION/REPORT DUE:
1610 Satellite Blvd., Suite D, Duluth, GA 30097
Number 44-03
December 31, 2016
October 2017

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