Staufenbiel Aiolos HSF0314083 User manual

Manual
Aiolos
HSF0314083 / HSF0314083E

2
Manual Aiolos
Manual Aiolos
WARNING
WARNING: Read the ENTIRE instruction manual to become familiar with the features of
the product before operating. Failure to operate the product correctly can result in damage to
the product, personal property and cause serious injury.
This is a sophisticated hobby product. It must be operated with caution and common sense and
requires some basic mechanical ability. Failure to operate this product in a safe and responsible
manner could result in injury or damage to the product or other property. This product is not in-
tended for use by children without direct adult supervision. Do not use with incompatible compo-
nents or alter this product in any way outside of the instructions provided by Gustav Staufenbiel
GmbH. This manual contains instructions for safety, operation and maintenance. It is essential
to read and follow all the instructions and warnings in the manual, prior to assembly, setup or
use, in order to operate correctly and avoid damage or serious injury.
SAFETY PRECAUTIONS AND WARNINGS
As the user of this product, you are solely responsible for operating in a manner that does not
endanger yourself and others or result damage to the product or the property of others. This
model is controlled by a radio signal subject to interference from many sources outside your
control. This interference can cause momentary loss of control so it is advisable to always keep
a safe distance in all directions around your model, as this margin will help avoid collisions or
injury.
Age Recommendation: Not for children under 14 years. This is not a toy.
• A lways keep a safe distance in all directions around your model to avoid collisions or injury.
This model is controlled by a radio signal subject to interference from many sources outside
your control. Interference can cause momentary loss of control.
• Always keep aircraft in sight and under control.
• Alwaysoperateyourmodelinanopenareaawayfromcars,trafcorpeople.
• Avoid operating your model in the street where injury or damage can occur.
• Never operate the model in the street or in populated areas for any reason.
• Avoid operating your model in the street where injury or damage can occur.
• Never operate your model with low transmitter batteries.
• Always use fully charged batteries.
• Always remove batteries after use.
• Always let parts cool after use before touching.
• Carefully follow the directions and warnings for this and any optional support equipment
(chargers, rechargeable battery packs, etc.) you use.
• Keep all chemicals, small parts and anything electrical out of the reach of children.
• Moisture causes damage electronics. Avoid water exposure to all equipment not specially
designed and protected for this purpose.
• Never lick or place any portion of your model in your mouth as it could cause serious injury
or even death.

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Manual Aiolos
Specications:
• Span: 3180 mm
• Length: 1420 mm
• Wing area: 62,2 dm²
• Weight: 1700 g (dry)
• Airfoil: RG14spec (HS-001)
R/C functions:
• Aileron
• Elevator
• Rudder
• Flaps
• (Motor)

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Manual Aiolos
Manual Aiolos
The Fuselage
Prepare for the rst step two cable con-
nectors from MPX and Servo and isolate
them with heat shrink tube as shown on
the left.
Cable lenght:
Male servo connector --> Flaps: 41cm
Male servo connector --> Aileron: 90cm
Female servo connector --> Receiver
40cm (2x)
Solder the MPX pins to your decision but
it would be recommend to follow a com-
mon scheme.
Lighty sand the MPX female
connector and glue it in the
fuselage. Due to the fusela-
ge design this step could be
a bit tricky. A good solution
is to ll in thick epoxy from
the opposite site of the fu-
selage. Please pay attention
that no glue drops into the
connector.

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Manual Aiolos
Prepare as shown a
plywood servotray. The
openings are made for
Dymond DS 1550.
Set all Servos to neutral
and x them in the tray.
Due to the competetion design of the
fuselage it could be possible depending
on componets size to make some com-
promises in the positions of the ESC and
receiver. We recomend to extend all ESC
cable and install the ESC under the wing
joiner. Same for a bigger sized receiver.
We have tested this with an GR16 HOTT.
This receiver ts very thight beside the
battery.
Slide the servotray in the
fuselage and route the
ESC and RC cable at the
side of the servos.

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Manual Aiolos
Manual Aiolos
Drill a hole at the edge of
the canopy frame.
This hole will be used for
tighten the servohorn.
Position the servo exactly
below the hole.
Glue the servotray with
thick epoxy.
Drill a slot with a rotary
cutter in the V-tail rudder.
The slots will be used for
installing the aluminium
rudder horn.
Glue the torsionpin in the
V-tail. Please sand them
thoroughly.
Mark the rudder horn to
16mm. The horn will be
glued to that depth.
Install the ball head and
secure them with thread
lock.

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Manual Aiolos
Glue the aluminium
rudder horn with UHU
Endfest 300. Please take
care that the glue is also
in the opening for the
rudder horn.
Assembly the carbon rod. Cut
them to 105cm (2x) .
Glue a threaded bar in the
carbon rod and a clevis with
nut. The thread should potru-
de 2cm. Secure the clevis with
a M2 nut (not in kit)

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Manual Aiolos
Manual Aiolos
Use the same procedere
with the second servo.
Adjust the carbon rod
to the servo and x it
with Tesa outside of the
fuselage.
Fix an M2 threadet rod
in the opposite end of
the carbonrod and x it
to the end of the alumi-
nium rudderhorn. Please
take care that all grease
is removed from the rod
and glue it with Uhu End-
fest 300 on the previous
marking.

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Manual Aiolos
Route the linkage
through the fuselage and
connect it to the second
hole of servo horn. If
needet adjust the lenght
with turnig the clevis.
Fasten the servohorn
through the previous
drilled hole.
Prepare two notches in
the fuselage for the alu-
minium rudderhorn.
Assembly the V-tail rud-
der and conenct the ball
cup

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Manual Aiolos
Manual Aiolos
Fix the V-tail with a piece
of Tesa tape that i can be
removed easily later.
Drill two notches to the
fuselage endcap and
secure it with Tesa.
The Giga-aps will be
actuatet with a piece of
the Tesa tape. Prepare a
Tesa stripe and fold 5mm
width the glue side to the
glue side. You will have
now a piece of tape with
a 5mm non gluing dou-
ble tape layer part. Glue
the sticky part around
the elevator. The non
gluing part will actuate
the Giga-Flap.

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Manual Aiolos
Glue hook and loop tape
on the back of the lipo
and in the fuselage. If you
use high qualtity velcro
no additional fasteners
are required.
As the last step for the fu-
selage, install the motor,
spinner and propeller.
Please use again thread-
lock.

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Manual Aiolos
Manual Aiolos
Start with shrinking the
Aileron- and Flapservos
with Heatshrink tube.
Adjust all servos to neu-
tral. Cut the servoarm till
two holes left as shown.
Glue the torsion pins
with 5 min epoxy.
Please note that the pins
should protrude 8mm
out of the wings.
The wing

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Manual Aiolos
Route the cable harness
in the wing.
Adjust the the MPX con-
nector to the connector
in the fuselage and glue
it in the wing.
The aileron and ap lin-
kage will be installed on
top of the wing.
Mark as shown the center
of the wing cover scoop.
Lightly sand the bottom
of fhe servos and glue
them as shown in the
wing
Fuselage
Fuselage

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Manual Aiolos
Manual Aiolos
Drill a 3mm marking
hole direkt in front of the
trailing edge. Please note
that the hole must be
in one line to the servo-
horn.
Drill a 6x 17mm opening
for the clevis in the top
side of the wing. Use the
hole from the previous
step as a reference.
For the next step drilling the
holes the rudder horn and eye
bolts it is helpfull to use a DIY
drill template. Use a 20mm width
and 4mm thick piece of Balsa.
Cut thema as shown in two parts
and glue them in the angle of
45 °.

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Manual Aiolos
Depending on the hard-
ware drill qualitity it
could be better to drill
the rst hole (3mm) ver-
tical and then change to
the template.
Glue the eybolts without
the threadet inserts with
UHU Endfest. For addi-
tional stiness it is re-
commended to ad some
glue on the inside of the
rudder.
Assembly the linkage
with two clevis and a
threadet rod. Please note
that the measurement on
the foto is related to our
reference modell and can
only be used if the servos
are exactly installed as
shown in this this manu-
al.

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Manual Aiolos
Manual Aiolos
Connect the Servo to the
cable harness and install
the linkage.
Use Tesa tape for xing
the servo cover on the
bottom side of the wing
that the servo is still ac-
cessible.
Glue the linkage scoop
on the topside with
epoxy.

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Manual Aiolos
The Giga-Flaps will be
actuatet with a piece of
the Tesa tape. Prepare a
Tesa stripe and fold 5mm
width the glue side to the
glue side. You will have
now a piece of tape with
a 5mm non gluing dou-
ble tape layer part. Glue
the sticky part around
the aileron. The non glu-
ing part will actuate the
Giga-Flap.
We recommend to fasten the wings on the fuselage with a piece of tesa or install on your
own a Multiplex Multi-Lock System.

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Manual Aiolos
Manual Aiolos
Center of gravity (C.G.):
105 mm behind the nose
Control Throws:
Flugphase
Funktion Normal Thermik Speed
Aileron U/D 20/12 mm, Buttery: U 18 mm
Elevator U 10 mm / D 8 mm
Rudder L/R 12 mm
Flaps Mix with Aileron: U/D 9/8 mm,
Buttery: D maximal
D 5 mm U 4 mm

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Manual Aiolos
INSTRUCTIONS FOR DISPOSAL OF WEEE BY USERS IN THE EU
This Product must not be disposed of with other waste. Instead, it is the user`s responsibility to
dispose of their waste equipment by handing it over to a designated collections point for the recey-
cling of waste electrical and electronic equipment. The separate collection and receycling of your
waste equipment at the time of disposal will help to conserve natural resources and ensure that it is
receycled in a manner that protects human health and the environment. For more information about
where you can drop off your waste equipment for receycling, please contact your local city
your household waste disposal service or where you purchased the product.
Horizon Hobby GmbH
Hanskampring 9, 22885 Barsbüttel, Germany
CEO: Joseph M. Ambrose, Chris Dickerson
www.horizonhobby.eu
DECLARATION OF CONFORMITY
-
EU Compliance Statement: Horizon Hobby, LLC hereby declares that
this product is in compliance with the essential requirements and other
relevant provisions of the EMC Directive.
A copy of the EU Declaration of Conformity is available online at:
http://www.horizonhobby.com/content/support-render-compliance.