Still HPS-20 User manual

Original instructions
Hand pallet truck
HPS-20
HPS-25
0051 0052
50988046007 EN - 09/2013

Table of contents
g
1 Foreword
Your industrial truck .................................................. 2
General ........................................................... 2
ECconformity,CElabelling ............................................ 2
ECdeclarationofconformity ............................................ 3
Information about documentation ........................................ 4
Documentationscope ................................................ 4
Issuedateandcurrentnessofmanual ..................................... 5
Copyright and trademark rights .......................................... 5
Explanation of information symbols used . . ................................ 5
Typical graphics ..................................................... 6
Environmental considerations .......................................... 7
Packaging ......................................................... 7
Disposal of units during repair work ....................................... 7
2 Introduction
Proper usage ....................................................... 10
Impermissible use ................................................... 11
Place of use ........................................................ 12
Residual dangers, residual risks ......................................... 13
Danger to employees ................................................. 15
Specific usage risks as a result of operating the industrial truck .................. 16
3Safety
Definition of terms used for responsible persons ............................. 18
Operatingcompany .................................................. 18
Qualifiedperson .................................................... 18
Operator .......................................................... 20
Essentials for safe operation ........................................... 20
Changes and retrofitting ............................................... 20
Warning regardingnon-originalparts ..................................... 21
Damage, defects and misuse of safety systems .............................. 21
Safety inspections ................................................... 22
Periodic safety inspection of the industrial truck .............................. 22
Safety regulations for handling consumables ............................... 23
Permissibleconsumables ............................................. 23
Oils .............................................................. 23
50988046007 [EN] I

Table of contents
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Hydraulicfluid ...................................................... 24
Disposalofconsumables .............................................. 25
4Overviews
General view ....................................................... 28
General view ....................................................... 28
Identification points .................................................. 29
Overview .......................................................... 29
Nameplate ......................................................... 30
5 Operation
Checks and operations prior to commissioning .............................. 32
Visualinspections ................................................... 32
Fittingthetiller ...................................................... 33
Commissioning ..................................................... 33
Steering ........................................................... 33
Lifting ............................................................ 34
Liftingsystem ....................................................... 34
Lifting system controls ................................................ 34
Brakes ............................................................ 36
Brakingtheindustrialtruck ............................................. 36
Emergency stop ..................................................... 36
Parking brake (special equipment) ....................................... 37
Workingwithloads ................................................... 38
Safety regulations for handing loads ...................................... 38
Beforetheloadpick-up ................................................ 38
Takinguploadingunits ................................................ 38
Takingupload ...................................................... 39
Transportingpallets .................................................. 39
Drivingonlifts ...................................................... 39
Driving on loadingbridges ............................................. 40
Cold store application ................................................. 41
Coldstoreapplication ................................................. 41
Operation in special business situations ................................... 42
Transport .......................................................... 42
Decommissioning ................................................... 43
Parking the industrialtrucksecurely ...................................... 43
II 50988046007 [EN]

Table of contents
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Cleaning .......................................................... 44
Cleaning the industrial truck ............................................ 44
After cleaning ....................................................... 44
6 Maintenance
General maintenance information ........................................ 46
Qualifications of personnel ............................................. 46
Intervals for maintenance andinspection .................................. 47
Orderingsparepartsandwearingparts .................................... 48
Maintenance data table ............................................... 49
Safety regulations for maintenance ....................................... 50
Generalinformation .................................................. 50
Preparation for maintenance ........................................... 50
Jackingup ......................................................... 50
Maintenance ....................................................... 51
Rollermaintenance .................................................. 51
Servicing the lifting system ............................................. 53
Adjustingtheloweringdevice ........................................... 54
Maintenance after 6 months ............................................ 57
Othertasks ........................................................ 57
Checkingtheforks ................................................... 57
Checkingthehydraulicoillevelandhydraulicsystemforleaks ................... 57
7 Technical data
Dimensions ........................................................ 60
Technical datasheet .................................................. 61
50988046007 [EN] III

1
Foreword

1Foreword
Your industrial truck
Your industrial truck
General
The industrial trucks described in these op-
erating instructions are built to the applicable
standards and safety regulations. The indus-
trial trucks are fitted with the most up-to-date
technology It is now a matter of handling the
trucks safely and maintaining their functional-
ity.
These operating instructions provide the
necessary information to do this. Read and
observe theinformation provided before
commissioning the industrial truck. This
will prevent accidents and ensure that the
warranty remains valid.
EC conformity, CE labelling
With the EC declaration of conformity, the
manufacturer confirms that the industrial truck
complies with the standards and regulations
valid at the time of marketing. The CE labelling
is attached to the nameplate and indicates
compliance with the standards and regula-
tions listed in the EC declaration of conformity.
An independent structural change or addition
to the industrial truck can compromise safety,
thus invalidating the EC declaration of confor-
mity.
The EC declaration of conformity must be
carefully stored and made available to the
responsible authorities.
25
0988046007 [EN]

Foreword 1
Your industrial truck
EC declaration of conformity
50988046007 [EN] 3

1Foreword
Information about documentation
Information about documentation
Documentation scope
These operating instructions describe all
measures necessary for the safe operation
and proper maintenance of your industrial
truck in all possible variants at the time of
printing. Special designs based on customer
request are documented in separate operating
instructions. If you have any questions, please
contact your service centre.
Please enter the production no. and year of
manufacture from the nameplate ⇒ Chap-
ter "Nameplate", P. 4-30 in the space pro-
vided:
Production no. ...............................................
Year of manufacture
...................................................
Please quote these numbers during all techni-
cal enquiries.
Operating instructions are provided with each
industrial truck. These instructions must be
stored carefully and must be available to the
operator and operating company at any time.
If the operating instructions are lost, the op-
erating company must obtain a replacement
from the manufacturer immediately.
The operating instructions can be reordered
as a spare part from the STILL service centre.
The personnel responsible for operating and
maintaining the equipment must be familiar
with these operating instructions.
The operating company (see ⇒ Chapter "Def-
inition of terms used for responsible per-
sons", P. 18) must ensure that all users have
received, read and understood these instruc-
tions.
Thank you for reading and complying with
these instructions. If you have any questions
or suggestions for improvements, or if you
have found any errors, please contact your
authorised service centre.
45
0988046007 [EN]