Stober POSIDRIVE FDS 5000 series User manual

from V 5.6-D
02/2012 DE
DESCRIPTION
5th generation of STÖBER inverters
Blocks

Notes on Safety
Block descriptions
ID 441692.01
www.stoeber.de
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STÖBER ANTRIEBSTECHNIK
Notes on Safety
When in operation, inverters from STÖBER ANTRIEBSTECHNIK GmbH + Co.
KG may have energized or rotating parts depending on their protection rating.
Surfaces may heat up. For these reasons, comply with the following:
•The safety notes listed in the following sections and points
•The technical rules and regulations
In addition, always read the projecting instructions and the commissioning
instructions.
STÖBER ANTRIEBSTECHNIK GmbH + Co. KG accepts no liability for
damages caused by non-adherence to the instructions or applicable
regulations.
Subject to technical changes to improve the devices without prior notice.
This documentation is purely a product description. It does not represent
promised properties in the sense of warranty law.
Component part of the product
The technical documentation is a component part of a product.
•Since the technical documentation contains important information, always
keep it handy in the vicinity of the device until the machine is disposed of.
•If the product is sold, disposed of, or rented out, always include the
technical documentation with the product.
Operation in accordance with its intended use
In the sense of DIN EN 50178 (previously VDE 0160), the POSIDRIVE®
FDS 5000 and MDS 5000 and the POSIDYN®SDS 5000 model series
represent the electrical equipment of power electronics for the control of power
flow in high-voltage current systems. They are designed exclusively to power
•Servo motors (MDS 5000, SDS 5000) and
•Asynchronous motors (FDS 5000, MDS 5000 and SDS 5000).
Operation for purposes other than the intended use include the connection of
other electrical loads!
Before the manufacturer is allowed to put a machine on the market, he must
have a danger analysis prepared as per machine guideline 98/37/EG. This
analysis establishes the dangers connected with the use of the machine. The
danger analysis is a multi-stage, iterative process. Since this documentation
cannot begin to provide sufficient insight into the machine guidelines, please
carefully study the latest standards and legal situation yourself. After the drive
controller has been installed in machines, it cannot be commissioned until it
has been determined that the machine complies with the regulations of EG
guideline 98/37/EG.

Notes on Safety
Block descriptions
ID 441692.01
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STÖBER ANTRIEBSTECHNIK
Ambient conditions
Model series POSIDRIVE®FDS 5000 and MDS 5000 and POSIDYN®
SDS 5000 are products of the restricted sales class as described in IEC 61800-
3. This product may cause high-frequency interference in residential zones and
the user may be asked to take suitable measures.
The inverters are not designed for use in public low-voltage networks which
power residential areas. High-frequency interference must be expected when
the inverters are used in such a network.
The inverters are only intended for use in TN networks. The inverters are only
designed for use on supply current networks which can delivery at the most a
maximum of symmetrical rated short circuit current at 480 Volts as per the
following table:
Device family Size Max. symmetrical rated short
circuit current
FDS 5000,
MDS 5000,
SDS 5000
BG 0 and BG 1 5000 A
MDS 5000
SDS 5000
BG 2 5000 A
BG 3 10000 A
Install the inverter in a switching cabinet in which the permissible ambient
temperature is not exceeded (see mounting instructions).
The following applications are prohibited:
•Use in potentially explosive areas
•Use in environments with harmful substances as per EN 60721 (e.g., oils,
acids, gases, fumes, powders, irradiation)
•Use with mechanical vibration and impact stresses which exceed the
information in the technical data of the mounting instructions
Implementation of the following applications is only permitted when STÖBER
ANTRIEBSTECHNIK GmbH + Co. KG has been contacted first for permission:
•Use in non-stationary applications

Notes on Safety
Block descriptions
ID 441692.01
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STÖBER ANTRIEBSTECHNIK
Qualified personnel
Since the drive controllers of the model series POSIDRIVE®FDS 5000,
POSIDRIVE®MDS 5000 and POSIDYN®SDS 5000 may harbor residual risks,
all configuration, transportation, installation and commissioning tasks including
operation and disposal may only be performed by trained personnel who are
aware of the possible risks.
Personnel must have the qualifications required for the job. The following table
lists examples of occupational qualifications for the jobs:
Activity Possible occupational qualifications
Transportation and
storage
•Worker skilled in storage logistics or comparable
training
Configuration •Graduate engineer (electro-technology or electrical
power technology)
•Technician (m/f) (electro-technology)
Installation and
connection
•Electronics technician (m/f)
Commissioning (of a
standard application)
•Technician (m/f) (electro-technology)
•Master electro technician (m/f)
Programming •Graduate engineer (electro-technology or electrical
power technology)
Operation •Technician (m/f) (electro-technology)
•Master electro technician (m/f)
Disposal •Electronics technician (m/f)
In addition, the valid regulations, the legal requirements, the reference books,
this technical documentation and, in particular, the safety information contained
therein must be carefully
•read,
•understood and
•complied with.
Transportation and storage
Immediately upon receipt, examine the delivery for any transportation
damages. Immediately inform the transportation company of any damages. If
damages are found, do not commission the product.
If the device is not to be installed immediately, store it in a dry, dust-free room.
Please see the mounting instructions for how to commission an inverter after it
has been in storage for a year or longer.

Notes on Safety
Block descriptions
ID 441692.01
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STÖBER ANTRIEBSTECHNIK
Installation and connection
Installation and connection work are only permitted after the device has been
isolated from the power!
The accessory installation instructions allow the following actions during the
installation of accessories,
•The housing of the MDS 5000, SDS 5000 and FDS 5000 in the upper slot
can be opened
•The housing of the MDS 5000 and SDS 5000 in the bottom slot can be
opened.
Opening the housing in another place or for other purposes is not permitted.
Use only copper lines. For the line cross sections to be used, see table 310-16
of the NEC standard for 60 oC or 75 oC.
Protect the device from falling parts (pieces of wire, leads, metal parts, and so
on) during installation or other tasks in the switching cabinet. Parts with
conductive properties inside the inverter can cause short circuits or device
failure.
The motor must have an integrated temperature monitor with basic isolation in
accordance with EN 61800-5-1 or external motor overload protection must be
used.
The permissible protection class is protective ground. Operation is not
permitted unless the protective conductor is connected in accordance with the
regulations. Comply with the applicable instructions for installation and
commissioning of motor and brakes.
Commissioning, operation and service
Remove additional coverings before commissioning so that the device cannot
overheat. During installation, provide the free spaces specified in the mounting
instructions to prevent the inverter from overheating.
The housing of the drive controller must be closed before you turn on the
supply voltage. When the supply voltage is on, dangerous voltages can be
present on the connection terminals and the cables and motor terminals
connected to them. Remember that the device is not necessarily de-energized
after all indicators have gone off.
When network voltage is applied, the following are prohibited
•Opening the housing,
•Connecting or disconnecting the connection terminals
•Installing accessories.

Notes on Safety
Block descriptions
ID 441692.01
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STÖBER ANTRIEBSTECHNIK
Proceed as shown below to perform these tasks:
1. Disable the enable (X1).
2. Turn off the supply voltage (power pack and controller power supply
as well as any auxiliary voltages for encoder, brake, etc.).
3. Protect the supply voltages from being turned on again.
4. Wait 5 minutes (time the DC link capacitors need to discharge)
5. Determine isolation from the voltage.
6. Short circuit the network input and ground it.
7. Cover the adjacent, voltage-carrying parts.
You can then start your work on the drive controller.
Repairs may only be performed by STÖBER ANTRIEBSTECHNIK GmbH +
Co. KG. Send defective devices together with a fault description to:
STÖBER ANTRIEBSTECHNIK GmbH + Co. KG
Abteilung VS-EL
Kieselbronner Str.12
75177 Pforzheim
GERMANY
Disposal
Please comply with the latest national and regional regulations!
Dispose of the individual parts separately depending on their nature and
currently valid regulations such as, for example
•Electronic scrap (PCBs)
•Plastic
•Sheet metal
•Copper
•Aluminum
Residual dangers
The connected motor can be damaged with certain settings of drive controllers:
•Longer operation against an applied motor halting brake
•Longer operation of self-cooled motors at slow speeds
Drives can reach dangerous excess speeds (e.g., setting of high output
frequencies for motors and motor settings which are unsuitable for this).
Secure the drive accordingly.

Notes on Safety
Block descriptions
ID 441692.01
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STÖBER ANTRIEBSTECHNIK
Software
Using the POSITool software
The POSITool software package can be used to select the application and adjust
the parameters and signal monitoring of the 5th generation of STÖBER inverters.
The functionality is specified by selecting an application and transmitting these data
to an inverter.
The program is the property of STÖBER ANTRIEBSTECHNIK GmbH + Co. KG
and is copyrighted. The program is licensed for the user.
The software is only provided in machine-readable form.
STÖBER ANTRIEBSTECHNIK GmbH + Co. KG gives the customer a non-
exclusive right to use the program (license) provided it has been legitimately
obtained.
The customer is authorized to use the program for the above activities and
functions and to make copies of the program, including a backup copy for support
of this use, and to install same.
The conditions of this license apply to each copy. The customer promises to affix
the copyright notation to each copy of the program and all other property notations.
The customer is not authorized to use, copy, change or pass on/transmit the
program for purposes other than those in these regulations. The customer is also
not authorized to convert the program
(i.e., reverse assembly, reverse compilation) or to compile it in any other way. The
customer is also not authorized to issue sublicenses for the program, or to rent or
lease it out.
Product maintenance
The obligation to maintain refers to the two latest program versions created by
STÖBER ANTRIEBSTECHNIK GmbH + Co. KG and approved for use.
STÖBER ANTRIEBSTECHNIK GmbH + Co. KG will either correct program errors
or will provide the customer with a new program version. This choice will be made
by STÖBER ANTRIEBSTECHNIK GmbH + Co. KG. If, in individual cases, the error
cannot be immediately corrected, STÖBER ANTRIEBSTECHNIK GmbH + Co. KG
will provide an intermediate solution which may require the customer to comply
with special operation regulations.
A claim to error correction only exists when the reported errors are reproducible or
can be indicated with machine-generated outputs. Errors must be reported in a
reconstructable form and provide information which is useful to error correction.
The obligation to correct errors ceases to exist for such programs which the
customer changes or edits in any way unless the customer can prove that such
action is not the cause of the reported error.
STÖBER ANTRIEBSTECHNIK GmbH + Co. KG will keep the respective valid
program versions in an especially safe place (fireproof data safe, bank deposit
box).

Notes on Safety
Block descriptions
ID 441692.01
www.stoeber.de
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STÖBER ANTRIEBSTECHNIK
Presentation of notes on safety
Notice
means that property damage may occur if the stated
precautionary measures are not taken.
Caution
with warning triangle means that minor injury may occur if
the stated precautionary measures are not taken.
Warning
means that there may be a serious danger of death if the
stated precautionary measures are not taken.
Danger
means that serious danger of death exists if the stated
precautionary measures are not taken.
Information
indicates important information about the product or a
highlighted portion of the documentation which requires
special attention.
CAUTION
WARNING
DANGER
NOTICE

Introduction
Block descriptions
ID 441692.01
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STÖBER ANTRIEBSTECHNIK
Introduction
Axis management is integrated on the POSIDRIVE®MDS 5000, POSIDRIVE®
FDS 5000 and POSIDYN®SDS 5000 inverters. This offers the following
operating modes:
•Single-axis operation:
An axis configured with POSITool is used on a connected motor. This is
possible with the MDS 5000, FDS 5000 and SDS 5000.
•Multiple-axis operation:
Two, three and four axes configured with POSITool are used on a
connected motor. The axes can be used sequentially like parameter records
on the motor. This is possible with the MDS 5000, FDS 5000 and
SDS 5000.
•POSISwitch®multiple-axis operation:
Up to 4 motors connected to POSISwitch®are operated sequentially with up
to 4 axes. This is possible with the MDS 5000 and SDS 5000.
This option requires the following system structure.
The system of the 5th generation of STÖBER inverters is divided into two areas
- the global area and the axis area. The global area contains the programming
and parameterization related to the inverter. This includes device control, the
setting of I/O components such as brake resistors and so on. In addition, it is
responsible for managing the axis area.
The axis area is divided into up to four axes. Each axis contains the
programming and parameterization for one motor and is addressed by the
global area. The axis area contains the motor setting and the application of the
motor. The uses are defined by STÖBER ANTRIEBSTECHNIK in so-called
applications or, optionally, can be programmed as desired by the user.
Global area Axis areas
ESC
X3
I/O
#
Figure 0-1 Setup of global and axis area
Axis 1
Axis 2
Axis 3
Axis 4

Introduction
Block descriptions
ID 441692.01
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STÖBER ANTRIEBSTECHNIK
Purpose oft the manual
This manual is a reference book for the modules. It contains the descriptions of
the modules that you can use with the "free graphic programming" option in the
axis and global configuration.
Setup
This manual is divided into four sections. In the first three sections, you can find
descriptions of the administration modules (module numbers > 8 000 000),
system modules (module number < 49 999) and standard modules (module
numbers > 100 000). In the sections, the descriptions are organized according
to the module number. The fourth section lists the modules according to the
POSITool distribution in the libraries. This section helps you to find modules in
this manual even without the module number.
Readers
Users who are familiar with the control of drive systems and have a knowledge
of PLC/CNC programming are the target group of this manual.
Other manuals
For further information, see the following manuals:
•Commissioning instructions with information on new installation or
replacement of inverter: FDS 5000 (ID 442293), MDS 5000 (ID 442297),
SDS 5000 (ID 442301).
•Projecting manual for the inverter with technical data and information on the
installation and connection of the inverter and its accessories: FDS 5000 (ID
442269), MDS 5000 (ID 442273), SDS 5000 (ID 442277).
•Operating manual for set up the inverter: FDS 5000 (ID 442281), MDS 5000
(ID 442285), SDS 5000 (ID 442289).
•Programming manual (ID 441693) for Information on programming with
POSITool.
•POSITool operating manual (ID 442233) for Information on the basic
functions of POSITool.
Further support
If you have questions about the technology which have not been answered in
this document, please contact:
• Telephone: [phone]
• E-Mail: [e-mail]
If you have questions about the documentation or training programs, please
contact:
• E-Mail: [email protected]

Total summary
Block descriptions
ID 441692.01
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STÖBER ANTRIEBSTECHNIK
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Organization blocks
System blocks
Standard blocks

Organization blocks
Block descriptions
ID 441692.01
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STÖBER ANTRIEBSTECHNIK

Organization blocks
Block descriptions
ID 441692.01
STÖBER ANTRIEBSTECHNIK
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Table of Contents
Table of Contents 12
8000001 Parameter 13
8000005 Text (one line) 14
8000006 Input-Pin 15
8000007 Output-Pin 16
8000008 Constant value 17
8000009 Arraysize 18
8000010 Text (multi line) 19
8000011 Constant parameter address 20

Organization blocks
Block descriptions
ID 441692.01
STÖBER ANTRIEBSTECHNIK
13
8000001 Parameter
Description
The block supplies the value or address of the specified parameter.
It is mainly used to connect the current value of a parameter to block inputs. Remember that the value is
output unscaled and a PreRead function which may be assigned to the parameter is not called.
In addition, the block can be connected to the ParAdr input of blocks 192 to 197, 397 to 398 and 418 to
423 and the block supplies the address information of the specified parameter. These write accesses are
also unscaled and a PostWrite function which may be assigned is not called.
NOTE
To specify a parameter on the block, double click the block in the configuration interface with the left
mouse button (configuration interface must be in edit mode!). Then enter coordinate of the parameter.
Outputs
No. Name Datatype Scaling Description
1 –– Value/address of the parameter specified on the block

Organization blocks
Block descriptions
ID 441692.01
STÖBER ANTRIEBSTECHNIK
14
8000005 Text (one line)
Description
The block is used as a one-line commentary for the graphic circuiting. The characters comma, semicolon
and paragraph (§) are not allowed.

Organization blocks
Block descriptions
ID 441692.01
STÖBER ANTRIEBSTECHNIK
15
8000006 Input-Pin
Description
The block is used to read access the input signals defined in the block attributes within a block.
The block can be used multiple times in a block.
Outputs
No. Name Datatype Scaling Description
1 –– Value of the read input

Organization blocks
Block descriptions
ID 441692.01
STÖBER ANTRIEBSTECHNIK
16
8000007 Output-Pin
Description
The block is used to write access the output signals defined in the block attributes within a block.
It must be instanced and connected exactly once for each output.
Inputs
No. Name Datatype Scaling Description
1 –– Value of the output to be written

Organization blocks
Block descriptions
ID 441692.01
STÖBER ANTRIEBSTECHNIK
17
8000008 Constant value
Description
The block supplies a constant value with a data type which can be selected.
Evaluation of the value depends on the form in which it is input. If the input begins with "0," the value is
interpreted in octal notation. If the value begins with "0x," it is evaluated hexadecimally.
Furthermore, conversion is terminated when the first invalid character occurs. The entry "0172845" is
interpreted as the octal value "172." Please remember that the block and the online monitoring display
indicate the value entered by the user.

Organization blocks
Block descriptions
ID 441692.01
STÖBER ANTRIEBSTECHNIK
18
8000009 Arraysize
Description
The block supplies the number of array elements of an array parameter. The array parameter whose
number of elements is to be supplied is entered in the block. Double click the block in the
configuration interface with the left mouse button. Then enter the coordinate of the array parameters.
Outputs
No. Name Datatype Scaling Description
1 –I16 – Number of array elements

Organization blocks
Block descriptions
ID 441692.01
STÖBER ANTRIEBSTECHNIK
19
8000010 Text (multi line)
Description
The block is used for multiple-line commentary in the graphic circuiting. The paragraph character (§) may not
be used.