Steris RELIANCE 200 User manual

UNCRATING/INSTALLATION INSTRUCTIONS
RELIANCE®200/250
GLASSWAREWASHER
(01/30/02) P-920010-163
Rev. 1

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INNOCASE,WHETHERASARESULTOFABREACHOFCONTRACT,BREACHOFWARRANTY,
ORTORT(INCLUDING STERIS’S OR CUSTOMER’S WILLFUL ACTS, NEGLIGENCE, ORSTRICT
LIABILITY)SHALLSTERISOR CUSTOMER BE LIABLE TO THE OTHER FOR ANY CONSEQUEN-
TIAL OR INCIDENTAL DAMAGES INCURRED BY THE OTHER, INCLUDING, BUT NOT LIMITED
TO,LOSSOFREVENUE,PROFITS,ORGOODWILL. HOWEVER,NOTHINGCONTAINEDINTHIS
MANUALISINTENDEDTORELIEVEEITHERSTERISORCUSTOMERFROMCLAIMS,LIABILITY,
DAMAGES, OR EXPENSES RESULTING FROM BODILY INJURY, INCLUDING DEATH, OR
FROM PROPERTY DAMAGE INCURRED DUE TO THE WILLFUL ACTS, NEGLIGENCE, OR
STRICT LIABILITY OF THAT PARTY.
STERIS AGREES TO DEFEND, INDEMNIFY, AND HOLD CUSTOMER HARMLESS FROM ANY
AND ALL CLAIMS, LIABILITY, DAMAGES, OR EXPENSES DUE TO PERSONAL INJURIES,
INCLUDING DEATH, TO EMPLOYEES OF STERIS AND CUSTOMER AND TO THIRD PARTIES
AND FOR PROPERTY DAMAGE TO THE EXTENT CAUSED BY THE WILLFUL ACTS, NEGLI-
GENCE, OR STRICT LIABILITY OF STERIS . CUSTOMER AGREES TO DEFEND, INDEMNIFY,
AND HOLD STERIS HARMLESS FROM ANY AND ALL CLAIMS, LIABILITY, DAMAGES, OR
EXPENSES DUE TO PERSONAL INJURIES, INCLUDING DEATH, TO EMPLOYEES OF CUS-
TOMERANDSTERISANDTOTHIRDPARTIESAND FOR PROPERTY DAMAGE TO THE EXTENT
CAUSED BY THE WILLFUL ACTS, NEGLIGENCE, OR STRICT LIABILITY OF CUSTOMER.
WARNING - COPYING PROHIBITED
This manual is protected by Federal Copyright Law, which
provides for damages of up to $20,000, as well as
criminal fines and imprisonment, for unauthorized copying.

i
Uncrating/InstallationInstructions P-920010-163
Follow each step of the uncrating/installation instructions in the
orderpresented. Open the carton carefully to avoid damage to the
equipment inside. If you find any indication of damage to the
equipment (no matter how slight), show it to your supervisor.
To properly install this unit, you will need the Equipment Drawings
(previouslyfurnished),showingallutilityserviceandspacerequire-
ments. If drawings cannot be located, replacement copies may be
obtained by writing, faxing, or telephoning STERIS giving the serial
and model numbers of your equipment.
Onceinstalled,equipment operation should be tested by a qualified
service technician prior to your usage of the equipment.
If STERIS supervision is desired, for installing and starting up this
equipment, contact your local STERIS representative.
The Reliance®200 and 250 Glassware Washers are indicated for
point of use automated cleaning and drying of typical laboratory
glassware, as well as miscellaneous plastic items in university,
biotechnology or pharmaceutical research, analytical and quality
control laboratories. The Reliance 200 Glassware Washer is a
counter height washer and the Reliance 250 Glassware Washer, a
cabinet unit available as a freestanding or recessed unit.
IMPORTANT:A listing of Safety Warnings and Cautions to be
observedwhenuncrating,installing, and operatingthiswashercan
be found in Section 1 of these instructions. Do not begin uncrating/
installing this equipment until you have become familiar with this
information.
IMPORTANT:Be sure to check local occupational health and
safety regulations, as well as electric and plumbing codes, for any
special requirements that may pertain to the installation of this unit.
AnyalterationoftheequipmentnotauthorizedbySTERISEngineer-
ing Service which could affect its operation will void the warranty,
could adversely affect washing efficacy, could violate federal,
state, and local regulations, and could jeopardize your insurance
coverage.
STERIS supervision is recommended for installing and starting up
thisequipment. Contactthe STERIS Regional Office nearestyou for
availability information on this service.
©2002, STERIS Corporation. All rights reserved. Printed in Canada
A WORD FROM STERIS CORPORATION
Indications for Use
Introduction
Advisory

ii
P-920010-163 Uncrating/InstallationInstructions
A thorough preventive maintenance program is essential to safe
and proper equipment operation. You are encouraged to contact
your STERIS representative concerning extended service mainte-
nance agreements to give your equipment planned maintenance,
assuring equipment performance according to factory specifica-
tions.
A global network of skilled service specialists can provide periodic
inspectionsandadjustments to assure low-cost peak performance.
STERIS representatives can provide information regarding Annual
Maintenance Agreements.
STERIS carries a complete line of accessories for use in this
equipment. A STERIS representative will gladly review these with
you.
Sales and Service Technical Assistance
STERIS Corporation STERIS Engineering Services
5960 Heisley Road 2424 West 23rd Street
Mentor, Ohio 44060 Erie, PA 16506
Tel.: [phone] Tel.: [phone]
Fax: [phone] Fax: [phone]
Manufacturing Plant Authorized EU Representative
STERIS Canada Corporation STERIS Limited
415, rue des Alleghanys STERIS House
Beauport (Québec) Jays Close
Canada G1C 4N4 Viables
Tel.: [phone] Basingstoke,
Fax: [phone] Hampshire RG22 4AX,
United Kingdom
Tel.: [phone]
Fax: [phone]
STERIS Offices Worldwide
Benelux 32 2 523 2488
Canada 800 661 3937
France 33 1 4488 2688
Germany 49 2233 6999 0
Hong Kong 852 2 563 3623
Italy 39 02 66 80 53 10
Japan 81 78 321 2271
Korea 82 2 517 1517
Latin America 305 442 8202
Nordic 358 9 25851
Singapore 65 841 7677
Spain 34 91 658 5920
Sweden 46 152 228 30
United Kingdom 44 1256 840400
Web Site: www.steris.com
Introduction
Service Information

iii
Uncrating/InstallationInstructions P-920010-163
The Reliance 200 and 250 Glassware Washers meet the appli-
cable requirements of the following standards:
Underwriters Laboratories (UL) Standard 3101, as certified by ITS
Testing Laboratories, Inc., and Canadian Standards Association
(CSA), CAN/CSA 22.2 No 1010.1.
Governing Directive for the affixing of the CE mark:
Machinery Directive 98/37/EEC.
Standardsappliedtodemonstrateconformitytothedirectives:
EN-61010-1 (1993), IEC-61326-1.
Introduction
Certification

iv
P-920010-163 Uncrating/InstallationInstructions Introduction
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v
Uncrating/InstallationInstructions P-920010-163
1 LISTING OF WARNINGS, CAUTIONS ...................
AND SYMBOLS................................................ 1-1
Warnings and Cautions ...................................................1-1
Symbols ..........................................................................1-3
2 UNCRATING INSTRUCTIONS ......................... 2-1
Crate ............................................................................2-1
Tools.............................................................................2-3
Open Crate and Remove Skid .....................................2-5
Reliance 200 Glassware Washer.............................2-5
Reliance 250 Glassware Washer.............................2-9
Door Manual Safety Latches ......................................2-11
Service Access Panels ...............................................2-13
3 INSTALLATION INSTRUCTIONS ..................... 3-1
Technical Specifications .................................................3-1
Installation Requirements ................................................3-1
CE Requirements .........................................................3-3
Connect Utilities ..............................................................3-5
Installation Kit (optional) ...............................................3-5
Utility Connections .......................................................3-5
Electrical Connections.....................................................3-7
Units Operating on 60 Hz .............................................3-7
Units Operating on 50 Hz .............................................3-7
Optional Printer .............................................................3-11
Final Installation.............................................................3-15
Level the Unit .............................................................3-15
Optional Freestanding Panels (200 Model) ................3-17
Optional Countertop (200 Model) ...............................3-17
Installation Kit ............................................................3-18
4 INSTALLATION CHECKLIST ........................... 4-1
5 OPERATIONAL TEST ...................................... 5-1
Test Procedure................................................................5-1
Priming Procedure .......................................................5-4
Start-up Test .................................................................5-5
TABLE OF CONTENTS
SECTION TITLE PAGE
Table of Contents

vi
P-920010-163 Uncrating/InstallationInstructions Table of Contents
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1-1
Listing of Warnings, Cautions and Symbols Uncrating/InstallationInstructions P-920010-163
The following is a listing of the safety precautions which must be observed when uncrating and installing this
equipment. WARNINGS indicate the potential for danger to personnel and CAUTIONS indicate the potential for
damage to equipment. These precautions are repeated where applicable throughout the instructions.
WARNING - PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:
When moving the unit, use a forklift or pallet truck.
Tipping Hazard. This equipment is top heavy. Handle with care.
Unit is heavy. At least two people are required to move unit.
Before tilting the unit, make sure quick release pins are properly secured in service legs at the back
of the unit and on service handles in front of the unit.
WARNING - LACERATION/EYE INJURY HAZARD:
Whenremovingbands, wearglovesand eyeprotection,and always useatool specificallydesigned
to cut the bands. The bands used to secure this carton can cause personal injury when cut and
tension is released.
WARNING - LACERATION HAZARD:
When removing bolts, wear gloves to protect your hands.
WARNING - BURN HAZARD:
When checking the automatic stop feature, wear appropriate personal protective equipment
(PPE) and open chamber door slowly. Hot water/steam may be sprayed through door opening if
door is opened during a cycle.
WARNING - FALL HAZARD:
To prevent falls, keep floors dry. Promptly clean up any spills or drippage.
WARNING - ELECTRICAL SHOCK AND/OR BURN HAZARD:
Fasteners and star washers are used to ensure protective bonding continuity. Always reinstall any
star washer which may have been removed during installation or servicing.
Disconnect all utilities to unit before servicing. Do not service unit unless all utilities have been
properly locked out. Always follow local electrical codes and safety-related work practices.
Securecable wiresonjunctionboxwith strainrelieftopreventdamage towiringonunitand onwall.
Disconnect all utilities to unit before tilting the unit. Do not tilt unil unless all utilites have been
properly locked out. always follow electrical codes and safety-related work practices.
(See next page for additional Warnings and Cautions)
LISTING OF WARNINGS, CAUTIONS AND
SYMBOLS 1

1-2
P-920010-163 Uncrating/Installation Instructions Listing of Warnings, Cautions and Symbols
WARNING – CHEMICAL BURN/EYE INJURY HAZARD:
Wear gloves and eye protection when using a chemical product. Avoid contact with eyes or skin. If
spilled or splashed, flush with water for 15 minutes. If swallowed, DO NOT induce vomiting.
Administer an alkali with plenty of water. Seek medical attention immediately.
Detergentsarecausticandcancauseadverseeffectstoexposedtissues.Donotgetineyes,onskin,
or attempt to ingest by mouth.
• Read and follow the precautions and instructions on the detergent label and in the Material Safety
Data Sheet (MSDS) prior to handling the detergent, containers or servicing the detergent injection
pumps.
• Wear protective clothing, gloves, and face shield whenever handling detergents or servicing the
detergent injection pumps and lines.
CAUTION - POSSIBLE EQUIPMENT DAMAGE:
When removing adhesives from stainless steel, use a small amount of non-flammable cleaning
solvent. Rub in a back-and-forth motion (in same direction as surface grain). Solvent rubbed in a
circular motion or applied with a wire brush or steel wool on door and chamber assemblies can be
harmful to stainless steel. Do not use solvents on painted surfaces.
Whenunitisinstalledonacombustiblefloorand/orclosetoacombustiblewall,thefloorand/orwall
must be covered with a metal sheet extending to the outer edges of the machine.
Before operating equipment, always firmly push the manifolded accessory rack into the manifold
connector at the back of the wash chamber. If rack is not positioned correctly, door will not close,
damage may result, and unit will be unable to effectively wash load.
Always use a silicone lubricant to lubricate squeeze tubes. Petroleum-based lubricants, such as
Vaseline or grease, will cause squeeze tubes to melt.
Donotcutflexiblehose(utilitiesanddraining).Thewhole105"(2,667 mm)lengthoftheflexiblehose
is required when pulling out the unit for service or maintenance purposes.
Do not cut main electric supply cord. The whole 105"(2,667 mm) length of the main supply cord is
required when pulling out the unit for service or maintenance purposes.
Do not cut printer cable. The whole 105" (2,667 mm) length of the printer cable is required when
pulling out the unit for service or maintenance purposes.
On junction box, secure main supply cord with a strain relief to prevent damage to wiring.

1-3
Listing of Warnings, Cautions and Symbols Uncrating/InstallationInstructions P-920010-163
Symbols
(See next page for additional Symbols)
Wear Safety Gloves
Protective Earth (Ground)
Warning! Risk of Electrical Shock
Tip 'n Tell Indicator
Maximum Shipping and Storing
Temperature
Maximum Humidity Level
This Way Up
Do Not Stack
Fragile
Keep Dry
A Amperage Rating of the Unit
VVoltage Rating of the Unit
~Alternating Current
kW Power Rating of the Unit
Hz Frequency of the Unit
fPhase of the Unit
Symbol Definition

1-4
P-920010-163 Uncrating/Installation Instructions Listing of Warnings, Cautions and Symbols
Electrostatic Sensitive Device
Attention. Refer to Manual for Further
Instructions
Fuse Identification
Skin Corrosion Hazard. Consult MSDS
for Hazards Listing.
Lubricate Squeeze Tubes with
Lubricating Oil.
Symbol Definition
IMPORTANT: To prevent damage to piping and recirculation components during storage and transportation, an
anti-freeze solution has been put in the recirculation system. It is preferable to wait until a draining phase has been
completed before opening the unit door. Before starting the test cycle, refer to the MSDS sheet included in the
"Customer Information Envelope" for more information on the anti-freeze solution.

2-1
Uncrating Instructions Uncrating/Installation Instructions P-920010-163
UNCRATING INSTRUCTIONS 2
» Crate
NOTE: Optional water treatment units (Purified Water Generator
System and Water Softener System) are available for installation
with the Reliance® 200 and 250 Glassware Washers. For more
informationonthe uncrating, installation, and start-upofthese units,
please refer to Water Treatment Systems Equipment Manual (P-
920010-187).
This section contains information on how to uncrate and install the
unit.Checkthepackinglistto be sure that all the crates have arrived.
If a crate is missing, contact your local STERIS representative.
Reliance®200 Glassware Washer (Figure 2-1.)
• Weight: 550 lb (250 kg)
• Size (W x H x L) 41 x 45 x 42"
(1,066 x 1,143 x 1,068 mm)
Optional Countertop
• Weight: 42 lb (19 kg)
• Size (W x H x D) 37 x 6 x 33"
(940 x 150 x 840mm)
Optional Freestanding Panels
• Weight: 38 lb (17 kg)
• Size (W x H x L) 42 x 9 x 33"
(1,070 x 230 x 840 mm)
Optional Installation Kit
Weight 44 lb (20 kg)
Size (W x H x L) 12 x 4 x 48"
(304 x 102 x 1,219 mm)
Reliance®250 Glassware Washer (Figure 2-2.)
• Weight: 650 lb (295 kg)
• Size (W x H x L) 42 x 69.5 x 42"
(1,086 x 1,612 x 1,086 mm)
Optional Installation Kit
Weight: 24 lb (11 kg)
Size: 12 x 12 x 12"
(304 x 304 x 304 mm)

2-2
P-920010-163 Uncrating/Installation Instructions Uncrating Instructions
Figure 2-2. Reliance 250 Glassware
Washer Crate
Bands
Skid
Ref.:920-009-958
Tip Indicator
Skid
Bands
Figure 2-1. Reliance 200 Glassware
Washer Crate
Tip Indicator

2-3
Uncrating Instructions Uncrating/Installation Instructions P-920010-163
Following is a list of suggested tools required for the installation of
the Reliance 200/250 Glassware Washer:
• Crow bar
• Adjustable wrench
• Spirit level
• Screwdriver (slotted head and Phillips)
• Cutting pliers
• Ratchet, 1/2" socket
• Utility knife
• Hammer
NOTE: For 250 Units, go to page 2-9.
» Tools

2-4
P-920010-163 Uncrating/Installation Instructions Uncrating Instructions
Figure 2-3. Reliance®200 Glassware Washer
Door
Service
Access Panel
Detergent
Compartment
Control
Panel
Frame
Door
Control
Panel
Service
Access Panel Detergent
Compartment
Freestanding
Panels (Optional)
Countertop
(Optional)
Utility
Connection
Plates
Figure 2-4. Reliance®200 Glassware Washer
(with Optional Freestanding Panels and Countertop)

2-5
Uncrating Instructions Uncrating/Installation Instructions P-920010-163
NOTE: Equipment is heavy. Use a forklift or pallet truck to move
crates.
NOTE: Uncrate on level floor as close to installation site as possible.
1. Checktipindicator,locatedonupper left side of crate (see Figure
2-1.)Tip indicator containsa blue compound at thebottom of the
indicator. If unit has been tipped, residue from the blue com-
pound will be found higher up in the indicator.
If unit has been tipped, contact your STERIS representative to
determine if a service technician is required to inspect the
equipment and determine if unit was damaged.
2. Positionunit to open crate from the top. Provide a clear work area
on all sides.
3. Carefully cut and remove bands from crate (see Figure 2-1).
Discard bands before continuing.
4. Open cardboard box from the top.
5. Remove Customer Information envelope including:
• Uncrating/Installation Manual
• Operator Manual
6. Pull out cardboard corners.
7. Remove nails holding cardboard to skid. Remove and discard
cardboard side panels.
8. Remove and discard polystyrene wrap and cardboard from
around the unit.
9. Removefoambetweendoorandwashchamberframe.Closethe
door.
NOTE: Once door is closed, it cannot be opened until power is on.
See page 2-11 for special instructions to open door manually.
10. Check tip indicator, located on back of unit. If unit has been
tipped, contact your STERIS representative to determine if a
service technician is required to inspect the equipment and
determine if unit was damaged.
11. With unit still mounted on skid, use a forklift or pallet truck to
move equipment to installation site. Check for center of gravity
for safe handling (see Figure 2-5).
12. Open detergent compartment (see Figure 2-9).
13. Remove Phillips screw holding service access panel in place
(see Figure 2-9). Remove service access panel and set aside.
14. Remove4 boltssecuring unit base to skid(2 in front and 2at the
back).
Open Crate and
Remove Skid
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» Reliance 200 Glassware
Washer
WARNING - PERSONAL INJURY
AND/OR EQUIPMENT DAMAGE
HAZARD: When moving the unit,
use a forklift or pallet truck.
WARNING - PERSONAL INJURY
AND/OR EQUIPMENT DAMAGE
HAZARD: Unit is heavy. At least
two people are required to move
the unit.
WARNING - LACERATION/EYE
HAZARD: When removing bands,
wear gloves and eye protection,
and always use a tool specifically
designed to cut the bands. The
bands used to secure this carton
cancausepersonalinjurywhencut
and tension is released.
WARNING - LACERATION HAZ-
ARD: When removing bolts, wear
gloves to protect your hands.

2-6
P-920010-163 Uncrating/Installation Instructions Uncrating Instructions
Figure 2-5. Center of Gravity Reliance 200 Glassware Washer
CENTER OF GRAVITY
CENTER OF GRAVITY

2-7
Uncrating Instructions Uncrating/Installation Instructions P-920010-163
IMPORTANT: Unit must come off the skid from the back. Use a
cardboard or other protective material to slide unit off the skid.
15. Slide unit off skid.
16. Rollunit close tofinal installation site.Keep enough workspace
at the back of unit to connect utilities.
17. Discard all packing material removed during uncrating proce-
dures.

2-8
P-920010-163 Uncrating/Installation Instructions Uncrating Instructions
Figure 2-6. Reliance®250 Glassware Washer
Panel
Door
Control Panel
Detergent
Compartment