Sullair SXT User manual

SAFETY WARNING
Users are required to read
the entire User Manual before
handling or using the product.
Keep the User Manual in a safe
place for future reference.
WARRANTY NOTICE
Failure to follow the instructions
and procedures in this manual or,
misuse of this equipment will
VOID its warranty!
MANUAL PART NUMBER:
02250247-389 R02
©SULLAIR LLC
USER MANUAL
SXT - SXCS - SXF - SXH
THREADED FILTERS
COALESCING FILTERS

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Service Training Courses
Sullair training courses provide hands-on and classroom instruction for the proper operation,
maintenance, and servicing of Sullair products. Individual courses on Stationary compressors,
variable speed drive, compressor electrical systems, and dryers are offered at regular intervals
throughout the year of Sullair’s training facility located in Michigan City, Indiana.
Instruction includes training on the function and installation of Sullair service parts,
troubleshooting common faults and malfunctions, and actual equipment operation. These
courses are recommended for distributor service personnel. There is also a basic Stationary
compressor course available for end-users.
For details on course offerings, outlines, schedules, and cost information contact:
Sullair Training Department
1-888-SULLAIR or
219-879-5451 (ext. 5623)
[e-mail]
www.SullairTraining.com
- Or Write -
Sullair
1 Sullair Way
Michigan City, IN 46360
Attn: Training Department.
Sullair Parts & Service
1-888-SULLAIR or
219-879-5451 (ext. 5623)
www.sullair.com
[e-mail]
Dryer Data Sheet
Model Number: _______________________________ Serial Number: __________________________
Date of Manufacture: ___________________________________________________________________
Ship Date: ___________________________________ Installation Date: _________________________
Distributer
Name: ____________________________________________________________________________
Address: __________________________________________________________________________
__________________________________________________________________________

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1. General...............................................................................................................................................................................6
1.1 Installation information and operating manual .........................................................................................6
1.2 Additional valid documents...............................................................................................................................6
1.3 Explanation of symbols and pictograms used ............................................................................................7
1.3.1 In documentation......................................................................................................................................7
1.3.2 On the device..............................................................................................................................................8
1.4 Intended use............................................................................................................................................................9
1.5 Foreseeable misuse............................................................................................................................................ 10
1.6 Warranty and liability......................................................................................................................................... 10
1.7 Target audience and personnel..................................................................................................................... 11
1.8 Responsibilities of the operator..................................................................................................................... 11
2. Safety information ...................................................................................................................................................... 12
2.1 General information........................................................................................................................................... 12
2.2 Safety instructions .............................................................................................................................................. 13
3. Transport and storage............................................................................................................................................... 14
4. Product information................................................................................................................................................... 15
4.1 Product description............................................................................................................................................ 15
4.2 Product overview................................................................................................................................................ 15
4.3 Product identication........................................................................................................................................ 16
4.4 Functional description ...................................................................................................................................... 18
4.4.1 Filtration..................................................................................................................................................... 18
4.4.2 Condensate drainage through the oat drain............................................................................. 19
4.4.3 Condensate discharge by SULLIMAX™.................................................................. 20
4.5 Scope of delivery ................................................................................................................................................ 20
4.6 Name plate............................................................................................................................................................ 21
4.7 Filter element sticker ......................................................................................................................................... 22
4.8 Maintenance sticker for lter element exchange.................................................................................... 22
5. Technical data .............................................................................................................................................................. 23
5.1 Filter performance data.................................................................................................................................... 23
5.2 Filter element performance data .................................................................................................................. 24
5.3 Materials................................................................................................................................................................. 25
6. Dimensions.................................................................................................................................................................... 26
7. Installation ..................................................................................................................................................................... 28
7.1 Warning .................................................................................................................................................................. 28
7.2 Installation work.................................................................................................................................................. 29
8. Commissioning............................................................................................................................................................ 31
8.1 Commissioning work......................................................................................................................................... 31
9. Maintenance and servicing ..................................................................................................................................... 32
9.1 Maintenance schedule...................................................................................................................................... 32
9.2 Cleaning.................................................................................................................................................................. 32
9.2.1 Warning...................................................................................................................................................... 32
9.2.2 Cleaning work.......................................................................................................................................... 33
9.3 Visual inspection ................................................................................................................................................. 33
9.4 Exchange the oat drain .................................................................................................................................. 34
9.5 Exchange the lter element............................................................................................................................ 38
9.6 Leak test.................................................................................................................................................................. 41
Content

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10. Shutting down........................................................................................................................................................... 42
11. Disassembly................................................................................................................................................................ 43
11.1 Warning................................................................................................................................................................ 43
11.2 Disassembly work............................................................................................................................................. 44
12. Disposal........................................................................................................................................................................ 46
12.1 Warning................................................................................................................................................................ 46
12.2 Disposal work..................................................................................................................................................... 46
13. Spare parts and accessories.................................................................................................................................. 47
13.1 Replacement parts........................................................................................................................................... 47
13.2 Accessories top attachments ....................................................................................................................... 47
13.3 Accessories bottom attachments............................................................................................................... 48
14. Troubleshooting and repair / FAQ...................................................................................................................... 51

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1. General
1.1 Installation information and operating manual
INFORMATION Copyright protection
iThe content of this installation and operating manual, in the form of text, images, photos,
drawings, diagrams, and other illustrations, is copyright protected by the manufacturer. This
applies in particular to copies, translations, microlm versions, and saving and processing this
document in electronic systems.
Publication date Revision version Reason for change Scope of change
10/31/18 R00 Change to standards and
directives Initial creation
11/09/19 R01 Changes to technical data
and images Changes
02/14/20 R02 Changes to technical data
and images Changes
This installation and operating manual, referred to in the following as the manual, must be legible and must be stored
near the product at all times.
The manual must be included if the product is sold or handed over to another party.
NOTE Observe the manual!
This manual contains all basic information required to safely operate the product, and operators
must read the manual before carrying out all work. Otherwise hazards could occur for personnel
or materials, and functional or operating disruptions could occur.
1.2 Additional valid documents
This manual describes all steps required to install and operate the coalescing lter.
Further information on installing and operating accessories is provided in the following installation and operating
manuals:
• SULLIMAX™

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1.3 Explanation of symbols and pictograms used
The symbols and pictograms used in the following indicate important and safety-related information that must be
observed in handling the product and to ensure safe and optimal operation.
1.3.1 In documentation
Symbol/pictogram Description/explanation
General hazard symbol (danger, warning, caution)
Pressurized system
Observe the installation and operating manual
General instructions
Use FFP 3 respirator
Wear safety shoes
Wear protective gloves (liquid-resistant)
Wear hearing protection
Wear safety glasses with side protection (goggles)
General information
i

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1.3.2 On the device
Symbol/pictogram Description/explanation
General hazard symbol (danger, warning, caution)
(This symbol is indicated on the type plate and maintenance sticker for lter element
exchange.)
Observe the installation and operating manual
(This symbol is only indicated on the type plate)
!
20
Maintenance sticker for lter element exchange
This sticker notes when the lter element should be exchanged next and indicates that the
installation and operating manual must be observed.
4042767
W1234567/001
Flow
330H
www.sullair.com
MADE IN GERMANY
02250244-273
Filter element sticker
(This sticker is on the base of the lter element and provides information on the lter
element).

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1.4 Intended use
Coalescence lter and accessories
The air lter, also referred to in the following document as the lter, serves to lter aerosols and solid particles from gas
pressurized systems.
Any other use besides that described in this manual is deemed improper and poses a risk to personnel and the
environment.
• Only use the lter and accessories within the operating parameters and agreed delivery conditions indicated in the
technical data.
• Only use the lter and accessories in a pipeline system designed to handle the technical data indicated, with
appropriate connections, pipe diameters and installation space.
• Only use the lter and accessories to process uid group 2 compressed air free from aggressive and corrosive
components in accordance with Pressure Directive 2014/68/EU.
• Only use the lter and accessories in non-explosive areas.
• Only use the lter and accessories in areas not exposed to direct sunlight or heat sources and in areas not in danger
of frost.
• Only combine the lter and accessories with recommended products indicated in the manual from Sullair
Corporation.
Before using the lter, the operator must ensure that all conditions and requirements for the intended use have been
fullled.
The lter is designed only for stationary use in a commercial or industrial area. All work described for mounting,
installation, operating, removal and disposal may only be carried out by qualied professional technicians.

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1.5 Foreseeable misuse
If the lter or accessories are used in a manner other than as described in the“Proper use” chapter, this is considered
foreseeable misuse. Foreseeable misuse includes using the product in a manner not intended by the manufacturer or
suppliers, but which may occur due to foreseeable human behavior.
Foreseeable misuse includes:
• Completing modications of all kinds, in particular changing the design or process technology, since this may result
in personal injury and property damage as well as functional and operating disruptions.
• Disabling or failing to use available or recommended safety equipment.
• Using compression for preparations that are not included in uid group 2 in accordance with DGRL 2014/68/EU or
contain aggressive components. In case of doubt, complete a condensate analysis.
This list does not claim to be exhaustive, since it is not possible to indicate all possible misuses in advance. If the
operator knows of misuses of the lter or accessories that are not listed here, the manufacturer must be informed of
these promptly.
1.6 Warranty and liability
The operator and user must take the proper use into consideration. The operator shall be solely responsible for any
action not described here and any use going beyond that described as proper use.
All warranty shall be voided, if the lter is used improperly, for a purpose other than the intended or is operated outside
the limits specied in the technical data. In such cases, the manufacturer shall also reject any liability for damages.
Improper operation includes:
• Technically inappropriate installation, commissioning, maintenance or operation
• Use of defective components
• Failure to observe the safety-relevant information, usage steps and instructions included in this manual
• Completing modications of any kind, in particular design or process technology changes to the product
• Use of third-party spare parts or accessories that have not been approved by the manufacturer in completing
maintenance and repair work
• Failure to observe maintenance and inspection intervals

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1.7 Target audience and personnel
This manual is directed towards the following professional technicians assigned to work on the lter or accessories.
INFORMATION Personnel requirements
iPersonnel may not complete any work on or with the lter or accessories if they are under the
inuence of drugs, medications, alcohol or other substances that could impair their awareness.
Professional technicians - Transport and storage
Transportation and storage technicians are personnel whose training, professional experience and qualications
have given them all the skills necessary to safely complete any actions associated with transportation, to recognize
potential hazards independently and take measures to prevent those hazards.
These skills include, in particular, experience in handling hoists, forklifts and lifting equipment and devices as well as
an understanding of regional applicable laws, standards and directives related to transportation and storage.
Compressed technology technicians
Compressed technology technicians are personnel whose training, professional experience and qualications have
given them all the skills necessary to safely complete any actions associated with compressed and pressurized
systems, to recognize potential hazards independently and take measures to prevent those hazards.
These skills include, in particular, experience in handling measurement, control and regulation technology as well as
an understanding of regional applicable laws, standards and directives related to compressed technology.
1.8 Responsibilities of the operator
The responsible operator must ensure the following to avoid accidents, faults and environmental impacts:
• Check before all actions whether this manual matches the product.
• Ensure the product is used, maintained, and repaired properly.
• Ensure that all applicable legal specications, safety provisions and accident prevention regulations are complied
with.
• Ensure that all specications and operating instructions for safe work and instructions for how to respond to
accidents and res are accessible at the work site to personnel at all times.
• Ensure the product is used with recommended and functional safety equipment and that this equipment has not
been deactivated.
• Ensure all assembly, installation and maintenance work is only carried out by qualied professional technicians.
• Ensure the recommended personal protective equipment is available and is used.
• Ensure suitable technical safety measures are taken to ensure the permitted operating parameters are not exceeded
and are met.

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2. Safety information
2.1 General information
Safety information warns of hazards related to handling the product. In the instructions, warning information is stated
before the steps that could pose a hazard to personnel or the surrounding area.
This safety and warning information must always be observed to avoid accidents, personal injury and property damage,
and operational disruptions.
Structure of the safety information
Content of the safety information structured according to the SAFE principle:
S - Safety symbol and signal word
A - Type and source of danger
F - Possible consequences for failure to observe the hazard in the order of severity
E - Measures to avoid the hazard
Structure of the safety information:
SIGNAL WORD Type and source of danger!
Safety indications
Possible consequences if the hazard is not observed
• Measures to avoid the hazard
Signal words according to ISO 3864 and ANSI Z.535.6
DANGER Imminent danger
Consequences of non-compliance: Death or severe personal injury
WARNING Imminent danger
Consequences of non-compliance: Death or severe personal injury are possible
CAUTION Potential danger
Consequences of non-compliance: injury and/or damage to property
NOTICE Additional notes, tips and hints
Consequences of non-compliance: Disadvantages in operation and during handling and
maintenance.
No hazard to personnel or safe operation.

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2.2 Safety instructions
Always observe the safety and warning information provided to avoid accidents, personal injury and property damage,
and operational disruptions.
The personal protective equipment indicated in the safety information must be selected by the operator based on the
system parameters and properties and must be provided.
DANGER Operating outside of permitted limit values!
Operating the product outside of the permitted limit values and parameters and prohibited
modications and changes pose the risk of death or a hazard of severe injuries.
• Observe the limit values, operating parameters and maintenance intervals and set-up and
ambient conditions indicated on the type plate and in the manual to ensure safe operation of
the product.
• Check whether operating parameters are changed or restricted through the use of
accessories.
• Only use the product according to its intended use.
DANGER Pressurized system!
The risk of death or severe injuries exists in case of contact with fast or sudden exiting
compressed air or due to bursting system parts.
• Only work on the system when it is depressurized and secure the system against unintended
restart.
• Set up a safety zone around the system when carrying out any assembly, installation,
maintenance and repair work.
• Before pressurizing the system, check and tighten all pipe connections.
• Pressurize the system slowly.
• Avoid pressure surges and high pressure dierentials.
• Install all pipelines without mechanical tension. Avoid vibrations occurring in the pipeline
network by using vibration dampers.
• Carefully observe the installation and operating instructions in this manual.
• Carefully observe inspection and maintenance intervals.
• Permanently install inlet and outlet lines.
• Do not make modications on the product.
DANGER Use of incorrect replacement parts, accessories or installation materials!
The use of incorrect replacement parts, accessories or installation material or operating and
auxiliary materials may result in death or severe injuries. This may also cause functional or
operating disruptions or material damage.
• Only use undamaged original parts, auxiliary and operating materials for all installation and
maintenance work as indicated by the manufacturer.
• Only use ttings and connection elements permitted for the specic application and suitable
tools in proper condition.
• Only use cleaned pipelines free from dirt and corrosion.
WARNING Failure to use personal protective equipment!
The failure to use personal protective equipment or the use of defective personal protective
equipment may result in accidents or injuries while working on the product.
• Wear personal protective equipment recommended for the specic task in proper condition
when completing any work on the product.
• Regularly check personal protective equipment for proper function and replace damaged
parts promptly.
WARNING Insucient qualication!
If personnel have insucient qualications, this may result in accidents, personal injury and
property damage as well as operating disruptions while working on the product.
All work on the product may only be carried out by suciently qualied professional technicians.

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3. Transport and storage
WARNING Insucient qualication!
If personnel have insucient qualications, this may result in accidents, personal injury and
property damage as well as operating disruptions while working on the product.
The work on the product described in the following may only be carried out by transportation
and storage technicians and must be documented.
CAUTION Improper transportation or storage!
Improper transportation or storage may result in personal injury or property damage.
• Always wear gloves when working with packaging materials.
• Use personal protective equipment, check it regularly for proper function and replace
damaged parts promptly.
• The product must only be transported and stored by transportation and storage technicians.
• Handle the packaging and product carefully.
• Package all parts with suitable materials in a shock-resistant manner.
• Transport and handle packaging according to the label (observe hoist attachment points and
center of gravity, keep alignment vertical, do not throw, etc.)
• Use proper, functional transportation equipment and hoists.
• Observe permitted transportation and storage parameters.
• Do not store the product exposed to direct sunlight and heat sources.
For permitted storage and transportation conditions see“4.8 Maintenance sticker for lter element exchange”on
page 22.
NOTICE Handling packaging materials!
The improper disposal of packaging materials may result in environmental damage.
• The packaging material is recyclable.
• Dispose of packaging materials in accordance with the regional laws, directives and
guidelines of the country of use.
NOTICE Transportation and storage notices!
The product must
• be stored in the original packaging in a closed, dry, and frost-free room. The ambient
conditions, transportation and storage parameters may not exceed or fall below the
information in the Technical Data chapter.
• Even when packaged, protect the device against the elements.
• While in storage, secure the device so that it cannot topple over or fall, and protect it
against vibration.

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4. Product information
4.1 Product description
Coalescing lters are used to lter aerosols and solid particles in compressed systems.
Depending on requirements, lter elements with dierent ltration levels may be used to achieve the desired
compressed class in accordance with ISO 8573-1.
The condensate collected during ltration can be drained manually or automatically.
4.2 Product overview
The lter consists of the following components:
4
5
7
8
Fine filter
Type:
Material-no.:
Lot:
Year:
Element:
Elementmat.-no.:
Min./max.working
temperatureTS:
Max.working
pressurePS:
Volume:
Testpressure PT:
Connection:
S040FWF
4002618
201420
2014
04F
4002707
+2... 60 °C / +35 ... +140 °F
1,5.. 16 bar / 22 ... 232 psi
asd
23bar / 334 psi
pipeG 3/8
drainG 1/2
Fluidgroup2
PED97/23/EC / Cat. -
Beko TECHNOLOGIES
http://www.beko-technologies.com
2
6
3
1
1a
!
20
Position no. Explanation / description
[1] Inlet on lter head, also marked by 1a
[2] Outlet on lter head
[3] Filter head
[4] Filter element
[5] Safety runner with locking screw
[6] Name plate
[7] Filter housing with internal sealing ring
[8] Maintenance sticker for lter element exchange

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4.3 Product identication
The product designation is indicated on the name plate and consists of numbers and an abbreviation. Each
abbreviation stands for a lter component and is divided into the following categories:
[1] = Filter elements
[2] = Size: Housing
[3] = Bottom attachments
The following section explains the product designation using the example“SXTH0025F”:
SXT H 0025 F
1
1
2 3
3
2
Anbauteile unten
Anbauteile oben
Filterelemente
Baugröße: Gehäuse 0025
0030
0050
0080
0100
0125
0160
0200
0250
0330
0450
0500
0600
0800
1000
1300
1500
1900
Z F
H F CS

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Top attachments
Abbreviation Designation
SXT Filter with threaded connection
Filter elements
Position no. Abbreviaiton Designation 99.9% solid
particle
separation
rate [μm]
Residual
oil content
[mg/m³]
Compressed air
class in accordance
with
(ISO 8573 - 1)
Long Description
[1]
CS Coarse lter 2 ... 5 < 5 [4: - :4] Coarse lter
F Fine lter 0.5 ... 1 < 0.05 [2: - :2] General purpose lter
H Micro lter 0.1 ... 0.3 < 0.005 [1: - :2]*1Oil removal lter
*1depending on ambient conditions and operating parameters, class [1: - :1] may be achieved.
Size: Housing
Position no. Size Designation
[2]
0025
Filter housing
0030
0050
0080
0100
0125
0160
0200
0250
0330
0450
0500
0600
0800
1000
1300
1500
1900
Bottom attachments
Position no. Abbreviation Designation
[3] Z SULLIMAX™condensate drains
F Float drain, open when depressurized (NO - normally open)

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4.4 Functional description
4.4.1 Filtration
Medium ows through the coalescing lter from the inside to the outside. Compressed air enters the interior of the
lter element and from there passes through the lter element and into the lter container. The solid materials and oil
and water droplets in the lter material are separated. Gravity causes the liquid part of the lter material to move down,
drip and collect below in the lter container. From there, it is manually or automatically drained. Over time, particles
build up in the lter material. The ow resistance (dierential pressure) of the lter element increases as a consequence.
The degree of particle load or contamination of the lter element can be read o on a dierential pressure gauge.
Further information is provided in the installation and operating manual included with the dierential pressure gauge.

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4.4.2 Condensate drainage through the oat drain
Float drains are mechanical automatic condensate drains whose closing mechanism is triggered by the buoyancy of a
oat body [1]. When the condensate [2] in the container raises above a certain level, the buoyant lift of the oat body
[1] opens the outlet channel [3] for the condensate. The oat closes again when the condensate [1] drops below a
certain level: A small amount of condensate remains in the container.
The following oat drain is used to drain the condensate:
• Open when depressurized ([NO] normally open) - at an operating pressure ≤ 7.25 psi(g) the oat drain opens
Float drain opens Float drain closes
3
2
1
3
2
1
The oat drain is delivered in the position >>Automatic drainage<<.The knurled-head screw is screwed down to the stop.
To test the drainage function or release pressure to the lter to complete maintenance, the oat drain can be set to the
position >>mechanically open<<. To do so, unscrew the knurled-head screw counterclockwise (left-hand turn) to stop.
Automatic drain Mechanically open
INFORMATION Condensate discharge!
iCondensate discharge is dependent on the product combination and may vary.
For further information on possible product combinations see“4.3 Product identication”on page 16.

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4.4.3 Condensate discharge by SULLIMAX™
Condensate may also be discharged via the automatic SULLIMAX™steam trap.
Further information is provided in the SULLIMAX™installation and operating manual.
4.5 Scope of delivery
The following table shows the scope of delivery for the lter.
Image Description/explanation
Filter
INFORMATION Possible product combinations!
iThe scope of delivery may vary depending on the product combination.
For further information on possible product combinations see“4.3 Product identication”on page 16.