Stone RP850G User manual

OPERATOR MANUAL
MODELS: RP850G and RP850D
REVISION: A 3/2002 P/N 56514
REVERSIBLE PLATE
A 100% employee-owned American manufacturer

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FOREWORD ................................................................................................................................................... 4
TECHNICAL DATA ........................................................................................................................................ 5 - 8
Machine Specifications ........................................................................................................................... 6 - 7
Noise and Vibration Data ........................................................................................................................ 8
HEALTH & SAFETY ..................................................................................................................................... 9 - 15
Safety Use ............................................................................................................................................... 10
Safety Preca tions ................................................................................................................................... 11 - 15
OPERATION ................................................................................................................................................... 17 - 24
Description .............................................................................................................................................. 18
Improper Use .......................................................................................................................................... 18
Who Is Allowed To Operate The Machine? ........................................................................................... 18
Conversions And Modifications To The Machine .................................................................................. 18
Safety Information In The Operating And Maintenance Instr ctions ..................................................... 18
Transporting The Machine ...................................................................................................................... 19
Starting The Machine .............................................................................................................................. 19
Prior to starting................................................................................................................................ 19
Starting ............................................................................................................................................ 19
Starting with battery j mp leads ...................................................................................................... 19
Starting in enclosed spaces, t nnels, mines, or deep ditches ........................................................... 19
Machine Control ..................................................................................................................................... 20
Parking The Machine .............................................................................................................................. 20
Filling F el .............................................................................................................................................. 20
Maintenance and Repairs ........................................................................................................................ 20 - 21
Handling Batteries .................................................................................................................................. 21
Testing ..................................................................................................................................................... 21
Eq ipment Overview .............................................................................................................................. 21
Operating Control At The Tow-Bar ........................................................................................................ 21 - 22
Adj sting The Tow-Bar .......................................................................................................................... 22
Operating The Engine (Honda) ............................................................................................................... 22
Starting the engine ........................................................................................................................... 22
Operating The Engine (Hatz) .................................................................................................................. 23
Starting the engine ........................................................................................................................... 23
Switching off the engine .................................................................................................................. 23
Electric start (Hatz only) ................................................................................................................. 23
Switching off the engine .................................................................................................................. 23 - 24
Operation ................................................................................................................................................ 24
Loading And Transportation ................................................................................................................... 24
MAINTENANCE ............................................................................................................................................. 25 - 28
General Notes ......................................................................................................................................... 26
Maintenance Sched le ............................................................................................................................ 27
L brication Sched le .............................................................................................................................. 28
Alternative L be Oil Table ..................................................................................................................... 28
Maintenance Work (Honda Engine) ....................................................................................................... 29
Filing p with f el ........................................................................................................................... 29
Checking the engine oil level .......................................................................................................... 29
Cleaning the air filter element ......................................................................................................... 29
Maintenance Work (Hatz Engine)........................................................................................................... 30
Filling p with f el .......................................................................................................................... 30
Checking the engine oil level .......................................................................................................... 30
Cleaning the dry air filter ................................................................................................................ 30 - 31
Cleaning .................................................................................................................................................. 31
CALIFORNIA PROPOSITION 65 WARNING ........................................................................................... 35
TABLE of CONTENTS RP850G / RP850D

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These instructions include:
Safety regulations
Operating instructions
Maintenance instructions
These instructions have been prepared for
operation on the construction site and for the
maintenance engineer.
These instructions are intended to simplify
operation of the machine and to avoid
malfunctions through improper operation.
Observing the maintenance instructions will
increase the reliability and service life of the
machine when used on the construction site
and reduce repair costs and downtimes.
Always keep these instructions at the place
of use of the machine.
Only operate the machine as instructed and
follow these instructions.
Observe the safety regulations as well as the
guidelines of the civil engineering trade
association. Observe the safety rules for the
operation of road rollers and compactors
and the pertinent regulations for the preven-
tion of accidents.
Stone Construction Equipment, Inc. is not
liable for the function of the machine when
used in an improper manner and for other
than the intended purpose.
Operating errors, improper maintenance
and the use of incorrect operating materials
are not covered by the warranty.
The above information does not extend the
warranty and liability conditions of business
of Stone Construction Equipment, Inc.
Stone Construction Equipment, Inc.
P.O. Box 150, Honeoye, New Yor 14471
Phone: [phone]
Fax: [phone]
Warranty Information
Please enter the following data. This will help expedite
any service or warranty work.
1. Machine Type: _______________________
Machine S/N: ________________________
. Engine Type: _________________________
Engine S/N: __________________________
3. VIN: _______________________________
4. Purchase Date: _______________________
5. Dealer/Distributor Information:
Name: ______________________________
Address: ____________________________
____________________________________
Phone #: ____________________________
Fax #: ______________________________
Location of above information:
1. Information on S/N tag.
. Information on engine tag.
3. Information on S/N tag - if applicable.
4. Date you purchased machine.
5. Dealer machine was purchased from.
FOREWORD

TECHNICAL DATA

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TECHNICAL DATA RP850G / RP850D
MACHINE SPECIFICATIONS

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TECHNICAL DATA RP850G / RP850D
MACHINE SPECIFICATIONS
RP850G / RP850D SPECIFICATIONS
MODEL RP850G RP850D
Dimensions
Length L 53.7 in (1365 mm) 53.7 in (1365 mm)
Length L1 33.9 in (860 mm) 33.9 in (860 mm)
Length L2 16.1 in (410 mm) 16.1 in (410 mm)
Height H 29.5 in (750 mm) 30.7 in (780 mm)
Height H1 40.2 in (1,020 mm) 40.2 in (1,020 mm)
Height H2 46.5 in (1,180 mm) 46.5 in (1,180 mm)
Width Basic Unit I 17.7 in (450 mm) 17.7 in (450 mm)
Width Basic Unit II 23.6 in (600 mm) 23.6 in (600 mm)
Weights
Basic Unit I 529.1 lbs (240 kg) 584.2 lbs (265 kg)
Basic Unit II 562.2 lbs (255 kg) 617.3 lbs (280 kg)
Drive
Motor Type Honda GX 270 Gasoline Hatz 1 B 30 Diesel
Type of Construction 1 Cylinder, 4-Stroke 1 Cylinder, 4-Stroke
Power 9.0 HP (6.6 kW) 6.0 HP (4.6 kW)
by speed 3,100 RPM (51.6 Hz) 3,000 RPM (50 Hz)
Cooling System Air Air
Fuel Consumption .5 gal/hr (2.1 liters/hr) .3 gal/hr (1.3 liters/hr)
Maximum Sloping Position 20°30°
Maximum Gradeability 35% 35%
Drive Via Centrifugal Clutch and V-Belt Via Centrifugal Clutch and V-Belt
Shift (forward/reverse) Hydraulic Hydraulic
Operating Speed
Basic Unit I 85 ft/min (0 - 26 m/min) 85 ft/min (0 - 26 m/min)
Basic Unit II 85 ft/min 0 - 26 m/min 85 ft/min 0 - 26 m/min
Vibration
Centrifugal Force 8,542.7 lbs (38 kN) 8,542.7 lbs (38 kN)
Vibration Frequency 3,900 VPM (65 Hz) 3,900 VPM (65 Hz)
Maximum Performance
Basic Unit I 7,535 ft2/hr (700 m2/hr) 7,535 ft2/hr (700 m2/hr)
Basic Unit II 10,075 ft2/hr (936 m2/hr) 10,075 ft2/hr (936 m2/hr)
Filing Quantities
Fuel Tank 1.6 gal (6.0 liters) 1.3 gal (5.0 liters)
Optional Extras
Vulkollan Plate X X
Protective Cover X X
Electric Starter -- X
Mounting Brackets 75 X X

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NOISE AND VIBRATION DATA
The following listed noise and vibration data according to the EC machine directive in the
version (91/368/EEC) was determined at the rated speed of the drive motor with vibration with
the machine placed on a resilient base.
Values can deviate in normal use depending on the conditions prevailing at the place use.
NOISE DATA
The noise emission specified in appendix 1. subclause 1.7.4.f of the EC machine directive for
Honda 103.7 dB(A) 114.8 dB(A)
Hatz 104.7 dB(A) 114.8 dB(A)
These noise levels were measured according to ISO 3744 for the sound power level (LWA ) and
ISO 6081 for the sound pressure level (LPA ) at the operator workplace.
SINCE THE PERMISSIBLE NOISE RATING LEVEL OF 89 DB (A)
CAN BE EXCEEDED WITH THIS MACHINE, THE OPERATOR
MUST WEAR SUITABLE HEARING PROTECTION.
VIBRATION DATA
Hand-arm vibration values according to appendix 1, subclause 3.6.3.a of the EC machine directive:
The weighted effective value of acceleration, determined according to ISO 866 , part 1, is about
4.8 m/s2 (Honda) and 3.9 m/s2 (Hatz).
TECHNICAL DATA Noise and Vibration Data
The sound pressure
level at the operator
workplace is LPA
The sound power
level LWA

HEALTH & SAFETY

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HEALTH & SAFETY Sa ety Precautions
SAFETY USE
Thesemachinesaredesignedtocarry outthe function
of compacting material of the non-cohesive,
bituminous and granular varieties.
If used correctly they will provide an effective and
safemeansofcompaction andmeet theappropriate
performance standards.
It is essential that the driver/operator of the machine
is adequately trained in its safe operation, be
authorized to drive it, and have sufficient knowledge
of the machine to ensure that it is in full working order,
before being put to use.