Stanley TA54 Guide

Infrastructure
TA54 Hydraulic Tamper
Safety, Operation & Maintenance
62288 User Manual 2/2022 Ver. 20
DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
Gunishetty, Shravan Kumar
Surname and First names/Familiennname und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
1. Category: Hydraulic Hand-Held Tamper
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca STANLEY
3. Type/Typ/Type/Tipo/Tipo: TA5410301
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
ALL MODELS NOTED ABOVE
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Directive/Standards
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
No.
Nr
Numéro
No
n.
Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato
EN ISO
EN ISO
EN ISO
EN ISO
EN ISO
EN ISO
Machinery Directive
12100:2010
4413:2010
28927-6:2009
3744:2010
11148-4:2012
13732-1:2008
2006/42/EC:2006
Self
Self
Self
Self
Self
Self
Self
Self
5. Special Provisions: None
Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Disposizioni speciali:
6. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a STANLEY Infrastructure, Milwaukie, Oregon USA Date/Datum/le/Fecha/Data 1-20-2021
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Shravan Kumar Gunishetty Quality Engineer

2 | TA54 User Manual
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4 | TA54 User Manual
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TA54 Handle Illustration - Detail D
ITEM P/N DESCRIPTION
1 00144 Cap Screw
2 74707 STANLEY Logo Decal
3 07737 Handle Assembly
4 35036 Hose Block - Models TA54603 & TA54603A
5 28323 CE Decal
6 11206 Circuit Type “C” Decal
7 11207 Circuit Type “D” Decal
8 88358 Sound Power Decal
9 88348 “Read the Manual” Decal
10 12412 Electrical Danger Decal
11 03783 GPM Decal
12 02529 Cap Screw
13 74699 Tool Name Tag
14 88344 Importer Decal - Model TA5410301
15 02030 TA54 No Handle Trigger Seal Kit - Not Shown
(*In seal kit)
16 02032 TA54 Handle Trigger Seal Kit - Not Shown (**In
seal kit)
TA54 Trigger Illustration - Detail E & F
ITEM P/N DESCRIPTION
TA54103, TA5410301, TA5410318 & TA54113 - Detail D
1 00114 Roll Pin
2 04525 Trigger
3 00936 Adapter
56725 Hose Whip (Model TA5410318)
TA54 Trigger Illustration - Detail E & F
ITEM P/N DESCRIPTION
4 03973 Male Coupler
5 03972 Female Coupler
6 07627 O-ring* / **
7 04098 Valve Spool
8 04897 Valve Body Assembly
9 00175 O-ring**
10 07627 O-ring* / **
11 04097 Compression Coil
TA54603A Trigger - Detail D
12 35784 Hose Assembly
13 00856 Adapters
14 00026 O-ring
15 10536 Selector Screw
16 16070 Retaining Ring
17 00936 Adapters
18 03973 Male Coupler
19 03972 Female Coupler
20 67007 Inline Valve Body
21 67008 Valve Spool
TA54603A Seal Cap - Detail F
22 56747 Seal Wiper
23 56749 Seal Cap
24 01604 O-ring
25 07626 O-ring
26 07224 Backup ring

TA54 User Manual | 5
TA54 Trigger Illustration - Detail E & F
ITEM P/N DESCRIPTION
27 02030 TA54 No Handle Trigger Seal Kit - Not Shown
(*In seal kit)
28 02032 TA54 Handle Trigger Seal Kit - Not Shown (**In
seal kit)
TA54 Lower Body Illustration - Detail G
ITEM P/N DESCRIPTION
1 00845 Tool Retaining Bolt - Torque to 41 Ft. Lbs. (54
Nm)
2 00825 Lock Washer
3 00833 Kidney Shaped Tamper Shoe
00840 Round Tamper Shoe - Model TA54113
4 00178 O-ring
5 34684 Valve Assembly
6 00819 Reversing Spool
7 06533 O-ring* / **
8 14882 End Cap
9 01236 Tube Fitting
10 07738 Oil Tube
11 02030 TA54 No Handle Trigger Seal Kit - Not Shown
(*In seal kit)
12 02032 TA54 Handle Trigger Seal Kit - Not Shown (**In
seal kit)
TA54 Nose Illustration - Detail H
ITEM P/N DESCRIPTION
1 01795 Jam Nut
2 15016 Rod Wiper* / **
3 08434 Felt Washer* / **
4 04902 Retaining Ring
5 14884 Seal Washer
6 14891 Rod Wiper* / **
7 14883 Nose
8 01262 O-ring* / **
9 00834 O-ring* / **
10 00823 Piston Cushion
11 01038 Thrust Washer
12 01749 Roll Pin
13 02030 TA54 No Handle Trigger Seal Kit - Not Shown
(*In seal kit)
14 02032 TA54 Handle Trigger Seal Kit - Not Shown (**In
seal kit)
TA54 Piston Assembly Illustration - Detail I
ITEM P/N DESCRIPTION
1 14886 Piston
2 01037 Front Sleeve
3 29690 Oil Control Seal* / **
4 00927 Back Sleeve
5 00806 Oil Tube
6 00940 O-ring* / **
TA54 Piston Assembly Illustration - Detail I
ITEM P/N DESCRIPTION
7 01036 Flow Sleeve
8 01787 Outer Tube
9 02030 TA54 No Handle Trigger Seal Kit - Not Shown
(*In seal kit)
10 02032 TA54 Handle Trigger Seal Kit - Not Shown (**In
seal kit)

6 | TA54 User Manual
Safety Precautions
The Safety Alert Symbol alerts you to potential
personal injury hazards. Obey all safety messages
that follow to avoid possible injury or death.
Indicates an imminently hazardous situation which
will result in death or serious injury.
Indicates a potentially hazardous situation which
could result in death or serious injury
Indicates a potentially hazardous situation which
could result in property damage.
Always observe safety symbols. They are included for your safety and for the
protection of the tool.
WARNING: Read all safety warnings and instructions. Failure
to follow the warnings and instructions may result in tool
damage and/or serious injury.
WARNING: To reduce the risk of injury, read the instruction
manual.
General
• Do not discard safety instructions. Give to the operator.
• This tool will provide dependable service if operated in accordance
with the instructions given in this manual. Read and understand this
manual and any stickers and tags attached to the tool and hoses before
operation. Failure to do so could result in personal injury or equipment
damage.
• Inspect the tool before each use and ensure all decals are legible.
Contact STANLEY if replacements are needed.
• Establish a training program for all operators to ensure safe operation.
Do not operate the tool unless thoroughly trained or under the
supervision of an instructor. Keep out of the reach of children.
• Operators and maintenance personnel shall be able to physically handle
the bulk, weight and power of the tool.
• Avoid unsuitable postures as these positions do not allow for
counteracting of normal or unexpected movement of the tool, such as
a sudden break of the tool bit. Change postures during extended tasks
to help avoid discomfort or fatigue.
• Never use the tool unless the inserted tool is retained with a proper
retainer.
• Do not operate a damaged, improperly adjusted, modified or
incompletely assembled tool.
• Use and maintain the tool as stated in this manual. Misuse of the tool
can cause serious injury. Do not modify the tool in any way.
• Do not operate the tool in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
• Provide adequate ventilation in closed areas when operating a gas or
diesel hydraulic power source.
• Do not inspect, carry, clean, change accessories or perform
maintenance on the tool while the power source is connected.
Accidental engagement of the tool can cause serious injury.
• Ensure work piece is securely fixed. Be aware that failure of the work
piece or accessories may generate high velocity projectiles.
• Never use the tool bit as a hand struck tool.
• Stay alert, watch what you are doing and use common sense when
operating a hydraulic tool. Do not operate this tool if you are tired or
under the influence of drugs or alcohol. A moment of inattention while
operating hydraulic tools may result in serious injury.
• During operation, do not contact mechanisms, accessories or hardware
as they can become very hot or sharp; use your Personal Protection
Equipment (PPE).
• Supervising personnel should develop additional precautions relating to
the specific work area and local safety regulations.
• Never operate the tool if you are unsure about the presence of
underground utilities, such as electrical cables, gas pipes, etc. These can
cause a hazard if damaged with the tool.
• The tool is not insulated against coming into contact with electric
power. Use hose certified as non-conductive.
• Do not overreach. Maintain proper footing and balance at all times
when using the tool.
• Slips, trips and falls are major causes of workplace injury. Be observant
of hoses or oil surfaces lying about the work area, as they can be a
tripping hazard.
• Operators must start in a work area without bystanders and must assess
the risks to bystanders.
• Keep work area clean and well lit. Cluttered or dark areas invite
accidents.
• Operators must be familiar with all prohibited work areas such as
excessive slopes and dangerous terrain conditions.
• Only use clean hydraulic fluid, filling equipment and lubricants that
have been recommended by STANLEY.
• Ensure tools are working properly and safely by performing preventative
maintenance (PM) procedures.
• Repair and service of this tool must only be performed by an authorized
and certified dealer.
• Do not force the tool to do the work of a larger tool. Use the correct
tool for your application.
• Use only hoses and hose couplings that are rated for a minimum
working pressure of 2500 PSI (172 BAR).
• In spite of the application of relevant safety regulations and the
implementation of safety devices, certain residual risks cannot be
avoided. These risks are: repetitive strain injury due to incorrect posture
and risk of pinching fingers when changing tool bit.
Dust and Fumes
• WARNING: Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains chemicals known
to the State of California to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry
products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.
Protect yourself and those around you. Research and understand the
materials you are grinding. Follow correct safety procedures and comply
with all applicable national, state or provisional health and safety regulations
relating to them, including, if appropriate arranging for the safe disposal of
the materials by a qualified person.
• When dust or fumes are created, control them at the point of emission.
Direct tool exhaust to minimize disturbance of dust.
• Operate and maintain the tool as recommended in this manual to
minimize dust.
• Use respiratory protection in accordance with employers instruction or
as required by occupational health and safety regulations.
• Avoid prolonged contact with dust. Allowing dust to get into your
mouth, eyes or lay on the skin may promote absorption of harmful
chemicals.
PPE
• Always wear safety equipment such as impact resistant goggles, ear
protection, head protection, breathing protection and safety shoes at all
times when operating the tool.
• Hands may be exposed to hazards, impacts, cuts, abrasions and heat.
Wear gloves.
• Wear a hardhat if performing overhead work.
• Use PPE that conforms to standards ANSI Z87.1 (Eye and Face
Protection), ANSI Z89.1 (Head Protection), ANSI Z41.1 (Foot Protection)
and ANSI S12.6 (S3.19) (Hearing Protection).
• Do not wear loose fitting clothing or jewelry when operating the tool.
M003
Wear Ear
Protection
M004
Wear Eye
Protection
M016
Wear a Mask
Sound
• Exposure to high noise levels can cause permanent, disabling hearing

TA54 User Manual | 7
loss and other problems, such as tinnitus (ringing, buzzing, whistling
or humming in the ears). Use hearing protection in accordance with
employer’s instructions and as required by occupational health and
safety regulations.
• Use and maintain as recommended in the manual to prevent an
unnecessary increase in noise levels.
Vibration
• When using a non-rotary percussive tool to perform work related
activities, the operator can experience discomfort in the hands, arms,
shoulders, neck or other parts of the body.
• If you experience numbness, tingling, pain or whitening of the skin
in your fingers or hands, stop using the tool. Tell your employer and
consult a physician.
• Wear warm clothing when working in cold conditions and keep your
hands warm and dry.
• Exposure to vibration can cause disabling damage to the nerves and
blood supply of the hands and arms.
• Use and maintain as recommended in the manual to prevent an
unnecessary increase in vibration.
• Check for vibration level before each service. If you feel a higher than
normal vibration, contact your STANLEY dealer for repair.
Hydraulic
• Warning: Hydraulic fluid under pressure could cause skin injection
injury. Do not check for leaks with your hands. If you are injured by
hydraulic fluid, get medical attention immediately.
• Do not let hydraulic oil get on the skin. Hydraulic oil is hot. Wear
Personal Protection Equipment (PPE) at all times.
• If exposed to hydraulic fluid, wash hands immediately.
• Do not exceed the maximum relief valve setting stated on the tool.
• Inspect and clean couplers before use, daily. Replace damaged couplers
immediately.
• Hydraulic circuit control valve must be OFF before coupling or
uncoupling tools. Failure to do so may damage the couplers and cause
overheating of the hydraulic system.
• Ensure the couplers are properly connected and are tight.
• Do not operate the tool at fluid temperatures above 140°F (60°C).
Higher temperatures can cause operator discomfort and damage to the
tool.
• Do not exceed the rated flow and pressure as stated on the tool. Rapid
failure of the internal seals may result.

8 | TA54 User Manual
What is TA54 Hydraulic Tamper?
TA54 is a hand held hydraulic tool used to compact soil around utility poles,
signs and fence posts. TA54 requires an external hydraulic power supply
capable of supplying 3-9 GPM @ 1000-2000 PSI.
Specifications
Pressure 1000-2000 PSI (69-138 BAR)
Flow 3-9 GPM (11-34 LPM)
Hydraulic Circuit Type Open Center
Max. Relief Pressure 2250 PSI (155 BAR)
Recommended Back
Pressure 250 PSI (17 BAR) or less
Couplers 3/8 Inch NPT Flush Face
Port Size 1/2 Inch SAE O-ring
Min. Hose Pressure Rating 2500 PSI (172 BAR)
Max. Hydraulic Oil Temp. 140°F (60°C)
Tool Weight 25 Lbs.
Tool Size 71 Inches x 4 Inches x 4 Inches
HTMA/EHTMA Category Type I & II, Category C & D
Sound & Vibration Declaration
Measured A-Weighted sound power 108.38 dBA
Measured A-Weighted Sound Pressure 97.39 dBA
Values determined according to noise test code given in ISO 15744, 11203
and 3744. Test conducted by independent notified body to comply with
2000/14/EC:2006.
Trigger Handle
Measured Vibration Emission Value: 3-Axis 58.9 m/sec²
Uncertainty 13.2 m/sec²
Support Handle
Measured Vibration Emission Value: 3-Axis 59.6 m/sec²
Uncertainty 13.2 m/sec²
Values determined according to ISO 28927-6
Parts of a TA54 - Detail A
1 Tamper Shoe
2 Serial Number & Year of Manufacture
3 STANLEY Logo Decal
4 Handle Tube
5 Trigger
6 Female Coupler
7 Male Coupler
8 Tool Name Tag
9 GPM Decal
10 Electrical Danger Decal
11 “Read the Manual” Decal
12 Sound Power Decal
13 Circuit Type “D” Decal
14 Circuit Type “C” Decal
15 CE Decal
16 Trigger - Model TA54603A
Tool Setup - Detail B
Do not install or change tool accessories while the
hydraulic power source is connected. Accidental
engagement of the tool can cause serious injury.
Disconnect the hydraulic power source before installing
or changing accessories.
1. Disconnect the tool from the hydraulic power source.
Install Tamper Shoe
Note: TT54 ships with a tamper shoe installed.
2. Lay TT54 on a workbench.
3. Remove the retaining bolt and washer from the bottom of the tamper
shoe.
4. Using a soft faced mallet, lightly strike the top of the shoe to remove it
from the piston.
5. Fit the new tamper shoe onto the piston.
6. Thread the retaining bolt through the tamper shoe and into the piston.
7. Torque to 41 Ft. Lbs. (54 Nm). Ensure the tamper shoe is locked into
place.
Never operate the tool unless the tamper shoe is
retained. Shoe can become a high velocity projectile.
Secure the shoe as shown in this manual.
Tool Operation - Detail C
Connect to a Hydraulic Power Source
1. Using a calibrated flow and pressure gauge, check the output of the
hydraulic power source. Ensure it matches the flow and pressure in
“Specifications” on page 8. Hydraulic fluid must be 50°F or above.
Preheat if necessary.
2. Ensure that the hydraulic power source is equipped with a relief valve
set to open at the maximum relief pressure. See “Specifications” on
page 8.
3. Wipe hose couplers with a clean, lint free cloth.
4. Connect the return hose to the male coupler.
5. Connect the pressure hose to the female coupler.
6. Ensure couplers are undamaged, properly connected and are tight.
Note: TA54 will rise quickly when hydraulic power is first turned on. Do not
stand over, or place any part of your body, over the tamper.
7. Power up the hydraulic power source.
Using the Tool
8. Place your dominant hand on the handle tube, over the trigger.
9. Place you non-dominant hand lower on the handle tube, where you
can best control the tool.
10. Place the tamper shoe on the ground to be compacted, at a 90° angle.
Apply down pressure.
Note: Maintain a balanced body position and secure footing while operating
tool. Do not put hands, feet or other body parts under the tamping shoe.
Personal injury could result.
11. Slowly squeeze the trigger to start compacting. Squeeze harder for fast
speed operation. Guide the tamper using both hands on the handle
tube.
Note: Hold the tool correctly and be ready to counteract normal or sudden
movements. Have both hands available.
12. Release the trigger to immediately stop the tool.
Note: If you encounter a breakdown or the tool stops for any reason, release
the trigger and power down the hydraulic power source.

TA54 User Manual | 9
Tool Maintenance
Use only accessories, consumables and parts recommended by STANLEY.
Do not perform maintenance while the hydraulic power
source is connected. Accidental engagement of the tool
can cause serious injury. Disconnect the hydraulic power
source before performing maintenance.
Daily Maintenance
1. Remove hydraulic power from the tool.
2. Check all hydraulic connections and hoses for damage. Replace
damaged parts before operating the tool.
3. Inspect the tamper shoe, retaining bolt and associated parts. Replace
when they have become worn, cracked or distorted.
4. Inspect tool to ensure all decals are legible. Contact STANLEY if
replacements are needed.
5. Using a calibrated flow and pressure gauge, check the output of the
hydraulic power source. Ensure it matches the flow and pressure in
“Specifications” on page 8. Proper flow and pressure maintain
proper tool speed.
Tool Storage & Transport
Drain the tool of hydraulic fluid and plug open hydraulic ports. Collect all
hydraulic fluid for recycling (See “Tool Disposal” on page 9). Clean the
tool and store in a clean, dry space that is safe from damage. Disconnect the
tool from the hydraulic power source during transport. Do not carry the tool
by the hydraulic hoses and ensure the tool will not move during transport.
An unsecured tool could cause personal injury or damage to the tool.
Tool Disposal
Hydraulic Oil
Hydraulic oil can contaminate the air, ground and water if not properly
recycled. Recycle hydraulic oil in accordance with all State, Federal and local
laws, at your local oil recycling facility.
Hydraulic Hoses
Hang hydraulic hoses to drain. Collect the oil for recycling. Contact your local
municipal recycling authorities for an approved hydraulic hose recycling site.
Tool Body
Drain hydraulic oil from the tool, making sure to collect the oil for recycling.
Disassemble the tool and dispose of all non-metal parts. Recycle the metal
components. Contact your local municipal recycling authorities for recycling
instructions.
Accessories
TA54 Accessories
Description Part Number
Tamper Shoe, Kidney Shaped 00833
Tamper Shoe, Round, 6 Inch Ø 00840
Tamper Shoe, Rectangular 01070
8 Foot Hose (2 are required to run tool) 35784
In-line Valve, Open Center / Closed Center 72264
Service Tools
Tamper Sleeve Tool 01120
Sleeve Installation Wrench 01949
O-ring Tool Kit 04337
Troubleshooting
Problem Possible Cause Solution
Tool doesn’t run, runs
slowly or has low
power.
Hydraulic power source
is not running properly.
Ensure the power
source is delivering
proper flow and
pressure. See
“Specifications” on
page 8. Proper
flow and pressure
maintain proper tool
speed. Check regularly.
Hydraulic hoses
incorrectly connected
to the tool.
Ensure the return and
pressure hoses are
properly attached to
the tool. See “Connect
to a Hydraulic Power
Source” on page 8.
Couplers or hoses are
blocked.
Turn off and
disconnect the tool
from the hydraulic
power source. Inspect
and ensure no
blockage exists.
Back pressure is too
high.
Check the hydraulic
system for excessive
back pressure. Do
not exceed back
pressure shown in
“Specifications” on
page 8.
Hydraulic fluid is too
hot.
Provide cooler to
maintain proper fluid
temperature.
Tool Failure Contact your STANLEY
dealer for service.
Piston extends, but
does not retract.
Hydraulic hoses
incorrectly connected
to the tool.
Ensure the return and
pressure hoses are
properly attached to
the tool. See “Connect
to a Hydraulic Power
Source” on page 8.
Back pressure is too
high.
Check the hydraulic
system for excessive
back pressure. Do
not exceed back
pressure shown in
“Specifications” on
page 8.
Tool Failure Contact your STANLEY
dealer for service.
Hydraulic oil leaks from
the piston or trigger. Seal failure. Contact your STANLEY dealer for service.

STANLEY Infrastructure
6430 SE Lake Road, Portland, Oregon 97222 USA
[phone] / Fax [phone]
www.stanleyinfrastructure.com