State Water Heaters SUF-100-250 User manual
COMMERCIAL GAS WATER HEATERS
Instruction Manual
PRINTED IN THE U.S.A. 0310 197784-001
PLACE THESE INSTRUCTIONS ADJACENT TO HEATER AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE.
Read and understand this instruction
manual and the safety messages
herein before installing, operating or
servicing this water heater.
Failure to follow these instructions and
safety messages could result in death
or serious injury.
This manual must remain with the
water heater.
MODELS SUF-60-120
THROUGH SUF-100-250
SERIES 100 & 101
INSTALLATION - OPERATION - SERVICE
- MAINTENANCE - LIMITED WARRANTY
ANSI / NSF 5
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
•
•
•
•
2
Supply Gas Line Installation ............................................................ 39
Supply Gas Regulator Installation ................................................... 40
............................................................................... 41
......................................................................41
..............................................................................41
.................................................................. 42
............................................................... 42
TEMPERATURE REGULATION .......................................................... 43
............................................ 43
.......................................................................... 43
...................................................... 44
.............................................................. 44
.................................................................................44
..............................................................................................45
.......................................... 47
Temperatures Menu..................................................................................47
Heater Status Menu..................................................................................48
Display Settings........................................................................................49
Heater Information....................................................................................49
.............................................................................................50
.............................................................................................50
......................................................................................50
..........................................................................50
.....................................................................51
START UP ............................................................................................ 52
Initial Start Up .................................................................................. 52
.............................................................54
..........................................................54
................................................................ 55
................................................................ 55
LIGHTING THE WATER HEATER ....................................................... 56
Lighting & Operation Labels ............................................................ 56
TROUBLESHOOTING ......................................................................... 58
........................................................................ 58
................................................................... 58
................................................ 59
Operational Problems...................................................................... 60
............................................................60
Momentary Ignition ...................................................................................60
Not Enough Or No Hot Water...................................................................60
............................................................... 61
........................................................................................61
........................................................................................61
........................................................61
....................................................................................61
.........................................................................62
................................................................................... 64
.................................................................... 64
DIAGRAMS .......................................................................................... 67
............................................... 67
...................................................... 68
...................................................... 69
.................................................. 70
Water Piping Diagrams.................................................................... 71
.......................................................................... 78
TABLE OF CONTENTS
.......................................... 3
...................................................... 4
........................................................................................ 4
.................................................................................... 6
..................................................................................... 6
....................................................... 6
........................................................... 6
......................................................... 7
................................................................................. 7
.......................................................................................... 8
....................................................................................... 10
....................................................11
Rough In Dimensions .......................................................................11
........................................................................ 12
.............................................................. 12
........................................................13
....................................................................................13
Insulation Blankets .......................................................................... 13
INSTALLATION REQUIREMENTS ...................................................... 14
Gas Pressure Requirements ........................................................... 14
Supply Gas Line .............................................................................. 14
Supply Gas Regulator ..................................................................... 14
.................................................................................. 14
Mixing Valves................................................................................... 15
.................................................................... 15
.................................................................... 15
Thermal Expansion.......................................................................... 15
Temperature-Pressure Relief Valve ................................................. 16
............................................................................ 17
Air Requirements............................................................................. 18
................................................... 21
VENTING INSTALLATION ................................................................... 22
General Venting Information............................................................ 22
..............................................................................22
.........................................................................22
..........................................................................22
........................................................... 22
Venting Requirements ..................................................................... 24
Maximum Equivalent Lengths ..................................................................24
Minimum Equivalent Lengths ...................................................................24
...................................................................24
......................................................... 25
.................................................................... 25
..................................................................... 25
....................................................... 27
...................................................... 29
.................................................. 30
...........................................32
........................................33
Venting Arrangements ..................................................................... 34
................................. 36
.................................. 37
WATER HEATER INSTALLATION........................................................ 38
......................................................... 38
3
SAFE INSTALLATION, USE AND SERVICE
DANGER
WARNING
CAUTION
CAUTION
DANGER indicates an imminently
hazardous situation which, if not avoided,
will result in injury or death.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a potentially hazardous
situation which, if not avoided, could result
in injury or death.
CAUTION indicates a potentially hazardous
situation which, if not avoided, could result in
minor or moderate injury.
CAUTION used without the safety alert
symbol indicates a potentially hazardous
situation which, if not avoided, could result in
property damage.
ASME CRN ANSI / NSF 5
APPROVALS
NOTE:
4
PRECAUTIONS
1.
2. Damage.
3.
GROUNDING INSTRUCTIONS
HYDROGEN GAS FLAMMABLE
THERE
GENERAL SAFETY INFORMATION
Read and understand this instruction
manual and the safety messages
herein before installing, operating or
servicing this water heater.
Failure to follow these instructions and
safety messages could result in death
or serious injury.
This manual must remain with the
water heater.
Water temperature over 125°F (52°C)
can cause severe burns instantly
resulting in severe injury or death.
Children, the elderly and the
physically or mentally disabled are at
highest risk for scald injury.
Feel water before bathing or
showering.
Temperature limiting devices such as
mixing valves must be installed
when required by codes and to
ensure safe temperatures at fixtures.
Explosion Hazard
Overheated water can cause
water tank explosion.
Properly sized temperature and
pressure relief valve must be
installed in the opening provided.
Verify the power to the water heater is turned off before performing any service procedures.
Improper installation, use and service may result
in property damage.
Do not operate water heater if flood damaged.
•
Inspect and anode rods regularly, replace if damaged.
•
Install in location with drainage.
•
Fill tank with water before operation.
•
Properly sized thermal expansion tanks are required on all
closed water systems.
•
Refer to this manual for installation and service.
CAUTION
Explosion Hazard
Flammable hydrogen gases
may be present.
Keep all ignition sources away
from faucet when turning on
hot water.
5
GENERAL SAFETY INFORMATION
Fire Hazard
Do not install water heater on
carpeted floor.
Do not operate water heater if
flood damaged.
For continued protection against
risk of fire:
Fire or Explosion Hazard
Read instruction manual before
installing, using or servicing
water heater.
Avoid all ignition sources if you smell gas.
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
Use only the gas shown on the water heater rating label.
Keep ignition sources away from faucets after extended
periods of non-use.
Maintain required clearances to combustibles.
Do not expose water heater controls to excessive gas
pressure.
Do not obstruct water heater air intake
with insulating blanket.
Gas and carbon monoxide detectors
are available.
Install water heater in accordance with
the instruction manual.
Breathing carbon monoxide can cause brain damage or
death. Always read and understand instruction manual.
Breathing Hazard - Carbon Monoxide Gas
Property Damage Hazard
All water heaters eventually leak.
•
Do not install without adequate drainage.
•
CAUTION
Fire and Explosion Hazard
Leak test before placing the
water heater in operation.
Disconnect gas piping and main
gas shutoff valve before leak
testing.
Install sediment trap in
accordance with NFPA 54.
Use joint compound or Teflon tape
compatible with propane gas.
Fire and Explosion Hazard
Turn off gas lines during installation.
Contact a qualified installer or service
agency for installation and service.
Excessive gas pressure to gas valve can
cause serious injury or death.
Do not use water heater with any gas
other than the gas shown on the rating
label.
Turn off power to the water heater
before performing any service.
Electrical Shock Hazard
•
Label all wires prior to disconnecting
when performing service. Wiring errors
can cause improper and dangerous
operation.
•
Verify proper operation after servicing.
•
Failure to follow these instructions can
result in personal injury or death.
•
Jumping out control circuits or components can
result in property damage, personal injury or death.
Service should only be performed by a qualified service
agent using proper test equipment.
•
Altering the water heater controls and/or wiring in any way
could result in permanent damage to the controls or water
heater and is not covered under the limited warranty.
•
Any bypass or alteration of the water
heater controls and/or wiring will result
in voiding the appliance warranty.
Altering the water heater controls and/or wiring in any way
could result in altering the ignition sequence allowing gas to
flow to the main burner before the hot surface igniter is at
ignition temperature causing delayed ignition which can
cause a fire or explosion.
•
6
ABBREVIATIONS USED
QUALIFICATIONS
QUALIFIED INSTALLER OR SERVICE AGENCY
ANSI Z223.1 2006 Sec. 3.3.83:
ICOMM™ & BACNET COMPATIBLE
PREPARING FOR THE INSTALLATION
1.
safety.
INTRODUCTION
NOTE:
2.
3.
MA 02269.
4.
5.
Dimensions on page 11.
6.
95811.
7.
7
BASIC OPERATION
FEATURES AND COMPONENTS
BLOWER
BURNER
ASSEMBLY
MAIN
BURNER
(radial design)
HEAT
EXCHANGER
INTAKE AIR
(combustion air)
CONNECTION
3 INCH PVC
HELICAL
COIL
VENT (exhaust)
OUTLET
Figure 1
BLOWER/BURNER ASSEMBLY DETAIL
199,000 & 250,000 Btu/hr MODELS
HOT SURFACE
IGNITER
120,000 & 150,000 Btu/hr MODELS
COMBUSTION
BLOWER
FLAME
SENSOR
MAIN
BURNER
(radial design)
BLOWER
FLANGE
INTAKE AIR
(combustion air)
CONNECTION
3 INCH PVC
HOT SURFACE
IGNITER
COMBUSTION
BLOWER ASSEMBLY
FLAME
SENSOR
MAIN
BURNER
(radial design)
BLOWER
FLANGE
INTAKE AIR
(combustion air)
CONNECTION
3 INCH PVC
Figure 2
Hot Surface Igniter
the Main Burner.
NOTE:
breakage.
Flame Sensor
8
11.
12.
13.
Operation on page 58.
14. Temperature-Pressure Relief Valve. See Temperature-
Pressure Relief Valve on page 16.
15.
16.
17.
on page 44.
TOP VIEWS
3
2
4
5
68
10
12
11
2
13
14
16
117
15
9
7
FRONT
120,000 & 150,000
Btu/hr MODELS
TOP VIEW
SUF 120 & 150 COMPONENTS
1.
2.
3.
4.
5.
6. Water heater's 24 Volt Gas Valve.
7.
Supply Gas Line on page 14.
8.
9.
10.
Figure 3
9
10.
11.
12.
13.
Operation on page 58.
14. Temperature-Pressure Relief Valve. See Temperature-
Pressure Relief Valve on page 16.
15.
16.
17.
on page 44.
3
2
4
56
810
12
11
2
13
14
16
117
15
9
7
FRONT
199,000 & 250,000
Btu/hr MODELS
TOP VIEW
SUF 199 & 250 COMPONENTS
1.
2.
3.
4.
5.
6. Water heater's 24 Volt Gas Valve.
7.
8.
Supply Gas Line on page 14.
9.
TOP VIEWS (CONT)
Figure 4
10
10.
11.
12.
13.
14.
on page 14.
15.
16.
page 38.
SIDE VIEWS
1.
opening.
2.
3.
4. Water heater 24 Volt Gas Valve.
5.
6.
7.
on page 44.
8. Temperature-Pressure Relief Valve. See Temperature-
Pressure Relief Valve on page 16.
9.
1
2
2
3
456
7
8
9
10
11
12
LEFT SIDE
120,000 & 150,000 Btu/hr MODELS
RIGHT SIDE
199,000 & 250,000 Btu/hr MODELS
45 13 14
15
16
3
Figure 5
11
Figure 6
ROUGH IN DIMENSIONS
INSTALLATION CONSIDERATIONS
FRONT BACK
CLEANOUT
T & P VALVE
3/4” NPT DRAIN
1 1/2” NPT
WATER INLET
VENT CONNECTION
3 INCH PVC
(exhaust elbow)
CONDENSATE
DRAIN CONNECTION
1/2 INCH PVC
INTAKE AIR CONNECTION
3 INCH PVC
SUPPLY GAS
CONNECTION
E
H
D
C
A
I
G
F
B
WATER OUTLET
HEIGHT
These designs comply with the current edition of the American National Standard for Gas Water Heaters, Volume III, ANSI Z21.10.3 / CSA 4.3
as an automatic circulating tank water heater, and automatic storage water heaters.
120,000 & 150,000
Btu/hr
MODELS
199,000 & 250,000
Btu/hr
MODELS
* Center line of water outlet on top of the water heaters is approximately 7 inches from the front edge of the water heater.
TOP VIEWS
45°
18°
CLEANOUT
T & PVALVE
DRAINVALVE
45°
35°
64°
*1 1/2” NPT
WATER
OUTLET
SUPPLY GAS
CONNECTION
VERTICAL
FRONT
INTAKE AIR
3 INCH PVC
VENT
3 INCH
PVC
35°
22°
68°
45°
18°
45°
CLEANOUT
T& P VALVE
DRAINVALVE
*1 1/2” NPT
WATER
OUTLET
FRONT
INTAKE AIR
3 INCH PVC
GAS
VENT
3 INCH
PVC
MODEL
DIMENSIONS SHIP
WEIGHT
STD
SHIP
WEIGHT
ASME
ABD E G H I
LBS/KG LBS/KG
3/7.62 27.75/70.5 6.3/16 35/88.9 55.5/141 48/121.9 11/27.9 42/106.7 47.5/120.6 460/208 490/222
3/7.62 27.75/70.5 6.3/16 55.5/141 75.5/191.8 68.5/174 11/27.9 63/160 69/175.3 555/252 595/270
3/7.62 27.75/70.5 6.3/16 55.5/141 75.5/191.8 75.5/191.8 11/27.9 63/160 69/175.3 555/252 595/270
3/7.62 27.75/70.5 6.3/16 55.5/141 75.5/191.8 75.5/191.8 11/27.9 63/160 69/175.3 555/252 595/270
12
STORAGE CAPACITIES
TABLE 2
MODEL U. S. GALLONS LITERS
60 227
100 379
100 379
100 379
GAS LINE CONNECTION SIZE
TABLE 1
† MODEL SERIES NATURAL GAS PROPANE GAS
100/101 3/4 "NPT 3/4 "NPT
100/101 3/4 "NPT 3/4 "NPT
100/101 3/4 "NPT 3/4 "NPT
100/101 3/4 "NPT 3/4 "NPT
TABLE 3
U. S. GALLONS/HR & LITTERS/HR AT TEMPERATURE RISE INDICATED
Type of
Gas
Input
Btu/hr kW
Natural 35 GPH 461 345 276 230 197 173 154 138 126 115 106 99
Propane LPH 1744 1308 1046 872 747 654 581 523 476 436 402 374
Natural 44 GPH 576 432 345 288 247 216 192 173 157 144 133 123
Propane LPH 2179 1635 1308 1090 934 817 726 654 594 545 503 467
Natural 58 GPH 767 575 460 384 329 288 256 230 209 192 177 164
Propane LPH 2904 2178 1743 1452 1245 1089 968 871 792 726 670 622
Natural 73 GPH 960 720 576 480 411 360 320 288 262 240 221 206
Propane LPH 3632 2724 2179 1816 1557 1362 1211 1090 991 908 838 778
RECOVERY CAPACITIES
8.
Requirements on page 18.
9.
10.
11.
Fire or Explosion Hazard
Read instruction manual before
installing, using or servicing
water heater.
Avoid all ignition sources if you smell gas.
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
Use only the gas shown on the water heater rating label.
Keep ignition sources away from faucets after extended
periods of non-use.
Maintain required clearances to combustibles.
Do not expose water heater controls to excessive gas
pressure.
LOCATING THE WATER HEATER
Property Damage Hazard
All water heaters eventually leak.
•
Do not install without adequate drainage.
•
CAUTION
1.
2.
3.
4.
5.
6.
usage.
7.
13
CLEARANCE TO COMBUSTIBLE MATERIALS
NOTE:
TOP VIEW
0
0
0
ALCOVE
FRONT VIEW
CLEARANCES TO COMBUSTIBLE
AND NON COMBUSTIBLE
CONSTRUCTION MATERIALS
WATER
HEATER
FRONT
TOP COVER
FRONT
Figure 7
SERVICE CLEARANCE
INTAKE AIR AND VENT PIPE CLEARANCES
EXTENDED VENT TERMINATIONS
OPTIONAL CONCENTRIC TERMINATIONS
HARD WATER
CIRCULATION PUMPS
heater. See the Water Piping Diagrams beginning on page 71 for
INSULATION BLANKETS
Do not obstruct water heater air intake
with insulating blanket.
Gas and carbon monoxide detectors
are available.
Install water heater in accordance with
the instruction manual.
Breathing carbon monoxide can cause brain damage or
death. Always read and understand instruction manual.
Breathing Hazard - Carbon Monoxide Gas
DO NOT
DO NOT
heater.
DO NOT
DO NOT
DO
existing labels.
DO
14
POWER SUPPLY
POWER FLUCTUATIONS AND ELECTRICAL NOISE
information.
NOTE:
DEDICATED POWER WIRING AND BREAKERS
POLARITY SENSITIVE
TABLE 4
MODEL
NATURAL GAS PROPANE GAS NATURAL GAS PROPANE GAS NATURAL GAS PROPANE GAS
also.
SUPPLY GAS LINE
DOES
NOT
DO NOT
on page 39.
MINIMUM SUPPLY GAS LINE SIZE
TABLE 5
† MODEL NATURAL GAS PROPANE GAS
SUPPLY GAS REGULATOR
See Supply Gas Regulator Installation on page 40.
INSTALLATION REQUIREMENTS
GAS PRESSURE REQUIREMENTS
15
HOT WATER
OUTLET
TO TANK
INLET
CHECK
VALVE
MIXING
VALVE
COLD
WATER
INLET
TEMPERED WATER
OUTLET
12” TO 15”
(30-38 cm)
CHECK
VALVE
Figure 8
beginning on page 71.
NOTE:
CLOSED WATER SYSTEMS
THERMAL EXPANSION
Diagrams beginning on page 71.
MIXING VALVES
Water temperature over 125°F (52°C)
can cause severe burns instantly
resulting in severe injury or death.
Children, the elderly and the
physically or mentally disabled are at
highest risk for scald injury.
Feel water before bathing or
showering.
Temperature limiting devices such as
mixing valves must be installed
when required by codes and to
ensure safe temperatures at fixtures.
TABLE 6
Water Temperature
Nearly instantaneous
Nearly instantaneous
More than 5 minutes
DISHWASHING MACHINES
limits.
16
Water Damage Hazard
Temperature-Pressure Relief Valve discharge
pipe must terminate at adequate drain.
•
CAUTION
T&P Valve Discharge Pipe Requirements:
Shall not be smaller in size than the outlet pipe size of the
pipe.
Burn hazard.
Hot water discharge.
Keep clear of Temperature-
Pressure Relief Valve
discharge outlet.
The Temperature-Pressure Relief Valve must be manually
NOTE: The purpose of a Temperature-Pressure Relief Valve is
TEMPERATURE-PRESSURE RELIEF VALVE
Explosion Hazard
Temperature-Pressure Relief Valve
must comply with ANSI Z21.22-
CSA 4.4 and ASME code.
Properly sized temperature-
pressure relief valve must be
installed in opening provided.
Can result in overheating and
excessive tank pressure.
Can cause serious injury or death.
NOTE:
Valve for remote storage tanks.
17
CONDENSATE DRAIN
NOTE:
CONDENSATE DRAIN
LINE - FIELD INSTALLED
CONDENSATE DRAIN
LINE CONNECTION
EXHAUST (VENT)
ELBOW
BUILDING
DRAIN
FACTORY INSTALLED
CONDENSATE TRAP
CLEANOUT
PLUG IS
REMOVED
TO CLEAR
DRAIN
Figure 9
CONDENSATE DRAIN WATER TRAP
Ensure a functioning water trap is
installed in the condensate drain.
Gas and carbon monoxide detectors
are available.
Install water heater in accordance with
the instruction manual.
Breathing carbon monoxide can cause brain damage or
death. Always read and understand instruction manual.
Breathing Hazard - Carbon Monoxide Gas
DO NOT
Installation on page 38.
CONDENSATE PH LEVEL
NOTE:
COMBUSTIBLE MATERIAL STORAGE
Fire or Explosion Hazard
Read instruction manual before
installing, using or servicing
water heater.
Avoid all ignition sources if you smell gas.
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
Use only the gas shown on the water heater rating label.
Keep ignition sources away from faucets after extended
periods of non-use.
Maintain required clearances to combustibles.
Do not expose water heater controls to excessive gas
pressure.
CONTAMINATED AIR
Breathing Hazard - Carbon Monoxide Gas
Install water heater in accordance with
the Instruction Manual and NFPA 54 or
CAN/CSA-B149.1.
To avoid injury, combustion and ventilation
air must be taken from outdoors.
Do not place chemical vapor emitting
products near water heater.
Breathing carbon monoxide can cause brain damage or
death. Always read and understand instruction manual.
intake air pipe. See Venting Installation on page 22.
18
UNUSUALLY TIGHT CONSTRUCTION
CONFINED SPACE
IS LESS THAN
AND the total Btu/hr input rating of all
DIRECT VENT APPLIANCES
EXHAUST FANS
LOUVERS AND GRILLES
AIR REQUIREMENTS
Breathing Hazard - Carbon Monoxide Gas
Install water heater in accordance with
the Instruction Manual and NFPA 54 or
CAN/CSA-B149.1.
To avoid injury, combustion and ventilation
air must be taken from outdoors.
Do not place chemical vapor emitting
products near water heater.
Breathing carbon monoxide can cause brain damage or
death. Always read and understand instruction manual.
UNCONFINED SPACE
IS NOT LESS THAN
19
1.
2.
OUTDOOR AIR THROUGH TWO HORIZONTAL DUCTS
Figure 12
FRESH AIR OPENINGS FOR CONFINED SPACES
only. DO NOT refer to these illustrations for the purpose of vent
OUTDOOR AIR THROUGH TWO OPENINGS
Figure 10
OUTDOOR AIR THROUGH ONE OPENING
Figure 11
20
AIR FROM OTHER INDOOR SPACES
Figure 14
OUTDOOR AIR THROUGH TWO VERTICAL DUCTS
DO NOT refer to these illustrations for the purpose of vent
Figure 13
This manual suits for next models
4
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