Stanley Sprinter 190 User manual

EC DECLARATION OF CONFORMITY FOR MACHINERY
(Direcve 89/392/EEC, Annex ll, sub A)
Stanley Handling Limited herewith declares that the described machine is in conformity with the provisions
of the Machinery Direcve (Direcve 89/392/EEC), as amended, and with naonal implemenng legislaon.
In the event of a modicaon without our acceptance this declaraon loses its validity.
Descripon of the machine: Powered Stair Climber
Type:
Serial number:
EEC-Direcve: Machinery Direcve (89/392/EEC, Annex ll, sub A)
Harmonised standards applied: EN 292-1 und 292-2
Date/Supplier Signature: _________________________________
Idencaon: ____________________________________
Stanley Handling Ltd
Unit 3, Laporte Way, Sovereign Park, Luton Bedfordshire, LU4 8EL
Tel: [phone]
Email: [e-mail]

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Contents
1 Symbols and safety instructions................................................................4,5
2 Description of Sprinter 190............................................................................6
2.1 The features................................................................................ 6
2.2 Technical data ............................................................................ 7
2.3 Application fields....................................................................... 7
2.4 Technical parameters.................................................................. 7
2.5 Dimensions............. ................................................................... 8
2.6 Standard accessories.................................................................. 9
2.7 Optional accessories.................................................................. 9
3Initial operation.............................................................................................10
3.1 Foldable toe plate..................................................................... 10
3.2 Adjustable handrail .................................................................. 11
3.3 Battery pack............................................................................. 11
3.4 Turning on stairclimber on....................................................... 11
3.5 Climbing position.................................................................... 12
3.6 Check the side brakes.............................................................. 13
3.7 Twin-speed climbing mode..................................................... 13
3.8 Up-down..... mode switch........................................................ 13
3.9 Checking battery power ........................................................... 14
4 Operation..........................................................................................................14
4.1 Moving loads up stairs............................................................. 15
4.2 Operating on flat ground ........................................................ 16
4.3 Operating on a slope................................................................ 17
4.4 Climbing stairs........................................................................ 18
4.5 Descending stairs .................................................................... 23
4.6 Pausing on stairs...................................................................... 26
4.7 Stationary mode....................................................................... 26
4.8 Portable stairs for loads........................................................... 26
4.9 Transport................................................................................ 27

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5 Maintenance....................................................................................................28
5.1 Battery pack ............................................................................. 28
5.2 Replacing the fuse................................................................... 30
8 Accessories and method of use ...........................................................31
8.1 Fast charging............................................................................ 31
8.2 Vehicle charging converter....................................................... 31
8.3 Portable stairs........................................................................... 31
8.4 Large toe plate......................................................................... 32
8.5 Water bottle loading device.....................................................32
8.6 Extendable dolly ...................................................................... 33
8.7 Cylinder loading device........................................................... 35
8.8 Wide loads............................................................................... 37
8.9 Center of gravity adjustment frame ......................................... 37
Certificated training programmes...................................................38
Service & Parts maintenance plans..................................................39

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1 symbols and safety instructions
WARNING - Can lead toserious injuries and fatalities
CAUTION - Can lead to light injuries
NOTICE -Can lead to material or premises damage
Before initial operation, read the user manual and take note of the warning
and safety instructions.
Before initial operation, check the electronic functions, the safety brakes and
the position of the climbing wheels.
Before initial operation, store the Sprinter 190 at least one hour in a non-
freezing environment.
Take note ofthetechnical data as the lifting capacity cannot be exceeded.
Stair climber operator by one trained person at a time. The person should be
physically and experienced to handle the Sprinter 190 safely.
Wear non-slip footwear and always operate with both hands. Practice
operating without a load and at alow speed to start with.
For transportation of cargo, not people. Ensure loadsare secured with
attached safety belt.
Never put your hand under the toe plate or touch rotating or moving parts.
Do not use the Sprinter 190 in rain, wet condition, snow or ice.
Do not use the Sprinter 190 if the wheelsbroken.
Do not use the Sprinter 190 on escalators or moving belts.
If the drive elements become blocked, turn off the machine immediately.
Turn off machine when being transported to different locations.
Keep the plug-in elements dry. Protect the battery and charging cable by
avoiding car oil. grease, aggressive cleaning agents and thinners otherwise
they will become damaged.

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Do not use a high-pressure cleaning. Store it in dry condition.
Repairs may only be done by certified and experienced engineer (see
Stanley Handling for service & parts)
Keep the Sprinter 190 away from ignition source.
The Sprinter 190 may interfere with other electronic devices’ sensitive
electro-magnetic fields (e.g. anti-theft systems in department stores).

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2 Description of Sprinter 190
2.1 The features
1) Operating button
2) Speed switch
3) Clamp
4) Error light
5) ON/OFF switch
6) Main wheel
7) Toe plate
8) Brake bar
9) Climbing wheel
10) Battery status
11) Safety belt
12) Handle
13) Up/down switch
14) Fold-down handle

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This user manual is only for Sprinter 190
2.4 Technical parameters
Parameters
Sprinter 190
Size
Height：1180mm-1590 mm
width：545 mm
Depth ：328 mm
Weight
Climbing unit：24kg
Charger：0.3 kg
Battery pack：3.5 kg
Total weight：31.5 kg
Capacity
190 kg
Climbing speed Low speed：19steps/min
High speed：38steps/min
Step count on one
charge 1600-2000 steps
2.2 Technical data
2.3Application fields
This Sprinter 190 sits at the top of stair climber Sprinter range. It’s
highly portable and very economic with the ability to carry loads up to
190Kg. Requiring a single operator, this stair climber can transport
heavy loads up and down stairs with minimum fuss, providing a huge
saving on labour costs.

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（about 70-80 floors）
Max. height of step
210 mm
Min. width of the step
Load+100mm
Batteries 48V/8.8Ah
Direct current motor 48V750W
Noise level <70dB
Storing/operating
temperature of device 0℃+60℃/-20℃+50℃
Storing/operating
temperature of battery 0℃+60℃/-20℃+50℃
Serial number On the body name plate
Protection Level IPX4
2.5 Dimensions
unit：mm

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2.6 Standard Supply Accessories
①
Sprinter 190
②
Safety belt
③
Battery Pack
④
Normal Charger
2.7 Optional Accessories
①
Main wheel
②
Battery Pack
③
Speedy Charger
④
Car Charger
Converter
⑤
Portable Stair
⑥
Water-bucket
Device
⑦
Dolly Wheels
⑧
Cylinder
Device(single
bottle , double
bottles, single
double switch)

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3Initial Operation
⑨
Foldable Toe Plate
⑩
Extension Device
⑪
Center of Gravity
Adjustment Frame
Note - Before initial operation, please ensure the machine is at
operated in an environment higher than 0 ℃
3.1 Foldable Toe Plate
Folding and unfolding nose plate
can be realized by the spring pin,
fold position is the nose plate
working position what is fixed
by spring pin.
Spring Pin

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3.2 Adjustable handrail
Use tight handle to adjust theangle
of handrail. Adjust handrail to a
right angle and tighten the
handle. Handrail can be folded
down
for
convenient
transport.
3.3 Battery Pack
Note - Always keep plug dry
Tight Handle
Install the battery pack downward.
3.4 Turning the stair climber on
Press the start switch ofthe
machine which is located to the left
battery
side of the machine.
Power meter will notify you of
battery life left.

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3.5 Start Climbing Position
3.6 Check the brakes
Adjust stair climber to a comfortable
operation angle,
Adjust the climbing wheels to
make contact with the ground,
and ensure the climbing wheels are
higher than the step surface, as
shown in the picture.
Caution - If (one or both) brakesfail, do not use the
machine,contact Stanley Handling immediately.
Caution - Check side brakes when the machine is switched
off and without a load.

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3.7 Two-Speed Climbing Mode
1. The brakes automatically
brake when climber is pushed
to the edge of the steps.
This is added protection when
climbing. Lift the brakes
upward, brakes will start
working; Press the brake
downward, and the brake will
close.
2. Detection method: on flat
ground tilt the climber to brake
the wheels off the ground (As
shown in picture) If the climber
can pull back but wheels lock, the
brakes are working. If not the
brake have failed, do not use stair
climber.
One bar means slower climbing
mode, two bars results in faster
climbing mode.
3.8 UP- Down Mode Switch
Switch up-down mode according
to the switch sign.

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3.9 Check Battery Power
1）Full charge when battery is
shown to be 100%.
2）Battery is low when the
battery is shown to be less than
20%,the battery should be
charged or repaced.
3）When battery is shown to be
3.9 Check Battery Power
1）Full charge when battery is
shown to be 100%.
2）Battery is low when the
battery is shown to be less than
20%,the battery should be
charged or repaced.
3）When battery is shown to be
10%,the maximun power can
support climber climbing 40-55
steps.
4Operation
Warning - Only trained people can operate this machine
Warning - Practice must becarried out inno-load condition,
and be tuned to slow speed mode
Warning - Please operate with two hands

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4.1 Moving loads upstairs
1.
Adjust climbing wheels to avoid
contact with the ground when
climbing or as shown in picture.
2.Insert toe plate under the load
and make sure the load is strapped
securely before climbing.
1.Adjust climbing wheels to
avoid contact with the ground
when climbing.

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4.2 Operating on flat ground
2.Press side brakesdownward to
release braking mechanism.
3.Tilt the stair climber and
ensure it is balanced.
4. When the stair climber is being
moved on flat ground, ensure the
stair climber is centred for a
balancedposition.
Note: Turn off the power switch during transportation on flat ground.

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4.3 Operating ona slope
1.
contact with the ground when
Adjust climbing wheels to avoid
climber running on flat ground or
as shown position in the picture.
2. Tilt machine back andkeep
the balance.
3. Operator is located towards
the top of machine with slope
relative to climbing down
motion. Heavier materials and
larger inclines may require an
additional operator for further
support.
4. Operator is located at the top
of the machine with the slope
relative to climbing upwards.
Note: Be sure to turn off the power switch during slope operation to
jolting.

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4.4 Climbing stairs
Warning-when theStair Climber starts climbing, theoperator will
feel an initial force. Adjust the operating angle of the stair climber to
keep the balance of gravity tocounteract the force.
Warning-Always keep the machine balanced
Warning-Do not allow people to obstruct the the machine.
1. Press thestart switch.
The battery remaining
will be displayed on
the left of the box.
2. Push the button to switch to
upstairs mode.
3. Tilt the machine to
balance machine.

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4. Lift brakes upwards
to enable braking
mechanism.
5. Pull the Stair Climber
backwards, ensuring the
wheels are leant against
the step.
6. The operator islocated at the
top of the machine, this
should be 1-2 steps from
the wheels during motion.

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7. Adjust the climbing
casters so they do not
touch the ground. The
casters must not be
touching the steps during
stair climbing, only the
wheels.
8. Adjust the operating angle
of the stair climber and
then hold down the
electric switch button
to start climbing upstairs.
9. The casters lift
the machine to achieve
its stair climbing
motion.