3© BTB Auto Glass & Body Shop Tools
WARNING! Before using, servicing, changing blades on or
working near this tool/kit, read all safety instructions and warnings,
including those given in the training video. Failure to follow the
warnings and instructions may result in injury and/or property
damage. Care and good judgement are the best protection against
injury.
Store this user manual for future reference.
1. Introduction: Power Tool and
Safety
BTB’s patented windshield and auto glass removal tool successfully
removes all types of adhesive set automotive glass and components
including glasses with bonded mouldings, encapsulated mouldings
and/or where the adhesive is located away from the edge of
the glass, or hidden far below the dashboard area. The blade
reciprocates against the surface of the glass OR the pinchweld / car
body, to quickly and eciently cut the adhesive. Force is eliminated
and expensive undamaged glass and mouldings may be reused. A
certain level of skill and prociency quickly develops from applying
the tool to a range of cut-out types.
1.0.1 Tool and Kit Part Numbers for Re-Ordering
The E-Tool power tool may have been supplied on its own or as part
of a kit. Part numbers for the tool and most common kits are:
• ETS1200 - E-Tool (Power Tool Only)
• ETK1205 - E-Tool+5Ah Battery Pack+Charger
• ETS12B5 - E-Tool 5Ah Battery Pack
• ETK12STR - Starter 4 Blade Kit (includes ETK1205)
• ETK12CLS - Classic 7 Blade Kit (includes ETK1205)
• ETK12TEC - Technician 11 Blade Kit (includes ETK1205)
When ordering product your country/region should be specied to
ensure the correct power cord for the charger is supplied.
For user instructions for the WK10HD BTB Air Tool please refer to
its separate user manual.
1.0.2 Warranty and Serial Number Location
The serial number for your power tool can be found:
a. on a temporary tag attached to the power cord, and
b. permanently marked into the front of the guide bush
housing underneath the controller cap. Remove the two
screws (SPB32) and controller cap (SPB34K) to access.
See Diagram ZH.
BTB provides a warranty from your date of purchase on the
following E-Tool kit components. Warranty is subject to valid proof
of purchase and the following:
E-Tool Mechanism, Electronics & Other Accessories............1 year
Battery .................................................. 3 months
Blades ..........................................................Nil
Any part found to be defective in material or workmanship within
its listed warranty period from date of purchase will be repaired
or replaced at BTB’s discretion. BTB, its distributors and/or its
authorised repair agents reserve the right to refuse any claim where
the purchase date cannot be veried.
This warranty does NOT cover fault and/or damage caused by
foreign objects or contamination entering the power tool, neglect,
lack of/incorrect lubrication, evidence of abuse, overloading and/or
overheating, any modication, or every-day wear and tear.
This tool incorporates a diagnostic feature where BTB and BTB's
authorised repair agents will both be able to determine abuse or
overloading of the tool.
Please review section 3 Troubleshooting (page 13) prior to returning
for repair.
Section 1.6 Power Tool Maintenance (page 5) provides some guidelines
which will help extend the life of the tool.
When returning a tool for service or repair, send the tool, freight
prepaid, to your BTB supplier or authorised BTB repair agent. Please
include your contact details and the reason for returning the tool,
noting any symptoms.
1.1 Reciprocating Power Tool
SafetyInstructions
Do not use this product in any way other than for normal use as
stated.
1.1.1 Operator Safety
• Always wear impact resistant eye protection such as safety
glasses or goggles when operating the tool.
• For hand and nger protection, use of protective gloves is
recommended.
• Wear sturdy nonslip footwear.
• Maintain a balanced body position and secure footing when
operating the tool.
• Take care when handling blades as cutting edges are sharp.
• Always sharpen blades in a direction away from your hands.
• Ensure the blade retaining screw is tight when securing blades in
the power tool.
• Do not bend blades or blade cutting tips in an incorrect manner
or use them for purposes other than which they are designed, as
blade breakage could occur.
• Do not use cracked or distorted blades.
• When cutting adhesives, always use cutting lubrication to
avoid heat build up and possible toxic smoke produced from
overheated adhesive.
1.1.2 Power Tool Operation Safety
• Always turn o or disconnect the tool from the power supply
when changing blades or when the tool is not in use.
• Do not start the power tool until the tool and blade are in a safe
correct operating position.
• Do not let any cutting lubricant or water enter the tool or motor.
If this occurs, avoid using the tool until any moisture has had
sucient time to dry.
• Only use recommended blades or accessories in the power tool.
• The tool, blades and accessories must not be modied.
• Always check for damaged or loose power cord or ttings.
1.1.3 Vehicle Safety
• Remove all loose dirt, grit or debris from glass edges before
proceeding with cut-out.
• Cover vehicle roof, hood or bonnet, interior seats and carpets
with protective covers prior to cutting.
• If necessary, remove internal and external trims or mouldings, or
apply protective/masking tape to protect paintwork and trims.
• Prior to cut-out, locate and identify ttings on the glass such as
electrical connections, heater elements and rain sensors etc.
• E-Tool can be powered by an applicable special high amp draw
12 volt socket if it has been tted to a vehicle. Do not plug the
E-Tool into a vehicle’s standard 12 volt cigarette lighter socket.
