steinert UME 115 150 C User manual

Steinert GmbH
Widdersdorfer Straße 329-331 • D-50933 Köln
Postfach 45 11 60 • D-50886 Köln
Phone:
Switchboard +49-(0)221 / 49 84 - 0
Spare parts +49-(0)221 / 49 84 - 177
Service / Repairs +49-(0)221 / 49 84 - 132
Fax +49-(0)221 / 49 84 - 102
E-mail [e-mail]
www.steinert.de
INSTRUCTIONS OF INCORPORATION (EN)
Machine
Type
Serial no.
Job no.
Customer
Over-belt magnetic separator
UME 115 150 C
18 0077 060 01 + 18 0077 090 01 +
18 0077 100 01
A1180077
WTT B.V.
Münsterstraat 14
NL - 7575 ED Oldenzaal
KKS no. 1020AT203
Order no. WTT 20180031
Order date 2018-01-24
Project name 14246 Jieyang Project
Final customer
Year of manufacture
2018
TRANSLATION OF THE ORIGINAL

C o
Over-belt magnetic separator UME … C
Implementation example
Read the instructions
and the supplier's documentation in the Appendix before starting any
work!

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GB_UME 75-135 ... C-03-US
These operating instructions contain important information required to safely and efficiently operate
the over-belt magnetic separator (called machine below).
These installation instructions are part of the machine and must be accessible for all persons
operating or working on the system in a clearly legible condition at all times.
Make sure before starting work on the machine that all persons operating or working on the
machine have carefully read and understood these instructions. Compliance with all safety and
work instructions contained in the present instructions is an essential prerequisite for safe and
efficient working with the machine.
Please pay attention to and comply with locally applicable accident prevention regulations and
general safety regulations.
The illustrations in these operating instructions are for the purpose of information and basic
understanding. They may differ from the actual model of the machine. Deriving requirements from
the illustrations in the present operating instructions is not possible.
Translation of the original Operating Instructions
Printed in Germany
© Copyright Steinert GmbH. All rights reserved.
Manufacturer and customer service
If you have technical questions or are in need of spare parts, please contact:
Steinert GmbH
Widdersdorfer Straße 329-331 • D-50933 Köln
Postfach 45 11 60 • D-50886 Köln
Phone:
Switchboard +49 (0) 221 / 49 84 – 0
Spare parts +49 (0) 221 / 49 84 – 177
Service/Repairs +49 (0) 221 / 49 84 – 132
Fax +49 (0) 221 / 49 84 – 102
E-mail [e-mail]
www.steinert.de
Brands
Brands and trademarks of third parties are the property of their respective owners, and the respective
trademark laws must be observed.

Over-belt magnetic separator UME … C
Overview
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GB_UME 75-135 ... C-03-US
1 Overview ................................................................................. 9
1.1 Information about the installation instructions ...............9
1.2 Restricted liability...........................................................9
1.3 Copyright......................................................................10
1.4 Spare parts ..................................................................10
1.5 Warranty conditions.....................................................10
1.6 Customer service.........................................................10
2 Symbols ................................................................................ 11
2.1 Warnings......................................................................11
2.2 Notes – damage to property and the environment......11
2.3 Information...................................................................11
2.4 Other symbols..............................................................12
3 Safety .................................................................................... 13
3.1 Magnetic field strength limits for the protection of
persons........................................................................15
3.2 CE - label.....................................................................15
3.3 Responsibility of the owner..........................................16
3.4 Staff requirements .......................................................17
3.4.1 Qualification..................................................17
3.4.2 Unauthorized persons ..................................17
3.5 Personal protective equipment (PPE) .........................18
3.6 Safety devices..............................................................19
3.6.1 Guards..........................................................19
3.7 Behavior in case of danger or accident .......................19
3.8 Environmental protection.............................................21
3.8.1 Lubricants.....................................................21
3.9 Labeling .......................................................................22
4 Intended use ......................................................................... 23
4.1 Place of use.................................................................23
4.2 Reasonably foreseeable misuse..................................23
5 Technical data UME … … C ................................................ 24
5.1 Technical data UME 75-115 … C................................24
5.2 Operating conditions....................................................25
5.3 Emissions.....................................................................25
5.4 Type plate....................................................................25
5.5 Consumables...............................................................26

Over-belt magnetic separator UME … C
Overview
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GB_UME 75-135 ... C-03-US
6 Construction and function ..................................................27
6.1 Overview ......................................................................27
6.2 Brief description ...........................................................27
7 Transport, packaging and storage .....................................28
7.1 Safety instructions for transport...................................28
7.2 Symbols on the packaging...........................................29
7.3 Transport inspection.....................................................30
7.4 Packaging ....................................................................30
7.5 Transport......................................................................31
7.5.1 Transporting packages / modules ................31
7.5.2 Weight of the machine..................................32
7.6 Storage.........................................................................33
8 Installation and commissioning .........................................34
8.1 Installation location.......................................................35
8.1.1 Use of nonmagnetic material........................35
8.2 Installation....................................................................36
8.3 Commissioning.............................................................37
8.4 Connection to the power supply...................................37
8.4.1 Power supply................................................38
8.5 Inspections...................................................................39
9 Faults .....................................................................................40
9.1 Behaviour in case of malfunctions...............................41
9.1.1 Troubleshooting work ...................................41
9.2 List of mechanical faults...............................................42
10 Maintenance ..........................................................................43
10.1 Safety...........................................................................43
10.2 Cleaning.......................................................................44
10.3 Maintenance schedule.................................................45
10.4 Checking/replacing the discharge belt.........................47
10.4.1 Replacing the discharge belt........................48
10.4.2 Adjusting/tensioning the discharge belt........51
10.4.3 Setting the maximum permissible
discharge belt tension...................................52
10.4.4 Adjustment instructions for central running
of the discharge belts ...................................53
10.5 Lubrication....................................................................54
10.5.1 Lubricating the roller bearings......................54
10.5.2 Lubricating the drives ...................................56

Over-belt magnetic separator UME … C
Overview
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GB_UME 75-135 ... C-03-US
11 Disassembly ......................................................................... 57
11.1 Disassembly.................................................................58
11.2 Disposal .......................................................................58
12 Appendix ............................................................................... 59
12.1 Dimension sheet..........................................................59
12.2 Belt change device ......................................................61
12.3 3-phase motor..............................................................63
12.4 Gearbox .......................................................................65
12.5 STUME operating instructions.....................................67
12.6 Wiring diagram.............................................................69
12.7 Spare parts list.............................................................71
12.8 Declaration of incorporation.........................................73
13 Index ...................................................................................... 75

Over-belt magnetic separator UME … C
Overview
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GB_UME 75-135 ... C-03-US

Over-belt magnetic separator UME … C
Overview
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GB_UME 75-135 ... C-03-US
1 Overview
1.1 Information about the installation instructions
These instructions provide important information on how to operate
the machine. Compliance with all safety and work instructions is an
essential prerequisite for safe working.
Store the instructions as follows:
−in the immediate vicinity of the machine
−always accessible for the staff
−in a clean and legible condition
Always read the instructions carefully before starting work.
Pay attention to the accident prevention and general safety
regulations applicable to the area of operation of the machine.
Observe the instructions for the integrated components (see
Appendix).
1.2 Restricted liability
All information and notes in the present instructions are based on
valid standards and regulations, current state of technology and
our long-standing experience and expertise.
The manufacturer will not assume liability in case of:
non-adherence to instructions
Misuse
employment of untrained staff
unauthorized conversions
technical modifications
use of unapproved spare parts
The liabilities agreed in the supply contract, the General Terms and
Conditions and the legal provisions applicable at the time of
execution of the agreement shall also apply.
We reserve the right of technical modification in the context of
improving the performance characteristics and further
development.

Over-belt magnetic separator UME … C
Overview
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GB_UME 75-135 ... C-03-US
1.3 Copyright
These instructions are confidential. They are intended solely for
persons operating the machine. The instructions must not be
passed to third persons without the written approval of the
manufacturer.
The information, texts, drawings, pictures and other illustrations are
protected by copyright and subject to industrial property rights. Any
misuse will be prosecuted.
Multiplication in whatever way and format – including excerpts –
and application, disclosure and/or transfer of its contents or parts
thereof are prohibited unless a written approval of the originator
has been obtained. Noncompliance will cause indemnities. We
reserve the right to claim additional indemnities.
1.4 Spare parts
NOTE! Wrong spare parts!
Material damage.
 Use only genuine spare parts from the
manufacturer. H_FE_01_EN-US-00
The spare parts list is located in the appendix.
1.5 Warranty conditions
The warranty conditions are available as a separate document in
the sales documents.
1.6 Customer service
Contact our customer service when you have technical questions.
You can always find out the contact person responsible for you via
telephone, fax, email or internet.
Our employees are also eager to listen to your application-related
information and experience that might prove valuable for improving
our products.

Over-belt magnetic separator UME … C
Symbols
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GB_UME 75-135 ... C-03-US
2 Symbols
2.1 Warnings
Warnings are indicated by symbols in these instructions. Signal
words preceding the warnings indicate the extent of the risk.
SIGNAL WORD! Nature and source of danger!
Possible consequences of ignoring the
warning
 Measures to avoid the risk.
DANGER! Indicates an immediately dangerous situation
that, if not avoided, will cause death or
severe injuries.
WARNING! Indicates a potentially dangerous situation
that, if not avoided, will cause death or
severe injuries.
CAUTION! Indicates a potentially dangerous situation
that, if not avoided, will cause less severe or
light injuries.
2.2 Notes – damage to property and the environment
NOTE! Indicates a potentially dangerous situation
that, if not avoided, will cause damage to
property or the environment.
2.3 Information
Information!
Points out recommendations and
information necessary for efficient and
trouble free operation.

Over-belt magnetic separator UME … C
Symbols
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GB_UME 75-135 ... C-03-US
2.4 Other symbols
Work instructions
Structure of the work instructions:
Instructions for work.
Indicates result if applicable.
Lists
Structure of unnumbered lists:
List level 1
−List level 2

Over-belt magnetic separator UME … C
Safety
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GB_UME 75-135 ... C-03-US
3 Safety
This section gives an overview of all the most important safety
aspects for optimum protection of staff and for safe and fault-free
operation.
The non-observation of the handling and safety instructions listed
in this manual can lead to considerable risks.
DANGER! Electrical power!
Danger of life from electric shock.
 Installation and commissioning must only
be carried out by qualified employees or
under the guidance of the manufacturer.
 All work on the electrical system must be
carried out by trained electricians.
 Only operate the system if no
unauthorized changes have been made
and it is in perfect technical condition.
 When insulation damage is found,
interrupt the power supply and have
insulation repaired immediately.
 Never bypass or disable fuses.
 Always replace blown fuses with fuses of
the same rating.
G_ES_02_EN-US-00
DANGER! Static magnetic field!
Persons with metallic and/or active medical
implants are at risk of severe injury or even
death.
 Ensure that no persons with active
medical implants remain in the direct and
indirect danger area.
 Ensure that no persons with metallic
implants remain in the direct and indirect
danger area.
G_MFS_01_EN-US-00

Over-belt magnetic separator UME … C
Safety
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GB_UME 75-135 ... C-03-US
DANGER! Dynamic and static load!
Risk to life!
 The suitability of the foundation and the
installation location must be checked by a
structural engineer.
 For self-supporting structures, pay
attention to the dynamic stresses caused
by vibration and the movements of the
machine.
 Only use adequately dimensioned aids.
G_DSB_01_EN-US-00
DANGER! Falls from heights!
Risk of severe injuries or even death.
If large height differences (>1.5 m) are
to be overcome, safety belts and fall
protection devices must be used.
Make sure that at least one other expert
is in close proximity in order to ensure
safety in emergencies.
G_AH_02_EN-US-00
WARNING! Noise!
Hearing loss.
 Wear hearing protection.
 Do not enter the noise area unless it is
strictly necessary.
 Use suitable communication aids.
W_L_01_EN-US-00
CAUTION! Hot surface!
Burns.
 Avoid contact.
 Wear suitable personal protective
equipment.
 Allow hot surfaces to cool to ambient
temperature.
V_HO_01_EN-US-00
Limits for m agnetic

Over-belt magnetic separator UME … C
Safety
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GB_UME 75-135 ... C-03-US
3.1 Magnetic field strength limits for the protection of persons
Protection against magnetic fields
The maximum permissible limit value for persons with active
medical implants is 1 mT (corresponds to 10 Gauss).
This value is not exceeded at distances≥5 m from the strongest
magnet.
For persons without implants, the maximum permissible value
is 2 T (20000 Gauss) for limited exposure.
The permissible average value for continuous exposure
(approx. 8 hours) is 212 mT.
The maximum measured values at approx 1 m distance from a
magnet with the highest field strength and a power of 70 kW
were less than 100 mT.
Sources:
DIN EN 45502-2-1:2004-08; VDE 0750-10-1:2004-08 Active implantable medical
devices. BG-Regeln (nationwide cooperative rules), version 08/2004
3.2 CE - label
The over belt magnetic separator is a partial machine and does not
fulfill the conditions of the machinery directive, including the
changes valid at the time of the declaration.
The partial machine is intended to be assembled with other
machines (plant parts) to form a complete machine.
Commissioning is not permitted until the plant in which this
machine is to be fitted and of which it represents one component,
conforms to the conditions of all relevant directives.

Over-belt magnetic separator UME … C
Safety
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GB_UME 75-135 ... C-03-US
3.3 Responsibility of the owner
The machine is used in an industrial environment. The owner is
therefore subject to legal health and safety obligations.
Heed the safety, accident prevention and environment
protection regulations applicable to the area of operation of the
machine.
Duties of the machine owner:
Retrofit the necessary safety devices.
Keep information on applicable occupational protection
regulations up to date.
Perform a risk assessment to determine additional risks
resulting from the particular work conditions at the area of use
of the machine and implement them in the form of machine
standard operating procedures (SOPs).
Check during the entire operating time of the machine whether
the work instructions meet the current versions of the
regulations and amend the work instructions if applicable.
Clearly define and assign the responsibilities for installation,
operation, maintenance and cleaning.
Make sure all persons working on the machine have read and
understood the operating instructions.
Train and inform the staff about the risks at regular intervals.
Provide the required personal protection to the staff.
Make sure the machine is always in a perfect technical
condition.
Ensure compliance with the maintenance intervals specified in
these operating instructions.
Check all safety devices for proper function and completeness
at regular intervals.

Over-belt magnetic separator UME … C
Safety
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GB_UME 75-135 ... C-03-US
3.4 Staff requirements
3.4.1 Qualification
WARNING! Reduced responsiveness!
Risk of injury.
 Make sure that no one works on the system
with reduced responsiveness due to
medication, alcohol or drugs.
W_ER_01_EN-US-00
Incorrect handling may result in severe bodily injuries and
extensive property damage.
Observe the locally applicable regulations regarding age and
job-related issues when choosing staff.
The instructions define the following qualifications for the various
areas of operation:
Instructed person
has been instructed by the owner about the tasks they have
been assigned and the dangers that may occur in the event of
improper behavior.
Specialist staff
are capable of performing the tasks assigned to them and of
recognizing and avoiding potential hazards due to their training,
knowledge, experience and knowledge of commonly applicable
regulations.
Authorized electricians
are capable of performing work on electrical systems,
recognizing and avoiding potential hazards due to their training,
knowledge, experience and familiarity with commonly
applicable standards and regulations.
The authorized electrician has been trained with regard to the
particular site he/she is working on and is familiar with relevant
standards and regulations.
If necessary, internal instruction of the person deployed must be
performed taking into consideration their technical qualification.
3.4.2 Unauthorized persons
Unauthorized persons
Unauthorized persons are persons who do not meet the above
requirements (instructed person, specialist staff.

Over-belt magnetic separator UME … C
Safety
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GB_UME 75-135 ... C-03-US
3.5 Personal protective equipment (PPE)
Make sure the necessary protective equipment is used for the
respective task whenever working on the machine.
Heed the instructions regarding PPE on display in the work
area.
Do not wear rings, chains or other jewelery.
Use protective clothing
Use safety shoes
Use eye protection
Use hearing protection
Use a helmet
Use breathing protection
For particular work
 When performing special work, use the following personal
protective equipment.
Use safety belt
Safety harnesses may only be used by specially trained persons.

Over-belt magnetic separator UME … C
Safety
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GB_UME 75-135 ... C-03-US
3.6 Safety devices
DANGER! Malfunctioning safety devices!
Risk to life!
 Make sure that the safety devices are
properly installed.
 Make sure that all safety devices are
intact.
 Never disable safety devices.
 Make sure that the safety devices are
accessible at all times.
G_UW_01_EN-US-00
3.6.1 Guards
The magnetic separator is equipped with guards at the nip points
of the discharge belt of the belt and support rollers.
The machine is intended for use within a complete plant.
Installation in a plant is performed by the owner under compliance
with the applicable safety instructions.
(see also DIN EN ISO 13857 - Safety distances to prevent hazard
zones being reached by upper and lower limbs).
The machine owner is obliged to integrate the machine into the
emergency stop design of the complete plant and to retrofit
additional safety devices if necessary.
Commissioning is not permitted until the plant in which this
machine is to be fitted and of which it represents one component,
conforms to the conditions of all relevant directives.
3.7 Behavior in case of danger or accident
Preventive measures
Have first aid equipment (first aid kit, blankets etc.) and a fire
extinguisher at hand.
Familiarize staff with accident alarm, first aid and rescue
facilities.
Keep access paths for emergency vehicles clear.
Behavior in case of danger or accident

Over-belt magnetic separator UME … C
Safety
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GB_UME 75-135 ... C-03-US
Stop machine movements and switch off the power supply as
fast as possible in case of an emergency.
Proceed as follows in an emergency:
Initiate an EMERGENCY STOP immediately by pressing the
nearest EMERGENCY STOP button.
Evacuate any persons from the danger area.
Initiate first aid measures.
Switch off the master switch and secure it against switching on.
Alarm a doctor and the fire brigade if necessary.
Inform the person responsible on site.
Keep access paths for emergency vehicles clear.
After rescue:
Inform responsible authorities if demanded by the severity of
the emergency.