Subaru Forester AC 110V Power Outlet User manual

1
Fuji Heavy Industries Ltd.
2. KIT CONTENTS
No.
OUTLET
BRACKET
RUBBER GASKET
TAPPING SCREW
INVERTER
BRACKET
SCREW (M4)
HARNESS
DOUBLE SIDED TAPE
ALUMINUM TAPE
FOAMTAPE
TIE WRAP (150mm )
OWNERS MANUAL
1
1
1
2
1
2
4
1
1
2
1
3
1
1. PRE INSTALLATION / INSTALLATION OVERVIEW
Part Name Q'ty
Part Number
Description
：H7110SG100
：Forester AC 110V Power Outlet
AC 110V POWER OUTLET
INSTALLATION INSTRUCTIONS
OUTLET KIT
INVERTER
HARNESS
H7110AJ110
H7110AJ130
H7110AJ120
, , ,

―2 ―
4. PRECAUTIONS FOR INSTALLATION
3. TOOLS REQUIRED
PHILLIPS SCREWDRIVER
FLAT BLADE SCREWDRIVER
10mm,14mm SOCKET WRENCH
PLIERS
φ24mm (15/16") HOLE SAW
φ3.5mm (1/8") DRILL
VOLT METER (or CIRCUIT TESTER)
SIDE CUTTERS
SCISSORS
UTILITY KNIFE
CENTER PUNCH
CHALK
MASKING TAPE
ELECTRICAL TAPE
TRIM REMOVAL TOOL
ISOPROPYL ALCOHOL
CLEANING TOWEL
CAUTION
Please follow the Instructions for your safety.
If these Instructions are not followed. Personal injury.
Vehicle damage or degraded performance of the 110V Outlet may result.
CAUTION
Always perform installation in a building or a room.
Venlilate air to avoid exhaust gas-filled almosphere
when checking aclivalion.
Make sure to fully ungage and connect all wire plugs &
receptacles and connectors to their individual mating
parts. Use screws or other similar fasteners to secure all
lead wire terminals in order to prevent connection failure
and/or looseness caused by vibration or oscillation.
To prevent potential damage to your vehicle during
installation, use reasonable protective covers to cover
the passenger compartment and body surface around
the engine.
Use a proper tool of correct size to tighten bolts and nuts.
Fully tighten bolts and nuts with specified tightening
torque as required. Inobservance of this instruction will
cause a potential risk of damage to bolts and nuts or.
Remove the negative battery terminal before start of
wiring work. With the battery kept connected, wiring
work will lead to a potential risk of failure or of electric
shock or inlury due to short circuit.
Do not apply an excessive force to pull off a vehicle
wire harness, to prevent loose connectors,
disconnection and/or damage.
Check that all electrical systems of your vehicle are
properly operative. Back up all memories of a radio and
other electrical systems, to avoid any possible loss
during recovery checks after installation.
When installing parts and/or removed finishers, avoid
dragging or pinching wires in order to prevent
a potential risk of accident, electric shock or fire due to
disconnection and/or short circuit.
Use appropriate cleaner or mild detergent to remove
all dirt and old grease before attaching one-sided and/or
double-sided tapes during installation. Tapes applied
onto an unclean area cannot demonstrato desirable.
If the vehicle body needs to be drilled for installation,
check the positions of pipings, tanks and electrical
wirings before drilling and avoid any interference or
contact with them.
When harnessing,follow all instructions provided in the
Installation Instruction. Use reasonable bands or other
similar materials to tack and secure wiring to prevent
entrapment into the steering, shift lever and/or brake
pedal.
After removing clips and screws from your vehicle,
sort them by individual components for subsequent
reinstallation work to prevent use of wrong clips and
screws.Use of wrong clips and screws will cause
looseness and coming-off.
After harnessing, check activations of all parts installed
before recovery, to prevent wrong wiring.
When disconnecting vehicle connectors, hold
connectors (do not hold lead wires) to unlock them,
to prevent disconnection in lead wires.
To secure an optional GND terminal together with a
vehicle GND terminal, fasten them in a correct order
(bolt → vehicle GND → optional GND → body panel).
Option
Vehicle
Do not coat the surfaces of the sensor units to avoid degrading designed performance.
Note
Check
DOOR
CONSOLE
Fully ungaged
CAUTION
This product requires removal of the passenger 's seat. As a result of the removal of the passenger 's
seat it will be necessary to re-calibrate the Occupant Detection System. If not properly calibrated the
Occupant Detection System may not operate as designed which may result in injuries to the front
seat passenger. Therefore, it is strongly recommended that the product be installed at an authorized
Subaru dealer.

3
5. INSTALLATION PROCEDURE
1. REMOVAL OF INTERIOR TRIM COMPONENTS
1-1 Passengers Seat Removal:
CAUTION
Seatrail bolt (Qty 4)1. Remove four seat rail bolts. When removing
left rear rail bolt cover, remove only the lower
section by following the instructions in the
illustration below. The right rear rail bolt cover
is one piece and can be removed simply by
pulling rearward.
2. Disconnect electronic components under the
seat.
3. Protect seat frame rail legs with towel to avoid
scratching.
4. Remove seat.
【Tightening torque should read 53 Nm
(5.4 kgfm, 39ft-lbs)
】
Seat rail bolt (Qty 4)

4
1-2 Remove the following components:
1P arking brake levercover
2Consolesidepanels (RH/LH)
3Shifter leverbezel
4Centerconsole box
5Centerconsole backcover
5
1
Bolts (10mm)
: Clip
4
Screw
Slide the armrest
4
Clip
Clip
2
3
: Clip
: Bolt

5
3. INVERTER UNIT INSTALLATION
CAUTION
1. Cut off Double sided tape ⑨as shown in
left picture.
2. Attach Brackets ⑥to Inverter ⑤with four
Screws ⑦.
3. Apply Double sided tape ⑨(A) to the
bottom of Brackets ⑥.
4. Locate position where Inverter ⑤will be
installed.
5. Pull up carpet and de-grease floor surface
with Isopropyl alcohol where Inverter ⑤will
be installed.
6. Remove liner from Double-sided tape
⑨andapply to bottom of both Brackets ⑥.
7. Install Inverter ⑤to center of cut area with
connector facing driver.
8. Apply on the Inverter ⑤afterapplythe
Double sided tape ⑨(B) on the Insulator.
2. TRIM FLOOR CARPET
CAUTION
When cutting out the floor carpet, take care
that you do not cut the vehicle harness.
Scraps of insulation from the floor carpet
may cause the unit to become clogged,
so remove all scraps after work is complete.
Insulator
Double sided
tape position
FRONT
Remove insulator
completely
(Passenger side,under seat area)
1. Apply masking tape to the floor carpet in the
areas shown in the image on the left.
2. Cut out the floor carpet around the outside
edge of the masking tape.
3. Lift up the floor carpet and cut out part of the
insulation. Take care that there are no
scraps of insulation around areas where
butyl tape has been applied.
A B
20mm
50mm
Cut off
Double sided tape
Screws
Screws
Bracket
Bracket
Double sided tape (A)
Inverter
FRONT
Mounting holes
Double sided tape (B)
Insulator
5
FRONT
Marking tape
Cuting line
Alignwithleftedgeofright
factoryharnesscutout

6
1. After disconnecting vehicle harness from
12V Power outlet, insert red spade terminal
into white wire side of vehicle connector as
shown. Insert black spade terminal into black
wire side of vehicle connector as shown.
4. CONNECT HARNESS TO VEHICLE HARNESS
2. After all connections are made, wrap harness
in Electrical tape as shown.
3. After wrapping harness in Electrical tape,
overwrap in Foam tape
Vehicle Power-socket connector
Black
White
Terminal
Red Terminal
Vehicle harness
Harness
Terminal (Black)
Terminal (Red) Vehicle Power-socket connector
Black
White
to Vehicle Power-socket
Electrical tape
Electrical tape
Foam tape

7
1. Lay the wiring harness alongside vehicle
harness as shown in the image.
2. Feed the unit connector of wiring harness
from the console box under the floor carpet,
and pull it out of the cutout in the carpet as
shown in the image.
3. Connect the unit connector of wiring harness
⑧ to inverter unit ⑤.
4. Connect harness to outlet by performing the
steps in section 6(Console Outlet Mounting
Hole Processing) and 7(Outlet Installation).
5. Bundle any excess length of wiring harness
⑧ as shown in the image.
6. Attachwiring harness ⑧with tiewraps ⑩
tovehicle harness in the three locations
shown in the image.
5. WIRE HARNESS INSTALLATION
Aluminum tape
Inverter
Inverter installation position
Tie wraps
Vehicle harness
Harness
Inverter installation position
FRONT
Aluminum tape
Tie wraps
Vehicle harness
Harness
300mm
Outlet connector
Harness
Vehicle harness
Air duct
FRONT
2
2

―8 ―
φ3.5mm (1/8") Holes
Hole sawφ24mm (15/16")
Drilling instruction
1. Mark the scribed area on the center console
back panel with the tip of a hole punch.
2. Drill three φ3.5mm (1/8") holes and then
enlarge center hole φ24mm (15/16") with
hole saw.
6. CONSOLE OUTLET MOUNTING HOLE PROCESSING
10mm
Fabricadhesiontape
Drill
CAUTION
・Wrap fabric adhesion tape
approximately 10 mm from
the tip of the drill to act as
a stopper.
・ Hold the drill perpendicular
to the surface being drilled.
・ Remove burrs remaining on
the edges of the drilled hole.
Center console back panel
φ3.5mm
φ24mm

―9 ―
7. OUTLET INSTALLATION
1. Fit Rubber gasket ③onto Outlet ①and
position
Outlet ①over holes drilled from the above
step.
2. Place Bracket ②on the other side of the
center console and mount the Outlet ①with
the two supplied selfWapping screws ④.
4. Place console back in position and connect
female receptacle connectors to back of
Outlet ①as shown and verify that the rubber
caps are firmly secured.
CAUTION
Whenconnectingthefemalereceptacleconnectors
tothebackoftheOutlet.itdoesnotmatterwhich
wire(color)isconnectedtoeachterminal.
3. Re-assemble Console box.
5. Re-assemble Console cover.
Self-tapping screws④
Outlet①
Rubber gasket③
Bracket ②
Console cover
Holes
Outlet①
Console cover
Interior harness
Outlet connectors
Console cover
Console box

―10―
* The volt meter voltage reading may be less than 110V AC depending on tester types.
* Output waveform is rectangular.
* When the battery voltage is low, the voltage of outlet may not maintain the rated 70V AC or more.
Outlet ①
Check that voltage* of Outlet is 70V AC
or more.
Start check procedure.
Connect positive then negative terminals of battery.
Turn ignition switch to "ON" position.
Yes
No
Complete check procedure.
Perform Troubleshooting A.
TemporariOy re-aWWDFK battery.
(Next page)
VOLT METER
8. CHECK THE OPERATION
CAUTION
Verifythatallyellow(Airbag)connectorsareconnectedfirmly.
1. Check that all wiring and attaching points are correct.
2. Be careful not to pinch, strain, or crush wires during reassembly.
3. Be careful not to damage vehicle parts during reassembly.
1. POST-INSTALLATION CHECK
1. Use a volt meter to measure voltage. Strictly keep the volt meter set at range
of "250V AC or more" for measuring any power supply of 110V AC or more.
2. CHECK VOLTAGE

―11―
Checking Procedure A
4
12
5678
3
(Female)
Checking connectors of the main body
Check the continuity and/or voltage of connector terminals connected to the
main body (with all other connectors still connected).
Terminal Test
parameter Conditions
Ignition key should be changed
from OFF to ACC or ON position.
All the time
All the time
Tester + Tester -
Tolerance When outside
the tolerance
14Voltage
3Ground Continuity
7Ground Continuity
0V to 10V
or more
No continuity
No continuity
Perform Checking
Procedure C
Replace the harness
with new one.
Replace the harness
with new one.
A
Everything is within the tolerance.
Are Female Receptacles B and C connected?
Is the output voltage of Outlet * 70V AC or more?
Yes
Connect it.
No
Replace Inverter with new one.
No
Is the output voltage of Outlet 70V AC or more?
Yes Yes
(The original inverter
was defective.)
Proceed to next step. Replace harness with new one since it is defective.
No
This section describes the inspection procedure for malfunction which may take place after installation is
completed. Use a circuit tester for continuity and/or voltage testing.
Checking Procedure B
Is the wire tap connected at the correct position (E)?
Yes
Connect it.
No
Connect the wire tap at the correct position.
No
Yes
End of inspection
Inspect the Cigerette lighter
fuse in the fuse box.
Is the connecting procedure of the wire tap (page 17) correct?
Is the vehicle connector connected? Connect it.
No
Does the internal relay of the cabin harness make "click" sound
when the ignition key is turned to "ON" position?
Yes
No
Did the connector terminals serve as the reference?
Replace the harness because it is defective.
Yes
Yes
No
* The voltmeter voltage reading may be less than 115V AC depending on tester types.
* Output waveform is rectangular.
* When the battery voltage is being decreased, the voltage of outlet might not keep the rated 70V AC or more.
9. TROUBLESHOOTING

―12―
11. CIRCUIT DIAGRAM
10. RE-ASSEMBLY
1. Be careful to avoid pinching the harness or any vehicle harness , or damaging any vehicle parts when
reassembling parts and/or components.
After the check procedure is completed, re-assemble all removed vehicle parts and components
paying attention not to damage them.
Inverter
0.5O
1.25B
0.5G
Outlet
1.25R
20A
1
1
AC1
AC2
1
2
3
4
5
6
7
8
ACC INPUT
NC
AC OUTPUT1
GND
NC
NC
AC OUTPUT2
NC
＋ −
2
1
CIGARETTE
LIGHTER
1＊
4＊＊7
3
＊1
(Female) (Female Receptacle) (Female)
(Vehicle's 2P connector)
A
A
C
B C
B
D
D
ACC
2
1
CAUTION
0.5W
0.5B
AC output power ( max continuous )
AC output surge capacity ( peak )
AC output voltage ( nominal )
AC output frequency
AC input waveform
Low input shutdown voltage ( inverter )
100W
120W
120V
60 Hz
Modified Sine
DC11V