Stihl KM 91 R User manual

{
STIHL KM 91 R Instruction Manual
Notice d’emploi

Original Instruction ManualPrinted on chlorine-free paper
Printing inks contain vegetable oils, paper can be recycled.
© ANDREAS STIHL AG & Co. KG, 2017
0458-468-8221-A. VA1.A17.
0000007505_002_GB
KM 91 R
English
1
{This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process
with electronic systems.
Contents
Dear Customer,
Thank you for choosing a quality
engineered STIHL product.
It has been built using modern
production techniques and
comprehensive quality assurance.
Every effort has been made to ensure
your satisfaction and troublefree use of
the product.
Please contact your dealer or our sales
company if you have any queries
concerning this product.
Your
Dr. Nikolas Stihl
KombiSystem 2
Guide to Using this Manual 2
Safety Precautions and Working
Techniques 3
Approved KombiTools 8
Mounting the Loop Handle 8
Adjusting the Throttle Cable 9
Fuel 9
Fueling 11
Starting / Stopping the Engine 11
Operating Instructions 13
Replacing the Air Filter 14
Engine Management 14
Adjusting the Carburetor 14
Spark Arresting Screen in Muffler 15
Spark Plug 15
Storing the Machine 16
Maintenance and Care 17
Main Parts 19
Specifications 20
Maintenance and Repairs 21
Disposal 21
STIHL Limited Emission Control
Warranty Statement 22

KM 91 R
English
2
In the STIHL KombiSystem a number of
different KombiEngines and KombiTools
can be combined to produce a power
tool. In this instruction manual the
functional unit formed by the
KombiEngine and KombiTool is referred
to as the power tool.
Therefore, the separate instruction
manuals for the KombiEngine and
KombiTool should be used together for
the power tool.
Always read and and make sure you
understand both instruction manuals
before using your power tool for the first
time and keep them in a safe place for
future reference.
Pictograms
The meanings of the pictograms
attached to the machine are explained in
this manual.
Depending on the model concerned, the
following pictograms may be attached to
your machine.
Symbols in text
WARNING
Warning where there is a risk of an
accident or personal injury or serious
damage to property.
NOTICE
Caution where there is a risk of
damaging the machine or its individual
components.
Engineering improvements
STIHL's philosophy is to continually
improve all of its products. For this
reason we may modify the design,
engineering and appearance of our
products periodically.
Therefore, some changes, modifications
and improvements may not be covered
in this manual.
KombiSystem Guide to Using this Manual
Fuel tank; fuel mixture of
gasoline and engine oil
Operate decompression
valve
Manual fuel pump
Operate manual fuel
pump
Tube of grease
Intake air: Summer
operation
Intake air: Winter
operation
Handle heating

KM 91 R
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Observe all applicable local safety
regulations, standards and ordinances.
If you have not used this type of power
tool before: Have your dealer or other
experienced user show you how it is
operated or attend a special course in its
operation.
Minors should never be allowed to use a
power tool.
Keep bystanders, especially children,
and animals away from the work area.
When the power tool is not in use, shut it
off so that it does not endanger others.
Secure it against unauthorized use.
The user is responsible for avoiding
injury to third parties or damage to their
property.
Lend or rent your power tool only to
persons who are familiar with this model
and its operation – do not lend your
power tool without the KombiEngine and
KombiTool instruction manuals.
The use of noise emitting power tools
may be restricted to certain times by
national or local regulations.
To operate the power tool you must be
rested, in good physical condition and
mental health.
If you have any condition that might be
aggravated by strenuous work, check
with your doctor before operating a
power tool.
Persons with pacemakers only: The
ignition system of your power tool
produces an electromagnetic field of a
very low intensity. This field may
interfere with some pacemakers. STIHL
recommends that persons with
pacemakers consult their physician and
the pacemaker manufacturer to reduce
any health risk.
Do not operate the power tool if you are
under the influence of any substance
(drugs, alcohol) which might impair
vision, dexterity or judgment.
Use your power tool only for the
applications described in the instruction
manual of the KombiTool you are using.
Do not use your power tool for any other
purpose because of the increased risk of
accidents.
Do not operate the KombiEngine without
a properly mounted KombiTool since
this may result in damage to the
machine.
Only use KombiTools and accessories
that are explicitly approved for this
power tool by STIHL or are technically
identical. It is important that you read the
chapter on "Approved KombiTools". If
you have any questions in this respect,
consult a servicing dealer. Use only high
quality tools and accessories in order to
avoid the risk of accidents and damage
to the machine.
STIHL recommends the use of genuine
STIHL tools and accessories. They are
specifically designed to match the
product and meet your performance
requirements.
Never attempt to modify your machine in
any way since this may increase the risk
of personal injury. STIHL excludes all
liability for personal injury and damage
to property caused while using
unauthorized attachments.
Do not use a pressure washer to clean
your power tool. The solid jet of water
may damage parts of the power tool.
Clothing and Equipment
Wear proper protective clothing and
equipment.
See also notes on "Clothing and
Equipment" in the instruction manual of
the KombiTool you are using.
Safety Precautions and
Working Techniques
Special safety precau-
tions must be observed
when working with a
power tool.
Always read and and
make sure you under-
stand both instruction
manuals (KombiEngine
and KombiTool) before
using your power tool for
the first time and keep
them in a safe place for
future reference. Non-
observance of the safety
precautions may result in
serious or even fatal
injury.
Avoid clothing that could
get caught on branches
or brush or moving parts
of the machine. Do not
wear a scarf, necktie or
jewelry. Tie up and con-
fine long hair (e.g. with a
hair net, cap, hard hat,
etc.).

KM 91 R
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Transporting the Power Tool
Always shut off the engine.
Transporting by vehicle: Properly secure
your power tool to prevent turnover, fuel
spillage and damage.
See also notes on "Transporting the
Machine" in the instruction manual of the
KombiTool you are using.
Fueling
Always shut off the engine before
refueling.
Do not fuel a hot engine – fuel may spill
and cause a fire.
Open the fuel cap carefully to allow any
pressure build-up in the tank to release
slowly and avoid fuel spillage.
Fuel your power tool only in well-
ventilated areas. If you spill fuel, wipe
the machine immediately – if fuel gets on
your clothing, change immediately.
This reduces the risk of unit vibrations
causing the fuel cap to loosen or come
off and spill quantities of fuel.
To reduce the risk of serious or fatal
burn injuries, check for fuel leakage. If
fuel leakage is found, do not start or run
the engine until leak is fixed.
Before Starting
Check that your power tool is properly
assembled and in good condition – refer
to appropriate chapters in the instruction
manuals.
–Check the fuel system for leaks,
paying special attention to visible
parts such as the tank cap, hose
connections and the manual fuel
pump (on machines so equipped). If
there are any leaks or damage, do
not start the engine – risk of fire.
Have your machine repaired by a
servicing dealer before using it
again.
–Use only an approved combination
of cutting attachment, deflector,
handle and harness. All parts must
be assembled properly and
securely.
–The stop switch must move freely.
–Check smooth action of choke
knob, throttle trigger lockout and
throttle trigger – the throttle trigger
must return automatically to the idle
position. The choke knob must
spring back from the g and <
positions to the run position F when
the throttle trigger lockout and
throttle trigger are squeezed.
–Check that the spark plug boot is
secure – a loose boot may cause
arcing that could ignite combustible
fumes and cause a fire.
–Never attempt to modify the controls
or safety devices in any way.
–Keep the handles dry and clean –
free from oil and dirt – for safe
control of the power tool.
–Adjust the harness and handle(s) to
suit your height and reach.
To reduce the risk of accidents, do not
operate your power tool if it is damaged
or not properly assembled.
If you use a shoulder strap or full
harness: Practice removing and putting
down the machine as you would in an
emergency. To avoid damage, do not
throw the machine to the ground when
practicing.
See also notes on "Before Starting" in
the instruction manual of the KombiTool
you are using.
Start the engine.
Start the engine at least 3 meters from
the fueling spot, outdoors only.
Place the power tool on firm ground in
an open area. Make sure you have good
balance and secure footing. Hold the
Gasoline is an extremely
flammable fuel. Keep
clear of naked flames. Do
not spill any fuel – do not
smoke.
After fueling, tighten
down the fuel tank cap as
securely as possible.

KM 91 R
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power tool securely. The attachment
must be clear of the ground and all other
obstructions because it may begin to run
when the engine starts.
To reduce the risk of injury, avoid
contact with the attachment.
Do not drop start the power tool – start
the engine as described in the
instruction manual. Note that the
attachment continues to run for a short
period after you let go of the throttle
trigger – flywheel effect.
Check idle speed setting: The
attachment must be stationary when the
engine is idling with the throttle trigger
released.
To reduce the risk of fire, keep hot
exhaust gases and hot muffler away
from easily combustible materials (e.g.
wood chips, bark, dry grass, fuel).
See also notes on "Starting / Stopping
the Engine" in the instruction manual of
the KombiTool you are using.
Holding and Controlling the Power Tool
Always hold the power tool firmly with
both hands on the handles.
Make sure you always have good
balance and secure footing.
Models with loop handle
Left hand on loop handle, right hand on
control handle, even if you are left-
handed.
During Operation
In the event of imminent danger or in an
emergency, switch off the engine
immediately – operate the stop switch.
The correct engine idle speed is
important to ensure that the attachment
stops moving when you let go of the
throttle trigger. If the attachment
continues to run when the engine is
idling, have your dealer check your
machine and make proper adjustments
or repairs. Check and correct the idle
speed setting regularly. STIHL
recommends an authorized STIHL
servicing dealer.
Be particularly alert and cautious when
wearing hearing protection because
your ability to hear warnings (shouts,
alarms, etc.) is restricted.
To reduce the risk of accidents, take a
break in good time to avoid tiredness or
exhaustion.
Work calmly and carefully – in daylight
conditions and only when visibility is
good. Stay alert so as not to endanger
others.
Use your power tool only in the areas
specified in the KombiTool instruction
manual.
To reduce the risk of serious or fatal
injury from breathing toxic fumes,
ensure proper ventilation when working
in trenches, hollows or other confined
locations.
To reduce the risk of accidents, stop
work immediately in the event of
nausea, headache, visual disturbances
(e.g. reduced field of vision), problems
with hearing, dizziness, deterioration in
ability to concentrate. Apart from other
possibilities, these symptoms may be
caused by an excessively high
concentration of exhaust gases in the
work area.
Operate your power tool so that it
produces a minimum of noise and
emissions – do not run the engine
unnecessarily, accelerate the engine
only when working.
0000-GXX-0492-A0
Your power tool produces
toxic exhaust fumes as
soon as the engine is
running. These fumes
may be colorless and
odorless and contain
unburned hydrocarbons
and benzol. Never run
the engine indoors or in
poorly ventilated loca-
tions, even if your model
is equipped with a cata-
lytic converter.

KM 91 R
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To reduce the risk of fire, do not smoke
while operating or standing near your
power tool. Note that combustible fuel
vapor may escape from the fuel system.
The dusts, vapor and smoke produced
during operation may be dangerous to
health. Wear a suitable respirator in very
dusty or smoky conditions.
If your power tool is subjected to
unusually high loads for which it was not
designed (e.g. heavy impact or a fall),
always check that it is in good condition
before continuing work – see also
"Before Starting". Check the fuel system
in particular for leaks and make sure the
safety devices are working properly. Do
not continue operating your power tool if
it is damaged. In case of doubt, consult
your servicing dealer.
Do not operate your power tool in the
starting throttle position – engine speed
cannot be controlled in this position.
Before leaving the power tool
unattended: Shut off the engine.
To reduce the risk of injury, always shut
off the engine before changing the
KombiTool or attachment.
Vibrations
Prolonged use of the power tool may
result in vibration-induced circulation
problems in the hands (whitefinger
disease).
No general recommendation can be
given for the length of usage because it
depends on several factors.
The period of usage is prolonged by:
–Hand protection (wearing warm
gloves)
–Work breaks
The period of usage is shortened by:
–Any personal tendency to suffer
from poor circulation (symptoms:
frequently cold fingers, tingling
sensations).
–Low outside temperatures.
–The force with which the handles
are held (a tight grip restricts
circulation).
Continual and regular users should
monitor closely the condition of their
hands and fingers. If any of the above
symptoms appear (e.g. tingling
sensation in fingers), seek medical
advice.
Maintenance and Repairs
Service the machine regularly. Do not
attempt any maintenance or repair work
not described in the instruction manual.
Have all other work performed by a
servicing dealer.
STIHL recommends that you have
servicing and repair work carried out
exclusively by an authorized STIHL
servicing dealer. STIHL dealers are
regularly given the opportunity to attend
training courses and are supplied with
the necessary technical information.
Only use high-quality replacement parts
in order to avoid the risk of accidents
and damage to the machine. If you have
any questions in this respect, consult a
servicing dealer.
STIHL recommends the use of original
STIHL replacement parts. They are
specifically designed to match your
model and meet your performance
requirements.
To reduce the risk of injury from
unintentional engine startup, always
shut off the engine and disconnect the
spark plug boot before performing any
repairs, maintenance or cleaning work. –
Exception: Carburetor and idle speed
adjustments.
Do not turn the engine over on the
starter with the spark plug boot or spark
plug removed since there is otherwise a
risk of fire from uncontained sparking.
To reduce the risk of fire, do not service
or store your machine near open flames.
Check the fuel filler cap for leaks at
regular intervals.
Use only a spark plug of the type
approved by STIHL and make sure it is
in good condition – see "Specifications".
Inspect the ignition lead (insulation in
good condition, secure connection).
Check the condition of the muffler.
To reduce the risk of fire and damage to
hearing, do not operate your machine if
the muffler is damaged or missing. –
Do not touch a hot muffler since burn
injury will result.
Vibration behavior is influenced by the
condition of the AV elements – check the
AV elements at regular intervals.
Maintenance, replacement, or repair of
the emission control devices and
systems may be performed by any
nonroad engine repair establishment or
individual. However, if you make a

KM 91 R
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7
warranty claim for a component which
has not been serviced or maintained
properly or if nonapproved replacement
parts were used, STIHL may deny
coverage.
For any maintenance please refer to the
maintenance chart and to the warranty
statement near the end of the instruction
manual.

KM 91 R
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The following STIHL KombiTools may
be mounted on the KombiEngine:
A barrier bar is supplied with the
machine. Attach the barrier bar to the
loop handle.
NInsert square nuts (1) in the barrier
bar (2) – the holes must line up
NInsert the clamp (3) in the loop
handle (4) and position them
together on the shaft (5)
NPosition clamp (6)
NPosition barrier bar (2) – note
position!
NLine up the holes
NInsert bolts (7) in the holes – and
screw them into the barrier bar as
far as possible
Approved KombiTools
KombiTool
1) the barrier bar on the loop handle
supplied with the machine must be
used – see also "Mounting the Loop
Handle"
Application
FS-KM Brushcutter with
mowing head
FS-KM 1) Brushcutter with
grass cutting blade
FSB-KM Brushcutter with
mowing head
HL-KM 145° Long reach hedge
trimmer, adjustable
HL-KM 0° Long reach hedge
trimmer
FH-KM 145° Power scythe
BG-KM Blower
HT-KM Pole pruner
BF-KM Cultivator with pick
tines
FBD-KM Redefining bed
edges
FCB-KM Lawn edging
FCS-KM Lawn edging
KB-KM Bristle brush
KW-KM PowerSweep
Mounting the Loop Handle
2
002BA098 KN
1
1
5
4
002BA099 KN
2
3
67

KM 91 R
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NFit the loop handle (4) at a distance
of (A) approx. 20 cm (8 in) forward
of the control handle (8)
NOrient the loop handle
NTighten the bolts – lock the nuts if
necessary
The sleeve (9) is present depending on
the country and must be located
between the loop handle and control
handle.
Always leave the barrier bar attached.
It may be necessary to correct the
adjustment of the throttle cable after
assembling the machine or after a
prolonged period of operation.
Adjust the throttle cable only when the
unit is completely and properly
assembled.
NSet the throttle trigger to the full
throttle position.
NCarefully rotate the screw in the
throttle trigger in the direction of the
arrow until you feel initial resistance.
Then rotate it another half turn in the
same direction.
This engine is certified to operate on
unleaded gasoline and the STIHL two-
stroke engine oil at a mix ratio of 50:1.
Your engine requires a mixture of high-
quality gasoline and two-stroke air
cooled engine oil.
Use mid-grade unleaded gasoline with a
minimum octane rating of 89 ((R+M)/2)
and no more than 10% ethanol content.
Fuel with an octane rating below 89 may
increase engine temperatures. This, in
turn, increases the risk of piston seizure
and damage to the engine.
The chemical composition of the fuel is
also important. Some fuel additives not
only detrimentally affect elastomers
(carburetor diaphragms, oil seals, fuel
lines, etc.), but magnesium castings and
catalytic converters as well. This could
cause running problems or damage the
engine. For this reason STIHL
recommends that you use only quality
unleaded gasoline!
Gasoline with an ethanol content of
more than 10% can cause running
problems and major damage in engines
and should not be used.
For further details, see
www.STIHLusa.com/ethanol
The ethanol content in gasoline affects
engine speed – it may be necessary to
readjust the carburetor if you use fuels
with various ethanol contents.
A
9
8
4
002BA353 KN
Adjusting the Throttle Cable
002BA655 KN
Fuel

KM 91 R
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WARNING
To reduce the risk of personal injury
from loss of control and / or contact with
the running cutting tool, do not use your
unit with incorrect idle adjustment. At
correct idle speed, the cutting tool
should not move.
If your power tool´s idle speed is
incorrectly adjusted, have your
authorized STIHL servicing dealer
check your machine and make the
proper adjustments and repairs.
The idle speed and maximum speed of
the engine change if you switch from a
fuel with a certain ethanol content to
another fuel with a much higher or lower
ethanol content.
This problem can be avoided by always
using fuel with the same ethanol
content.
To ensure the maximum performance of
your STIHL engine, use a high quality 2-
cycle engine oil, such as STIHL 2-cycle
engine oils. STIHL 2-cycle engine oils
are specially designed for STIHL
engines. To help your engine run
cleaner and reduce harmful carbon
deposits, STIHL recommends using
STIHL HP Ultra 2-cycle engine oil, or
use an equivalent high quality 2-cycle
engine oil.
To meet the requirements of EPA and
CARB we recommend to use STIHL HP
Ultra oil or equivalent.
Do not use BIA or TCW rated (two-
stroke water cooled) mix oils or other
mix oils that state they are for use in both
water cooled and air cooled engines
(e.g., outboard motors, snowmobiles,
chain saws, mopeds, etc.).
Take care when handling gasoline.
Avoid direct contact with the skin and
avoid inhaling fuel vapor. When filling at
the pump, first remove the container
from your vehicle and place the
container on the ground before filling. To
reduce the risk of sparks from static
discharge and resulting fire and/or
explosion, do not fill fuel containers that
are sitting in or on a vehicle or trailer.
The container should be kept tightly
closed in order to limit the amount of
moisture that gets into the mixture.
The machine’s fuel tank should be
cleaned as necessary.
STIHL MotoMix
STIHL recommends the use of STIHL
MotoMix. STIHL MotoMix has a high
octane rating and ensures that you
always use the right gasoline/oil mix
ratio.
STIHL MotoMix uses STIHL HP Ultra
two-stroke engine oil suited for high
performance engines.
For further details, see
www.STIHLusa.com/ethanol
Fuel mix ages
If not using STIHL MotoMix, only mix
sufficient fuel for a few days of work, not
to exceed 30 days of storage. Store in
approved fuel-containers only. When
mixing, pour oil into the container first,
and then add gasoline. Close the
container and shake it vigorously by
hand to ensure proper mix of oil and
gasoline.
Dispose of empty mixing-oil containers
only at authorized disposal locations.
Gasoline Oil (STIHL 50:1 or equiva-
lent high-quality oils)
Liters Liters (ml)
1 0.02 (20)
5 0.10 (100)
10 0.20 (200)
20 0.40 (400)
US gal. US fl.oz.
12.6
2 1/2 6.4
512.8

KM 91 R
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Preparations
NBefore fueling, clean the filler cap
and the area around it to ensure that
no dirt falls into the tank.
NPosition the machine so that the
tank cap faces up.
Opening the filler cap
NTurn the cap counterclockwise until
it can be removed from the tank
opening.
NRemove the cap.
Filling Up with Fuel
Take care not to spill fuel while fueling
and do not overfill the tank.
STIHL recommends you use the STIHL
filler nozzle for fuel (special accessory).
NFill up with fuel.
Closing the filler cap
NPlace the cap in the opening.
NTurn the cap clockwise as far as
stop and tighten it down as firmly as
possible by hand.
Controls
1Throttle trigger lockout
2Throttle trigger
3Stop switch with Run and Stop
positions. Depress the stop switch
(…) to switch off the ignition – see
"Function of stop switch and ignition
system".
Function of stop switch and ignition
system
The ignition is switched off and the
engine stopped when the stop switch is
pressed. The stop switch returns
automatically to the Run position when it
is released: The ignition is switched on
again after the engine stops – the engine
is then ready to start.
Fueling
266BA028 KN
2709BA003 KN
2709BA004 KN
Starting / Stopping the
Engine
2
1
3
0000-GXX-0477-A0

KM 91 R
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Starting the Engine
NPress the manual fuel pump
bulb (9) at least five times – even if
the bulb is already filled with fuel.
NPress in the choke knob (8) and turn
it to the position that suits the engine
temperature:
The choke knob must engage in
position.
Cranking
NPlace the power tool on the ground
so that it rests on the machine
support: Check that the working tool
is not touching the ground or any
other obstacles – see also "Starting
/ Stopping the Engine" in the
KombiTool instruction manual.
NMake sure you have a safe and
secure footing.
NHold the unit with your left hand and
press it down firmly – your thumb
should be under the fan housing.
NOTICE
Do not stand or kneel on the drive tube.
NHold the starter grip with your right
hand.
NPull the starter grip slowly until you
feel it engage and then give it a brisk
strong pull.
NOTICE
Do not pull out the starter rope all the
way – it might otherwise break.
NDo not let the starter grip snap back.
Guide it slowly back into the housing
so that the starter rope can rewind
properly.
NContinue cranking until the engine
runs.
As soon as the engine runs
NPress down the throttle trigger
lockout and open the throttle – the
choke knob moves to the run
gif the engine is cold
<for warm start – also use this posi-
tion if the engine has been running
but is still cold.
0000-GXX-0478-A0
0000-GXX-1674-A0
0000-GXX-1319-A0
0000-GXX-1318-A0
0000-GXX-1558-A0

KM 91 R
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position F. After a cold start, warm
up the engine by opening the
throttle several times.
WARNING
There is a risk of injury if the KombiTool
runs when the engine is idling. Adjust
the carburetor so that the KombiTool
does not run when the engine is idling –
see “Adjusting the Carburetor”.
Your machine is now ready for
operation.
Stopping the Engine
NDepress the momentary contact
stop switch – the engine stops –
release the stop switch – it springs
back to the run position.
Other Hints on Starting
Engine stalls in cold start position g or
under acceleration.
NMove the choke knob to < and
continue cranking until the engine
runs.
Engine does not start in warm start
position <
NMove the choke knob to g and
continue cranking until the engine
runs.
If the engine does not start
NCheck that all settings are correct.
NCheck that there is fuel in the tank
and refuel if necessary.
NCheck that the spark plug boot is
properly connected.
NRepeat the starting procedure.
Engine is flooded
NMove the choke knob to F and
continue cranking until the engine
runs.
Fuel tank run until completely dry
NAfter refueling, press the manual
fuel pump bulb at least five times –
even if the bulb is already filled with
fuel.
NSet the choke lever to suit the
engine temperature.
NNow start the engine.
During break-in period
A factory-new machine should not be
run at high revs (full throttle off load) for
the first three tank fillings. This avoids
unnecessary high loads during the
break-in period. As all moving parts
have to bed in during the break-in
period, the frictional resistances in the
engine are greater during this period.
The engine develops its maximum
power after about 5 to 15 tank fillings.
During Operation
After a long period of full throttle
operation, allow the engine to run for a
short while at idle speed so that engine
heat can be dissipated by the flow of
cooling air. This protects engine-
mounted components (ignition,
carburetor) from thermal overload.
After Finishing Work
Storing for a short period: Wait for the
engine to cool down. Empty the fuel tank
and keep the machine in a dry place,
well away from sources of ignition, until
you need it again. For longer out-of-
service periods – see "Storing the
Machine".
Operating Instructions

KM 91 R
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14
Filters have an average life of more than
a year. Do not remove the filter cover or
replace the air filter as long as there is no
noticeable loss of power.
If there is a noticeable loss of engine
power
NTurn the choke knob to g.
NLoosen the screws (1).
NRemove the filter cover (2).
NClean away loose dirt from around
the filter.
NRemove the filter element (3).
NReplace dirty or damaged filter
element (3).
NReplace any damaged parts.
Installing the Filter Element
NInstall the filter element (3) in the
filter housing and fit the cover.
NInsert the screws (1) and tighten
them down firmly.
Exhaust emissions are controlled by the
design of the fundamental engine
parameters and components (e.g.
carburation, ignition, timing and valve or
port timing) without the addition of any
major hardware.
The carburetor has been set at the
factory to provide an optimum fuel-air
mixture under most operating
conditions.
Adjusting Idle Speed
Engine stops while idling
NWarm up the engine for about
3 minutes.
NTurn the idle speed screw (LA)
slowly clockwise until the engine
runs smoothly – the attachment
must not run.
Attachment runs when engine is idling
NTurn the idle speed screw (LA)
slowly counterclockwise until the
cutting attachment stops running
and then turn the screw about
another 1/2 to 3/4 turn in the same
direction.
WARNING
If the attachment continues to run when
the engine is idling, have your machine
checked and repaired by your servicing
dealer.
Replacing the Air Filter
1
1
0000-GXX-0482-A0
2
3
4
Engine Management Adjusting the Carburetor
0000-GXX-0495-A0

KM 91 R
English
15
NIf the engine is down on power,
check the spark arresting screen in
the muffler.
NWait for the muffler to cool down.
NTake out the screw (4).
NLift the spark arresting screen (5)
and pull it out.
NClean the spark arresting
screen (5). If the screen is damaged
or heavily carbonized, install a new
one.
NRefit the spark arresting screen (5).
NInsert the screw (4) and tighten it
down firmly.
NIf the engine is down on power,
difficult to start or runs poorly at idle
speed, first check the spark plug.
NFit a new spark plug after about 100
operating hours – or sooner if the
electrodes are badly eroded. Install
only suppressed spark plugs of the
type approved by STIHL – see
"Specifications".
Removing the Spark Plug
NRemove the cover (1).
NPull off the spark plug boot (2).
NUnscrew the spark plug (3).
Checking the Spark Plug
NClean dirty spark plug.
NCheck electrode gap (A) and
readjust if necessary – see
"Specifications".
NRectify the problems which have
caused fouling of the spark plug.
Possible causes are:
–Too much oil in fuel mix.
–Dirty air filter.
–Unfavorable running conditions.
WARNING
Arcing may occur if the adapter nut (1) is
loose or missing. Working in an easily
combustible or explosive atmosphere
may cause a fire or an explosion. This
can result result in serious injuries or
damage to property.
Spark Arresting Screen in
Muffler
0000-GXX-0486-A0
4
5
Spark Plug
3
2
1
0000-GXX 0537-A0
000BA039 KN
A
1
000BA045 KN

KM 91 R
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16
NUse resistor type spark plugs with a
properly tightened adapter nut.
Installing the Spark Plug
NScrew the spark plug (3) into the
cylinder.
NTighten down the spark plug (3) with
the combination wrench.
NPress the boot (2) firmly onto the
spark plug.
NFit the cover (1) and screw it down
firmly.
For periods of 3 months or longer
NDrain and clean the fuel tank in a
well ventilated area.
NDispose of fuel properly in
accordance with local
environmental requirements.
NRun the engine until the carburetor
is dry – this helps prevent the
carburetor diaphragms sticking
together.
NThoroughly clean the machine – pay
special attention to the air filter.
NRemove, clean and check the
attachment. Coat metal parts with
corrosion inhibiting oil.
NStore the machine in a dry and
secure location Keep out of the
reach of children and other
unauthorized persons.
Storing the Machine

KM 91 R
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17
Maintenance and Care
The following intervals apply to normal operating conditions only. If your daily work-
ing time is longer or operating conditions are difficult (very dusty work area, etc.),
shorten the specified intervals accordingly.
before starting work
after finishing work or daily
after each refueling stop
weekly
monthly
every 12 months
if problem
if damaged
as required
Complete machine
Visual inspection (condition, leaks) XX
Clean XX
Replace any damaged parts X
Control handle Check operation XX
Air filter Visual inspection XX
Replace1) X
Manual fuel pump (if fitted) Check X
Have repaired by servicing dealer2) X
Pickup body in fuel tank Have checked by servicing dealer2) X
Have replaced by servicing dealer2) XXX
Fuel tank Clean XX
Carburetor
Check idle adjustment – the working/cut-
ting attachment must not run XX
Adjust idle speed X
Spark plug Adjust electrode gap X
Replace after every 100 operating hours
Cooling inlet Visual inspection X
Clean X
Cylinder fins Have cleaned by servicing dealer2) X
Valve clearance
If power is low or cranking effort very
high, have valve clearance checked
and, if necessary, adjusted by servicing
dealer2)
X
Spark arresting screen in muffler Check XX
Clean or replace XX

KM 91 R
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All accessible screws and nuts (not adjust-
ing screws) Retighten X
Anti-vibration elements Check XXX
Have replaced by servicing dealer2) X
Safety labels Replace X
1) Only if there is a noticeable loss of engine power
2) STIHL recommends an authorized STIHL servicing dealer.
The following intervals apply to normal operating conditions only. If your daily work-
ing time is longer or operating conditions are difficult (very dusty work area, etc.),
shorten the specified intervals accordingly.
before starting work
after finishing work or daily
after each refueling stop
weekly
monthly
every 12 months
if problem
if damaged
as required
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1
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