Subaru 2001 Forester User manual

This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair of
SUBARU vehicles.
This manual includes the procedures for
maintenance, disassembling, reassem-
bling, inspection and adjustment of com-
ponents and diagnostics for guidance of
experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping their
vehicle in optimum condition. When
replacement of parts during repair work is
needed, be sure to use SUBARU genu-
ine parts.
All information, illustration and specifica-
tions contained in this manual are based
on the latest product information avail-
able at the time of publication approval.
FUJI HEAVY INDUSTRIES LTD.
2001 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
TRANSMISSION SECTION
G8050GE4

MANUAL TRANSMISSION AND
DIFFERENTIAL MT
Page
1. General Description.....................................................................................2
2. Transmission Gear Oil ..............................................................................31
3. Manual Transmission Assembly................................................................32
4. Transmission Mounting System................................................................39
5. Oil Seal......................................................................................................41
6. Switches and Harness ..............................................................................42
7. Vehicle Speed Sensor...............................................................................44
8. Preparation for Overhaul...........................................................................45
9. Transfer Case and Extension Case Assembly .........................................46
10. Oil Pump....................................................................................................50
11. Transfer Drive Gear ..................................................................................52
12. Transfer Driven Gear ................................................................................54
13. Center Differential .....................................................................................56
14. Reverse Check Sleeve..............................................................................57
15. Transmission Case....................................................................................60
16. Main Shaft Assembly for Single-Range....................................................67
17. Main Shaft Assembly for Dual-Range.......................................................73
18. Input Shaft Assembly ................................................................................79
19. Drive Pinion Shaft Assembly.....................................................................83
20. Front Differential Assembly.......................................................................92
21. Speedometer Gear....................................................................................98
22. Reverse Idler Gear....................................................................................99
23. Shifter Fork and Rod...............................................................................101
24. Counter Gear...........................................................................................104
25. General Diagnostic..................................................................................106

1. General Description S503001
A: SPECIFICATIONS S503001E49
1. MANUAL TRANSMISSION AND DIFFERENTIAL S503001E4901
Model Non-Turbo Turbo Without oil pump With oil pump
Dual-range Single-range
Type 5×2-forward speeds
and 1 ×2-reverse 5-forward speeds and 1-reverse
Transmission gear ratio
1st 3.454 3.454
2nd 2.062 1.947
3rd 1.448 1.366
4th 1.088 0.972
5th 0.871 0.738
Reverse 3.333
Auxiliary transmission gear
ratio High 1.000 —
Low 1.447 —
Front reduction
gear Final Type of gear Hypoid
Gear ratio 4.111 4.444
Rear reduction
gear
Transfer Type of gear Helical
Gear ratio 1.000 1.081
Final Type of gear Hypoid
Gear ratio 4.111 4.444 4.111
Front differential Type and number of gear Straight bevel gear (Bevel pinion: 2, Bevel gear: 2)
Center differen-
tial Type and number of gear Straight bevel gear (Bevel pinion: 2, Bevel gear: 2 and viscous coupling)
Transmission gear oil GL-5
Transmission gear oil capacity 4.0 (4.2 US qt, 3.5
Imp qt) 3.5 (3.7 US qt, 3.11 Imp qt) 4.4 (4.7 US qt, 3.9 Imp qt)
2. TRANSMISSION GEAR OIL S503001E4902
Recommended oil
B1H0024
3. TRANSMISSION CASE ASSEMBLY
S503001E4903
Drive pinion shim adjustment
Hypoid gear backlash
0.13 —0.18 mm (0.0051 —0.0071 in)
Drive pinion shim
Part No. Thickness
mm (in) Part No. Thickness
mm (in)
32295AA031 0.150
(0.0059) 32295AA071 0.250 (0.0098)
32295AA041 0.175
(0.0069) 32295AA081 0.275 (0.0108)
32295AA051 0.200
(0.0079) 32295AA091 0.300 (0.0118)
32295AA061 0.225
(0.0089) 32295AA101 0.500 (0.0197)
MT-2
GENERAL DESCRIPTION
Manual Transmission and Differential

Selection of main shaft rear plate
Main shaft rear plate
Dimension “A”mm
(in) Part No. Mark
4.00 —4.13
(0.1575 —0.1626) 32294AA041 1
3.87 —3.99
(0.1524 —0.1571) 32294AA051 2
Snap ring to counter washer clearance
0.05 —0.35 mm (0.0020 —0.0138 in)
Snap ring (Outer-19)
Part No. Thickness mm (in)
031319000 1.50 (0.0591)
805019010 1.72 (0.0677)
Input shaft holder adjustment
Dimension “D”mm (in) Number of shim
52.50 —53.11
(2.0669 —2.0909) —
52.00 —52.49
(2.0472 —2.0665) 1
51.26 —51.99
(2.0181 —2.0468) 2
4. DRIVE PINION ASSEMBLY S503001E4904
Preload adjustment of thrust bearing
Starting torque
0.3 —0.8 N·m (0.03 —0.08 kgf-m, 0.2 —0.6
ft-lb)
Adjusting washer No. 1
Part No. Thickness mm (in)
803025051 3.925 (0.1545)
803025052 3.950 (0.1555)
803025053 3.975 (0.1565)
803025054 4.000 (0.1575)
803025055 4.025 (0.1585)
803025056 4.050 (0.1594)
803025057 4.075 (0.1604)
Adjusting washer No. 2
Part No. Thickness mm (in)
803025059 3.850 (0.1516)
803025054 4.000 (0.1575)
803025058 4.150 (0.1634)
5. INPUT SHAFT ASSEMBLY S503001E4910
Snap ring (Outer-28) to ball bearing clearance
0—0.12 mm (0 —0.0047 in)
Snap ring (Outer-28)
Part No. Thickness mm (in)
805028050 2.48 (0.0976)
805028060 2.56 (0.1008)
805028070 2.64 (0.1039)
Snap ring (Inner-68) to bearing clearance
0—0.12 mm (0 —0.0047 in)
Snap ring (Inner-68)
Part No. Thickness mm (in)
805168020 1.84 (0.0724)
805168030 1.92 (0.0756)
805168040 2.00 (0.0787)
6. MAIN SHAFT S503001E4911
Snap ring (Outer-25) to synchronizer hub clearance
0.060 —0.100 mm (0.0024 —0.0039 in)
Snap ring (Outer-25)
Part No. Thickness
mm (in) Part No. Thickness
mm (in)
805025051 2.42 (0.0953) 805025055 2.62 (0.1031)
805025052 2.47 (0.0972) 805025056 2.67 (0.1051)
805025053 2.52 (0.0992) 805025057 2.72 (0.1071)
805025054 2.57 (0.1012) 805025058 2.37 (0.0933)
7. REVERSE IDLER GEAR S503001E4905
Adjustment of reverse idler gear position
Reverse idler gear to transmission case (LH) wall
clearance
6.0 —7.5 mm (0.236 —0.295 in)
Reverse shifter lever
Part No. Mark Remarks
32820AA070 7 Further from case wall
32820AA080 8 Standard
32820AA090 9 Closer to the case
wall
After installing a suitable reverse shifter lever,
adjust reverse idler gear to transmission case wall
clearance to within 0 to 0.5 mm (0 to 0.020 in)
using washers.
Washer (20.5 ×26 ×t)
Part No. Thickness
mm (in) Part No. Thickness
mm (in)
803020151 0.4 (0.016) 803020154 1.9 (0.075)
803020152 1.1 (0.043) 803020155 2.3 (0.091)
803020153 1.5 (0.059) ——
MT-3
GENERAL DESCRIPTION Manual Transmission and Differential

8. SHIFTER FORK AND ROD S503001E4906
Select suitable shifter forks so that both coupling
sleeve and reverse driven gear are positioned in
the center of their synchromesh mechanisms.
Rod end clearance
A: 1st-2nd —3rd-4th
0.4 —1.4 mm (0.016 —0.055 in)
B: 3rd-4th —5th
0.5 —1.3 mm (0.020 —0.051 in)
1st-2nd shifter fork
Part No. Mark Remarks
32804AA060 1 Approach to 1st gear
by 0.2 mm (0.008 in)
32804AA070 No mark Standard
32804AA080 3 Approach to 2nd gear
by 0.2 mm (0.008 in)
3rd-4th shifter fork
Part No. Mark Remarks
32810AA061 1 Approach to 4th gear
by 0.2 mm (0.008 in)
32810AA071 No mark Standard
32810AA101 3 Approach to 3rd gear
by 0.2 mm (0.008 in)
Non-Turbo model
5th shifter fork
Part No. Mark Remarks
32812AA201 4 Approach to 5th gear
by 0.2 mm (0.008 in)
32812AA211 5 Standard
32812AA221 6 Become distant from 5th gear by 0.2 mm
(0.008 in)
Turbo model
5th shifter fork
Part No. Mark Remarks
32812AA231 7 Approach to 5th gear
by 0.2 mm (0.008 in)
32812AA241 No mark Standard
32812AA251 9 Become distant from 5th gear by 0.2 mm
(0.008 in)
9. TRANSFER CASE S503001E4907
Neutral position adjustment
Adjustment shim
Part No. Thickness mm (in)
32190AA000 0.15 (0.0059)
32190AA010 0.30 (0.0118)
Reverse accent shaft
Part No. Mark Remarks
32188AA090 3 Neutral position is
closer to 1st.
32188AA100 0 Standard
32188AA110 1 Neutral position is
closer to reverse gear.
Reverse check plate adjustment
Reverse check plate
Part No. Mark Angle θRemarks
32189AA000 0 28°Arm stops closer to
5th gear.
32189AA010 1 31°Arm stops closer to
5th gear.
33189AA020 2 34°Arm stops in the cen-
ter.
32189AA030 3 37°Arm stops closer to
reverse gear.
32189AA040 4 40°Arm stops closer to
reverse gear.
MT-4
GENERAL DESCRIPTION
Manual Transmission and Differential

10. EXTENSION ASSEMBLY S503001E4908
Thrust washer (50 ×61 ×t) to taper roller bearing
table outer race side clearance
0.2 —0.3 mm T (0.0008 —0.012 in T)
NOTE:
T: Tight
Thrust washer (50 ×61 ×t)
Part No. Thickness mm (in)
803050060 0.50 (0.0197)
803050061 0.55 (0.0217)
803050062 0.60 (0.0236)
803050063 0.65 (0.0256)
803050064 0.70 (0.0276)
803050065 0.75 (0.0295)
803050066 0.80 (0.0315)
803050067 0.85 (0.0335)
803050068 0.90 (0.0354)
803050069 0.95 (0.0374)
803050070 1.00 (0.0394)
803050071 1.05 (0.0413)
803050072 1.10 (0.0433)
803050073 1.15 (0.0453)
803050074 1.20 (0.0472)
803050075 1.25 (0.0492)
803050076 1.30 (0.0512)
803050077 1.35 (0.0531)
803050078 1.40 (0.0551)
803050079 1.45 (0.0571)
Thrust washer to center differential side clearance
0.15 —0.35 mm (0.0059 —0.0138 in)
Thrust washer
Part No. Thickness mm (in)
803036050 0.9 (0.035)
803036054 1.0 (0.039)
803036051 1.1 (0.043)
803036055 1.2 (0.047)
803036052 1.3 (0.051)
803036056 1.4 (0.055)
803036053 1.5 (0.059)
803036057 1.6 (0.063)
803036058 1.7 (0.067)
11. FRONT DIFFERENTIAL S503001E4909
Bevel gear to pinion backlash
0.13 —0.18 mm (0.0051 —0.0071 in)
Washer (38.1 ×50 ×t)
Part No. Thickness
mm (in) Part No. Thickness mm (in)
803038021
0.925 —
0.950
(0.0364 —
0.0374)
803038023
1.025 —
1.050
(0.0404 —
0.0413)
803038022
0.975 —
1.000
(0.0384 —
0.0394)
——
Pinion shaft to axle drive shaft clearance
0—0.2 mm (0 —0.008 in)
Snap ring (Outer-28)
Part No. Thickness
mm (in) Part No. Thickness mm (in)
805028011 1.05 (0.0413) 805028012 1.20 (0.0472)
MT-5
GENERAL DESCRIPTION Manual Transmission and Differential

B: COMPONENT S503001A05
1. TRANSMISSION CASE S503001A0501
S3M0616A
MT-6
GENERAL DESCRIPTION
Manual Transmission and Differential

(1) Transmission case ASSY (Turbo
model)
(2) Gasket
(3) Drain plug
(4) Snap ring (Outer)
(5) Speedometer driven gear
(6) Washer
(7) Speedometer shaft
(8) Snap ring (Outer)
(9) Oil seal
(10) Clamp
(11) Pitching stopper bracket
(12) Clip
(13) Oil level gauge (Non-turbo
model)
(14) Oil seal (Non-turbo model)
(15) Transmission case ASSY (Non-
turbo model)
(16) High-low cable bracket A (Non-
turbo model)
(17) High-low cable bracket B (Non-
turbo model)
(18) Oil level gauge (Turbo model)
(19) Inlet pipe (with oil pump)
Tightening torque: N·m (kgf-m, ft-lb)
T: 44 (4.5, 32.5)
Size All models Tightening torque: N·m (kgf-m, ft-lb)
8 mm bolt <5> —<15> 25 (2.5, 18.1)
10 mm bolt <1> —<4>
<16> —<17> 39 (4.0, 28.9)
MT-7
GENERAL DESCRIPTION Manual Transmission and Differential

2. DRIVE PINION ASSEMBLY S503001A0502
S3M0423B
(1) Drive pinion shaft
(2) Roller bearing
(3) Washer
(4) Thrust bearing
(5) Needle bearing
(6) Driven shaft
(7) Key
(8) Woodruff key
(9) Drive pinion collar
(10) Needle bearing
(11) Snap ring (Outer)
(12) Washer
(13) Sub gear
(14) 1st driven gear
(15) Baulk ring
(16) 1st-2nd synchronizer hub
(17) Insert key
(18) Reverse driven gear
(19) Outer baulk ring
(20) Synchro cone
(21) Inner baulk ring
(22) 2nd driven gear
(23) 2nd driven gear bush
(24) 3rd-4th driven gear
(25) Driven pinion shim
(26) Roller bearing
(27) 5th driven gear
(28) Lock washer
(29) Lock nut
(30) Washer
(31) Thrust bearing
(32) Differential bevel gear sleeve
(33) Washer
(34) Lock washer
(35) Lock nut
Tightening torque: N·m (kgf-m, ft-lb)
T1: 29 (3.0, 21.7)
T2: 118 (12.0, 86.8)
T3: 265 (27, 195)
MT-8
GENERAL DESCRIPTION
Manual Transmission and Differential

3. MAIN SHAFT ASSEMBLY S503001A0503
B3M2120B
(1) Oil seal
(2) Needle bearing
(3) Transmission main shaft
(4) Needle bearing
(5) 3rd drive gear
(6) Inner baulk ring (Turbo model)
(7) 3rd synchro cone (Turbo model)
(8) Outer baulk ring (Turbo model)
(9) 3rd-4th coupling sleeve
(10) 3rd-4th synchronizer hub
(11) 3rd-4th shifting insert key
(12) 4th baulk ring
(13) 4th drive gear
(14) 4th needle bearing race
(15) Needle bearing
(16) 4th gear thrust washer
(17) Ball bearing
(18) Baulk ring (Non–turbo model)
(19) 5th gear thrust washer
(20) 5th needle bearing race
(21) Needle bearing
(22) Main shaft rear plate
(23) 5th drive gear
(24) 5th baulk ring
(25) 5th-Rev shifting insert key
(26) 5th-Rev synchronizer hub
(27) 5th-Rev coupling sleeve
(28) Rev baulk ring
(29) Rev synchro cone
(30) Ball bearing
(31) Synchro cone stopper
(32) Snap ring
(33) Lock washer
(34) Lock nut
(35) Reverse idler gear shaft
(36) Straight pin
(37) Reverse idler gear
(38) Washer
Tightening torque: N·m (kgf-m, ft-lb)
T: 118 (12.0, 86.8)
MT-9
GENERAL DESCRIPTION Manual Transmission and Differential

4. AUXILIARY TRANSMISSION GEARS S503001A0508
B3M2173B
MT-10
GENERAL DESCRIPTION
Manual Transmission and Differential

(1) O-ring
(2) High-low counter shaft
(3) Straight pin
(4) High-low counter washer
(5) Counter gear
(6) Needle bearing
(7) Counter gear collar
(8) Snap ring (Outer-19)
(9) Input shaft holder
(10) Input shaft shim
(11) Oil seal
(12) O-ring
(13) Snap ring (Outer-28)
(14) Oil squeeze
(15) Straight pin
(16) Snap ring (Outer-28)
(17) Ball bearing
(18) Snap ring (Inner-68)
(19) Input shaft
(20) Needle bearing
(21) Snap ring (Outer-25)
(22) High-low baulk ring
(23) High-low coupling sleeve
(24) High-low synchronizer spring
(25) High-low synchronizer hub
(26) Shifting insert
(27) High-low baulk ring
(28) Friction damper
(29) Input low gear
(30) Needle bearing
(31) Input low gear spacer
(32) Ball
(33) Main shaft
(34) Straight pin
(35) High-low shifter lever
(36) Washer
(37) High-low shifter shaft
(38) Low switch
(39) Gasket
(40) Straight pin
(41) High-low shifter fork
(42) High-low shifter piece
(43) Ball
(44) Spring
(45) Gasket
(46) Plug
Tightening torque: N·m (kgf-m, ft-lb)
T1: 15.7 (1.6, 11.6)
T2: 20 (2, 14.5)
T3: 25 (2.5, 18.1)
MT-11
GENERAL DESCRIPTION Manual Transmission and Differential

5. SHIFTER FORK AND SHIFTER ROD S503001A0504
H3M1966A
(1) Shifter arm
(2) 5th shifter fork
(3) Straight pin
(4) Reverse fork rod
(5) Checking ball plug
(6) Gasket
(7) Checking ball spring
(8) Ball
(9) 3rd-4th fork rod
(10) Interlock plunger
(11) 1st-2nd fork rod
(12) 3rd-4th shifter fork
(13) 1st-2nd shifter fork
(14) Ball
(15) Spring
(16) Snap ring (Outer)
(17) Reverse fork rod arm
(18) Reverse shifter lever
Tightening torque: N·m (kgf-m, ft-lb)
T: 19.6 (2.0, 14.5)
MT-12
GENERAL DESCRIPTION
Manual Transmission and Differential

6. TRANSFER CASE AND EXTENSION CASE FOR MODEL WITHOUT OIL PUMP S503001A0509
B3M2179B
(1) Oil guide
(2) Gasket
(3) Transfer case
(4) Ball
(5) Reverse accent spring
(6) Gasket
(7) Plug
(8) Oil seal
(9) Snap ring (Inner)
(10) Reverse check plate
(11) Reverse check spring
(12) Reverse return spring
(13) Reverse check cam
(14) Reverse accent shaft
(15) Return spring cap
(16) Return spring
(17) O-ring
(18) Adjusting select shim
(19) Reverse check sleeve
(20) Gasket
(21) Neutral switch
(22) Gasket
(23) Back-up light switch
(24) Roller bearing
(25) Transfer driven gear
(26) Roller bearing
(27) Adjusting washer
(28) Ball bearing
(29) Center differential
(30) Adjusting washer
(31) Transfer drive gear
(32) Ball bearing
(33) Extension case
(34) Oil seal
(35) Dust cover
(36) Shift bracket
(37) Snap ring
Tightening torque: N·m (kgf-m, ft-lb)
T1: 6.4 (0.65, 4.7)
T2: 10 (1.0, 7.2)
T3: 25 (2.5, 18.1)
T4: 26 (2.7, 20)
T5: 40 (4.1, 29.7)
MT-13
GENERAL DESCRIPTION Manual Transmission and Differential

7. TRANSFER CASE AND EXTENSION CASE FOR MODEL WITH OIL PUMP S503001A0510
S3M0617A
(1) Oil guide
(2) Gasket
(3) Transfer case
(4) Ball
(5) Reverse accent spring
(6) Gasket
(7) Plug
(8) Oil seal
(9) Gasket
(10) Neutral switch
(11) Back-up light switch
(12) Snap ring (Inner)
(13) Reverse check plate
(14) Reverse check spring
(15) Reverse check cam
(16) Return spring
(17) Reverse accent shaft
(18) Return spring cap
(19) Return spring
(20) O-ring
(21) Adjusting select shim
(22) Reverse check sleeve
(23) Shift bracket
(24) Oil pump cover
(25) O-ring
(26) Oil pump shaft
(27) Inner rotor
(28) Outer rotor
(29) Relief valve
(30) Return spring
(31) O-ring
(32) Dust cover
(33) Oil seal
(34) Outlet pipe
(35) Washer
(36) Extension case
(37) Oil strainer
(38) Straight pin
(39) Snap ring
(40) Ball bearing
(41) Transfer drive gear
(42) Washer
(43) Center differential
(44) Ball bearing
(45) Adjusting washer
(46) Roller bearing
(47) Transfer driven gear
(48) Roller bearing
Tightening torque: N·m (kgf-m, ft-lb)
T1: 6.4 (0.65, 4.7)
T2: 10 (1.0, 7.2)
T3: 13 (1.3, 9.4)
T4: 26 (2.7, 20)
T5: 40 (4.1, 30)
MT-14
GENERAL DESCRIPTION
Manual Transmission and Differential

8. FRONT DIFFERENTIAL S503001A0506
H3M1967B
(1) Drive pinion shaft
(2) Hypoid driven gear
(3) Pinion shaft
(4) Straight pin
(5) Washer
(6) Differential bevel gear
(7) Differential bevel pinion
(8) Snap ring (Outer)
(9) Roller bearing
(10) Differential case
(11) Oil seal
(12) Differential side retainer
(13) O-ring
(14) Axle drive shaft
(15) Retainer lock plate
Tightening torque: N·m (kgf-m, ft-lb)
T1: 25 (2.5, 18.1)
T2: 62 (6.3, 45.6)
MT-15
GENERAL DESCRIPTION Manual Transmission and Differential

9. TRANSMISSION MOUNTING S503001A0507
S2M0196C
(1) Pitching stopper
(2) Spacer
(3) Cushion C
(4) Front plate
(5) Rear cushion rubber
(6) Rear crossmember
(7) Cushion D
(8) Center crossmember
(9) Rear plate
(10) Front crossmember
Tightening torque: N·m (kgf-m, ft-lb)
T1: 35 (3.6, 26)
T2: 50 (5.1, 37)
T3: 58 (5.9, 43)
T4: 70 (7.1, 51)
T5: 140 (14.3, 103)
MT-16
GENERAL DESCRIPTION
Manual Transmission and Differential

C: CAUTION S503001A03
쐌Wear working clothing, including a cap, protec-
tive goggles, and protective shoes during opera-
tion.
쐌Remove contamination including dirt and corro-
sion before removal, installation, and disassembly.
쐌Keep the disassembled parts in order and pro-
tect them from dust or dirt.
쐌Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary
removal, installation, disassembly and replace-
ment.
쐌When disassembling the case and other light
alloy parts, use a plastic hammer to force it apart.
Do not pry it apart with a screwdriver or other tool.
쐌Be careful not to burn your hands, because each
part on the vehicle is hot after running.
쐌Use SUBARU genuine gear oil, grease etc. or
the equivalent. Do not mix gear oil, grease etc. with
that of another grade or from other manufacturers.
쐌Be sure to tighten fasteners including bolts and
nuts to the specified torque.
쐌Place shop jacks or safety stands at the speci-
fied points.
쐌Apply gear oil onto sliding or revolution surfaces
before installation.
쐌Replace deformed or otherwise damaged snap
rings with new ones.
쐌Before installing O-rings or oil seals, apply suf-
ficient amount of gear oil to avoid damage and
deformation.
쐌Be careful not to incorrectly install or fail to install
O-rings, snap rings and other such parts.
쐌Before securing a part on a vise, place cushion-
ing material such as wood blocks, aluminum plate,
or shop cloth between the part and the vise.
쐌Avoid damaging the mating surface of the case.
쐌Before applying sealant, completely remove the
old seal.
D: PREPARATION TOOL S503001A17
1. SPECIAL TOOLS S503001A1701
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
B3M1938
398791700 REMOVER II Used for removing and installing spring pin (6
mm).
B3M1939
399411700 ACCENT BALL
INSTALLER Used for installing reverse shifter rail arm.
MT-17
GENERAL DESCRIPTION Manual Transmission and Differential

ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
B3M1940A
399527700 PULLER SET Used for removing and installing roller bearing
(Differential).
(1) BOLT (899521412)
(2) PULLER (399527702)
(3) HOLDER (399527703)
(4) ADAPTER (398497701)
(5) BOLT (899520107)
(6) NUT (021008000)
B3M1941
399780104 WEIGHT Used for measuring preload on roller bearing.
B3M1942
498077000 5TH DRIVEN GEAR
REMOVER Used for removing roller bearing of drive pinion shaft.
B3M1943
498077300 CENTER DIFFER-
ENTIAL BEARING
REMOVER
Used for removing the center differential cover
ball bearing.
MT-18
GENERAL DESCRIPTION
Manual Transmission and Differential

ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
B3M1944
498147000 DEPTH GAUGE Used for adjusting main shaft axial end play.
B3M1945
498247001 MAGNET BASE 쐌Used for measuring backlash between side
gear and pinion, and hypoid gear.
쐌Used with DIAL GAUGE (498247100).
B3M1946
498247100 DIAL GAUGE 쐌Used for measuring backlash between side
gear and pinion, and hypoid gear.
쐌Used with MAGNET BASE (498247001).
B3M1947
498427100 STOPPER Used for securing the drive pinion shaft assem-
bly and driven gear assembly when removing
the drive pinion shaft assembly lock nut.
MT-19
GENERAL DESCRIPTION Manual Transmission and Differential